CN108748936A - A kind of injection workshop Intelligent Production Management System and its method - Google Patents
A kind of injection workshop Intelligent Production Management System and its method Download PDFInfo
- Publication number
- CN108748936A CN108748936A CN201810568298.4A CN201810568298A CN108748936A CN 108748936 A CN108748936 A CN 108748936A CN 201810568298 A CN201810568298 A CN 201810568298A CN 108748936 A CN108748936 A CN 108748936A
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- Prior art keywords
- injection
- data
- moulding device
- production status
- production
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The present invention provides a kind of injection workshop Intelligent Production Management Systems, including：Injection-moulding device, transacter, server and data show analytical equipment, the server has database, wherein, the programmable logic controller (PLC) that the transacter passes through each injection-moulding device of link, the creation data and production status data of the injection-moulding device are acquired in real time, and it will be in the database of the creation data and production status data service device by network, again by the DDA analysis device according to the result for analyzing the creation data and production status data, the injection-moulding device state and production status real-time display are come out.This case is realized can show different time sections to automatically analyzing for creation data, the creation data of different condition；The real time monitoring of injection-moulding device, can monitoring device production, shut down, the states such as free time；It realizes the with no paper of data storage, reduces resource waste.
Description
Technical field
The present invention relates to a kind of injection workshop Intelligent Production Management System and its management methods, belong to injection workshop production pipe
Reason field.
Background technology
Injection molding is that a field of knowledge is wide, the technical and very strong industry of practicality.It needs to use in injection molding production process
Plastic material, toner, regrinding-material, mold, injection molding machine, peripheral equipment, frock clamp, spray, various auxiliary materials and packaging material etc.,
These bring prodigious workload and certain difficulty to the management of injection workshop, compared with other industries or department, to note
Mould the requirement higher of workshop all levels of management personnel.
In current Injection Industry field, usually by manually counting creation data and manual record equipment downtime
It is recorded in the form of paper shelves, periodically collects and observe the analysis carried out to data by artificial, need a large amount of labor workload, number
It is not high according to accuracy, it can not real-time monitoring equipment state.Artificial monitoring injection workshop mold and corrective maintenance are safeguarded at present, can not
The maintenance and repair to equipment is carried out in time.Under causing working efficiency relatively low, there is certain lag to the collection and analysis of data
Property, it can not timely reflect production and plant issue.It causes the downtime of equipment long, also increases scrapping for product
Rate.
In conclusion the prior art has the following disadvantages：1. data analysis labor workload is larger；2. working efficiency compared with
It is low；3. equipment and mold can not maintain in time.
Invention content
It is an object of the invention in view of the drawbacks of the prior art, provide a kind of injection workshop intelligence production management system
System, realize to the automatically analyzing of creation data, data storage it is with no paper.
Particularly, the present invention provides a kind of injection workshop Intelligent Production Management Systems, including：Injection-moulding device, data are received
Acquisition means, server and data show that analytical equipment, the server have database,
Wherein, the programmable logic controller (PLC) of each injection-moulding device, acquisition should in real time by linking for the transacter
The creation data and production status data of injection-moulding device, and passed the creation data and production status data by network
In the database for entering server, then by the DDA analysis device according to the analysis creation data and production status
The result of data comes out the injection-moulding device state and production status real-time display.
Further, further include the intelligent terminal being connect by network communication with the server, the intelligent terminal packet
Include computer, TV, PAD and mobile phone.
Further, each injection-moulding device further includes being carried automatically by what network communication was connect with the server
Awake module, the module that is automatically reminded to are automatically reminded to work(for only being realized when the scrappage of product is higher than set target value
Energy.
Further, each injection-moulding device further includes the equipment report being connect by network communication with the server
Alert module, equipment fault module, corrective maintenance module and mold maintain module.
This case additionally provides a kind of injection workshop intelligent production management method, includes the following steps：
Using an at least transacter, by linking, the programmable logic controller (PLC) of each injection-moulding device, acquisition should in real time
The creation data and production status data of injection-moulding device,
It will be in the database of the creation data and production status data service device by network；
According to the result, the injection-moulding device state and production status is real-time for analyzing the creation data and production status data
It shows.
Further, further include：When the scrappage of product is higher than set target value, automatic reminding function is realized.
