CN202854576U - Automobile production line data management system - Google Patents

Automobile production line data management system Download PDF

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Publication number
CN202854576U
CN202854576U CN2012205060715U CN201220506071U CN202854576U CN 202854576 U CN202854576 U CN 202854576U CN 2012205060715 U CN2012205060715 U CN 2012205060715U CN 201220506071 U CN201220506071 U CN 201220506071U CN 202854576 U CN202854576 U CN 202854576U
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CN
China
Prior art keywords
data
production line
management system
display terminal
data management
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2012205060715U
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Chinese (zh)
Inventor
刘剑锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Junchi Technology Co Ltd
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ZHAOQING JUNCHI SCIENCE AND TECHNOLOGY Co Ltd
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Priority to CN2012205060715U priority Critical patent/CN202854576U/en
Application granted granted Critical
Publication of CN202854576U publication Critical patent/CN202854576U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model discloses an automobile production line data management system. The automobile production line data management system comprises the following components of: a plurality of data acquisition terminals each of which is provided with a PLC controller and an Ethernet extension module and is used for timely collecting all kinds of specific data information in a production line and enabling the collected data information to be connected to a following data storage and display terminal through a network; the data storage and display terminal which includes an industrial server, an ERP system and an MRP system and is used for storing, displaying, timely analyzing and comparing the real-time data information transmitted by the data acquisition terminals; and a control terminal which includes a short-distance control terminal and a long-distance control terminal, and is connected with the data storage and display terminal through the network, and is used for exchanging the data information with the data acquisition terminals and the data storage and display terminal and monitoring production schedules of the data acquisition terminals. The automobile production line data management system of the utility model has the following advantageous that: the automobile production line data management system is capable of timely collecting, timely analyzing, and timely issuing all kinds of data information of the production line; the automobile production line data management system is capable of performing on-line detecting, determining, and recording on products processed in the production line, and warning against excessively abnormal production line suspension; the automobile production line data management system is capable of performing preventive warning according to the operating state of equipment in the production line to avoid abnormal operation of the equipment, is capable of performing management such as classifying, summarizing and analyzing online detection results of the products processed in the production line, and warning, and is capable of performing operation through long-distance video control.

Description

The auto production line data management system
Technical field
The utility model relates to a kind of data management system, belongs to robotization control and management technical field, refers in particular to a kind of auto production line data management system.
Background technology
Development along with manufacturing automation and IT application in enterprises, enterprise is more and more stronger to the demand of automatic data collection information, come to provide foundation for producing management and decision in the urgent need to the real-time production data that gathers each machine of production scene, these data messages not only can make the condition of production of enterprise's understanding equipment operation timely and accurately, correct reliably technical data also can be provided for scientifically working out a production plan, provide definite effectively production and management decision-making information for upper system simultaneously.
At present, in auto production line, for the general manual record of collection of the real time data information of each equipment and deposit the mode of computer in, this manually-operated mode efficient is low, makes mistakes easily, takes time and effort, and is not suitable for the large-scale production requirement of modern enterprise.So most of enterprise buys and adopted the network equipment and information management system, has improved the efficiency of management, still, has following shortcoming, namely function is huge, implements complexity, and enterprise drops into excessive, and is too high to personnel qualifications, is not suitable for the use of medium-sized and small enterprises.
The utility model content
The purpose of this utility model is to overcome shortcoming of the prior art with not enough, provide a kind of easy to operate, less investment, efficient high, be particularly suited for the auto production line data management system that medium-sized and small enterprises are used.
To achieve these goals, the utility model is realized according to following technical scheme:
A kind of auto production line data management system, it includes:
Several data collection stations, each data collection station is provided with PLC controller and Ethernet expansion module, is connected with following data storage display terminal by network in order to all kinds of specific data informations on the real-time collecting production line and with the data message of collecting;
Data storage display terminal includes industrial service device, ERP system and MRP system, stores, shows and the real-time analysis contrast in order to the real time data information that the data acquisition terminal is sent;
Control terminal includes local control terminal and remote control terminal, is connected with data storage display terminal by network, in order to store the manufacturing schedule that display terminal carries out data information exchange and monitoring data collection terminal with data collection station and data.
Further, described data collection station also is provided with man-machine interface and data message register, and man-machine interface is connected with the PLC controller with the data message register and is connected.
Further, described data collection station utilizes the TCP/UDP agreement, is connected with data storage display terminal by industry ethernet.
Further, the industrial service device of described data storage display terminal includes display part and storage area, and the display part is provided with the display screen of different size and different display modes, and storage area partly is provided with Microsoft Excel and SQL database.
Further, but the ERP system of described data storages display terminal read the real time data information of storing in the analytical industry Servers-SQL database and control plan be saved to SQL database, read by the industrial service device and send to data collection station.
Further, the remote control terminal of described control terminal is connected with data storage display terminal with the WEB server by Internet.
The utility model compared with prior art, its beneficial effect is:
(1) to the various data message real-time collecting of production line, real-time analysis, real-time release, a pair of multi-thread.
(2) can the product of processing on the production line be detected online, judge, record, exceed and unusually stop the report from a liner police.
(3) can prevent to report to the police to the equipment fortune situation on the production line, avoid unit exception work.
(4) management work that can sort out, gather, analyze, report to the police the online testing result of converted products on the production line.
(5) can pass through the long-distance video control operation.
In order to understand more clearly the utility model, set forth embodiment of the present utility model below with reference to description of drawings.
Description of drawings
Fig. 1 is system chart of the present utility model.
Embodiment
As shown in Figure 1, auto production line data management system described in the utility model, it includes: several data collection stations (data collection station is pipe end forming machine in the present embodiment), each data collection station is provided with PLC controller and Ethernet expansion module, is connected with following data storage display terminal by network in order to all kinds of specific data informations on the real-time collecting production line and with the data message of collecting; Data storage display terminal includes industrial service device, ERP system and MRP system, stores, shows and the real-time analysis contrast in order to the real time data information that the data acquisition terminal is sent; And control terminal, include local control terminal and remote control terminal, be connected with data storage display terminal by network, in order to store the manufacturing schedule that display terminal carries out data information exchange and monitoring data collection terminal with data collection station and data.
Above-mentioned data collection station also is provided with man-machine interface and data message register, and man-machine interface is connected with the PLC controller with the data message register and is connected.Further, described data collection station utilizes the TCP/UDP agreement, is connected with data storage display terminal by industry ethernet.The PLC controller utilizes WinProladder software to programme to PLC, each production information key element that demand is collected can be distributed different register storing informations, utilize ADP software development programmed touch screen man-machine interface, the exploitation content is around the production information key element of PLC controller, comprise: employee number, class's system, product coding, name of product, output, upper machine time, defective products registration, the registration of accent machine, warning message etc., the man-machine interface project of exploitation is corresponding one by one with the register of PLC controller.
The industrial service device of above-mentioned data storage display terminal includes display part and storage area, and the display part is provided with the display screen of different size and different display modes, and storage area partly is provided with Microsoft Excel and SQL database; The ERP system of above-mentioned data storage display terminal reads the real time data information of storing in the analytical industry Servers-SQL database and but control plan is saved to SQL database, is read by the industrial service device and sends to data collection station.Industrial service device mounting industrial configuration software, exploitation industrial configuration software project, utilize configuration software write can with the TCP/UDP agreement of PLC controller communication, can connect whole PLC controllers when making industrial service device access network based on ethernet, thereby read the register real-time information of PLC controller and simultaneously data storing is arrived SQL database and Microsoft Excel.
The remote control terminal of above-mentioned control terminal is connected with data storage display terminal with the WEB server by Internet, realizes the remote monitoring manufacturing schedule.
The utility model is not limited to above-mentioned embodiment, if various changes of the present utility model or modification are not broken away from spirit and scope of the present utility model, if these are changed and modification belongs within claim of the present utility model and the equivalent technologies scope, then the utility model also is intended to comprise these changes and modification.