The injection workshop Intelligent Production Management System of this case is by the way that cloud computing, the utilization of big data is realized to production
Automatically analyzing for data can show different time sections, the creation data of different condition；The real time monitoring of injection-moulding device can be monitored and be set
Standby production, shuts down, the states such as free time；It realizes the with no paper of data storage, reduces resource waste.
According to the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings, those skilled in the art will be brighter
The above and other objects, advantages and features of the present invention.
Description of the drawings
Some specific embodiments that the invention will be described in detail by way of example and not limitation with reference to the accompanying drawings hereinafter.
Identical reference numeral denotes same or similar component or part in attached drawing.It should be appreciated by those skilled in the art that these
What attached drawing was not necessarily drawn to scale.In attached drawing：
Fig. 1 is the block schematic illustration of the injection workshop Intelligent Production Management System of one embodiment of the invention.
Specific implementation mode
Fig. 1 is a kind of injection workshop Intelligent Production Management System of one embodiment of the invention, including：Injection-moulding device 1, data
Collection device 2, server 3 and data show that analytical equipment 4, the server 3 have database,
Wherein, the transacter 2 is by linking the programmable logic controller (PLC) of each injection-moulding device 1, acquiring in real time
The creation data and production status data of the injection-moulding device 1, and by network by the creation data and production status number
In database according to service device 3, then by the DDA analysis device 4 according to the analysis creation data and life
It produces the result of status data, come out 1 state of injection-moulding device and production status real-time display.
The advantages of the technical program, is mainly reflected in：The present invention is by the way that cloud computing, the utilization of big data is realized to life
Automatically analyzing for data of production can show different time sections, the creation data of different condition；The real time monitoring of injection-moulding device can monitor
Equipment produces, and shuts down, the states such as free time；It realizes the with no paper of data storage, reduces resource waste.
Further include the intelligent terminal 5 being connect by network communication with the server 3, the intelligent terminal 5 includes calculating
It is mechanical, electrical regard, PAD and mobile phone.Can be by Data Analysis Software by equipment state, production status real-time display is in computer, TV
With the terminals such as PAD, the real time monitoring to equipment is realized.
The each injection-moulding device 1 further includes being automatically reminded to module by what network communication was connect with the server 3,
The module that is automatically reminded to when the scrappage of product is higher than set target value for only realizing automatic reminding function.Produce number
According to real time monitoring, when the scrappage of product can be automatically reminded to higher than the desired value of setting；The desired value of setting can be rule of thumb
Value is set.
The each injection-moulding device 1 further includes the equipment alarm module being connect by network communication with the server 3,
Equipment fault module, corrective maintenance module and mold maintain module.Equipment alarm module, equipment fault module can work as equipment
Be in an emergency or carry out early warning or guarantee when failure, mold and corrective maintenance automatically monitoring, it can be achieved that working as mold or setting
When for needing maintenance, it is automatically reminded to staff.
This case additionally provides a kind of injection workshop intelligent production management method, includes the following steps：
Using an at least transacter 2 by linking the programmable logic controller (PLC) of each injection-moulding device 1, acquiring in real time
The creation data and production status data of the injection-moulding device 1,
It will be in the database of the creation data and production status data service device 3 by network；
According to analyzing the result of the creation data and production status data, 1 state of injection-moulding device and production status is real
When show.
When the scrappage of product is higher than set target value, automatic reminding function is realized.
So far, although those skilled in the art will appreciate that present invention has been shown and described in detail herein multiple shows
Example property embodiment still without departing from the spirit and scope of the present invention, still can according to the present disclosure directly
Determine or derive many other variations or modifications consistent with the principles of the invention.Therefore, the scope of the present invention is understood that and recognizes
It is set to and covers other all these variations or modifications.
Claims (6)
1. a kind of injection workshop Intelligent Production Management System, which is characterized in that including：Injection-moulding device, transacter, service
Device and data show that analytical equipment, the server have database, wherein the transacter is by linking each
The programmable logic controller (PLC) of injection-moulding device, the creation data for acquiring the injection-moulding device in real time and production status data, and lead to
Network is crossed by the database of the creation data and production status data service device, then is shown point by the data
Analysis apparatus is according to analyzing the result of the creation data and production status data, the injection-moulding device state and production status is real
When show.
2. injection workshop Intelligent Production Management System as described in claim 1, it is characterised in that：Further include and the server
The intelligent terminal connected by network communication, the intelligent terminal includes computer, TV, PAD and mobile phone.
3. injection workshop Intelligent Production Management System as claimed in claim 2, it is characterised in that：The each injection-moulding device
Further include being automatically reminded to module by what network communication was connect with the server, the module that is automatically reminded to is for only working as product
Scrappage be higher than set target value when realize automatic reminding function.
4. injection workshop Intelligent Production Management System as claimed in claim 3, it is characterised in that：The each injection-moulding device
Further include the equipment alarm module being connect by network communication with the server, equipment fault module, corrective maintenance module with
And mold maintains module.
5. a kind of injection workshop intelligent production management method, which is characterized in that include the following steps：Using an at least data collection
Device by link each injection-moulding device programmable logic controller (PLC), acquire in real time the injection-moulding device creation data and
Production status data, will be in the database of the creation data and production status data service device by network；According to
It analyzes the result of the creation data and production status data, go out the injection-moulding device state and production status real-time display
Come.
6. injection workshop intelligent production management method as claimed in claim 5, it is characterised in that：Further include：When product
When scrappage is higher than set target value, automatic reminding function is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810568298.4A CN108748936A (en) | 2018-06-05 | 2018-06-05 | A kind of injection workshop Intelligent Production Management System and its method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810568298.4A CN108748936A (en) | 2018-06-05 | 2018-06-05 | A kind of injection workshop Intelligent Production Management System and its method |
Publications (1)
| Publication Number | Publication Date |
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| CN108748936A true CN108748936A (en) | 2018-11-06 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810568298.4A Pending CN108748936A (en) | 2018-06-05 | 2018-06-05 | A kind of injection workshop Intelligent Production Management System and its method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109624252A (en) * | 2018-12-28 | 2019-04-16 | 武汉思伟塑业有限公司 | A kind of database integration management system improving injecting products production efficiency |
| CN110673571A (en) * | 2019-11-07 | 2020-01-10 | 苏州圣典企业管理咨询有限公司 | Monitoring system for production process execution system of injection molding enterprise |
| CN112180847A (en) * | 2019-07-04 | 2021-01-05 | 广东伊之密精密机械股份有限公司 | Data acquisition device and data acquisition system of injection molding machine |
| CN112388929A (en) * | 2020-09-24 | 2021-02-23 | 中山市物语云物联网科技股份有限公司 | Information acquisition system of injection molding machine equipment and information processing method applying information acquisition system |
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| JP2007304641A (en) * | 2006-05-08 | 2007-11-22 | Murata Mach Ltd | Molding machine management system |
| CN102385363A (en) * | 2011-09-19 | 2012-03-21 | 浙江理工大学 | ERP-based intelligent intensive control system of continuous dyeing production line |
| CN106079332A (en) * | 2016-06-02 | 2016-11-09 | 深蓝智控（北京）科技发展有限公司 | A kind of injection production management system and method |
| CN106696218A (en) * | 2015-11-17 | 2017-05-24 | 发那科株式会社 | Management system of injection molding machines |
-
2018
- 2018-06-05 CN CN201810568298.4A patent/CN108748936A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007304641A (en) * | 2006-05-08 | 2007-11-22 | Murata Mach Ltd | Molding machine management system |
| CN102385363A (en) * | 2011-09-19 | 2012-03-21 | 浙江理工大学 | ERP-based intelligent intensive control system of continuous dyeing production line |
| CN106696218A (en) * | 2015-11-17 | 2017-05-24 | 发那科株式会社 | Management system of injection molding machines |
| CN106079332A (en) * | 2016-06-02 | 2016-11-09 | 深蓝智控（北京）科技发展有限公司 | A kind of injection production management system and method |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109624252A (en) * | 2018-12-28 | 2019-04-16 | 武汉思伟塑业有限公司 | A kind of database integration management system improving injecting products production efficiency |
| CN112180847A (en) * | 2019-07-04 | 2021-01-05 | 广东伊之密精密机械股份有限公司 | Data acquisition device and data acquisition system of injection molding machine |
| CN110673571A (en) * | 2019-11-07 | 2020-01-10 | 苏州圣典企业管理咨询有限公司 | Monitoring system for production process execution system of injection molding enterprise |
| CN112388929A (en) * | 2020-09-24 | 2021-02-23 | 中山市物语云物联网科技股份有限公司 | Information acquisition system of injection molding machine equipment and information processing method applying information acquisition system |
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| PB01 | Publication | ||
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Application publication date: 20181106 |