Claims (6)

1. auto production line data management system is characterized in that including:
Several data collection stations, each data collection station is provided with PLC controller and Ethernet expansion module, is connected with following data storage display terminal by network in order to all kinds of specific data informations on the real-time collecting production line and with the data message of collecting;
Data storage display terminal includes industrial service device, ERP system and MRP system, stores, shows and the real-time analysis contrast in order to the real time data information that the data acquisition terminal is sent;
Control terminal includes local control terminal and remote control terminal, is connected with data storage display terminal by network, in order to store the manufacturing schedule that display terminal carries out data information exchange and monitoring data collection terminal with data collection station and data.
2. described auto production line data management system according to claim 1, it is characterized in that: described data collection station also is provided with man-machine interface and data message register, and man-machine interface is connected with the PLC controller with the data message register and is connected.
3. described auto production line data management system according to claim 1, it is characterized in that: described data collection station utilizes the TCP/UDP agreement, is connected by industry ethernet and data storage display terminal.
4. described auto production line data management system according to claim 1, it is characterized in that: the industrial service device of described data storage display terminal includes display part and storage area, the display part is provided with the display screen of different size and different display modes, and storage area partly is provided with Microsoft Excel and SQL database.
5. described auto production line data management system according to claim 4, it is characterized in that: but the ERP system of described data storages display terminal read the real time data information of storing in the analytical industry Servers-SQL database and control plan be saved to SQL database, read by the industrial service device and send to data collection station.
6. described auto production line data management system according to claim 1, it is characterized in that: the remote control terminal of described control terminal is connected with WEB server and data storage display terminal by Internet.
CN2012205060715U 2012-09-28 2012-09-28 Automobile production line data management system Expired - Lifetime CN202854576U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012205060715U CN202854576U (en) 2012-09-28 2012-09-28 Automobile production line data management system

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Application Number Priority Date Filing Date Title
CN2012205060715U CN202854576U (en) 2012-09-28 2012-09-28 Automobile production line data management system

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CN202854576U true CN202854576U (en) 2013-04-03

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105867331A (en) * 2016-04-26 2016-08-17 东莞市上合旺盈印刷有限公司 Hand-punch data acquiring device
CN106406248A (en) * 2015-08-04 2017-02-15 刘巍巍 Brake-disc digital automatic production line control communication protocol
CN108762203A (en) * 2018-04-20 2018-11-06 广州中浩控制技术有限公司 A kind of production executive system and management method based on electronics batch record
CN110245861A (en) * 2019-06-13 2019-09-17 无锡中江彩印包装有限公司 A kind of color box production management system based on data analysis
CN113064394A (en) * 2021-03-31 2021-07-02 上汽通用五菱汽车股份有限公司 MODBUS _ TCP-based real-time monitoring method and system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106406248A (en) * 2015-08-04 2017-02-15 刘巍巍 Brake-disc digital automatic production line control communication protocol
CN106406248B (en) * 2015-08-04 2018-08-28 刘巍巍 A kind of brake disc digital automation production line communication control agreement
CN105867331A (en) * 2016-04-26 2016-08-17 东莞市上合旺盈印刷有限公司 Hand-punch data acquiring device
CN108762203A (en) * 2018-04-20 2018-11-06 广州中浩控制技术有限公司 A kind of production executive system and management method based on electronics batch record
CN110245861A (en) * 2019-06-13 2019-09-17 无锡中江彩印包装有限公司 A kind of color box production management system based on data analysis
CN113064394A (en) * 2021-03-31 2021-07-02 上汽通用五菱汽车股份有限公司 MODBUS _ TCP-based real-time monitoring method and system

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: GUANGDONG JUNCHI SCIENCE AND TECHNOLOGY CO., LTD.

Free format text: FORMER NAME: ZHAOQING JUNCHI SCIENCE AND TECHNOLOGY CO., LTD.

CP03 Change of name, title or address

Address after: 526060, Guangdong District, Duanzhou City, Zhaoqing Province, 12 district, Guangxi Garden Road and Dragon Road intersection northwest corner

Patentee after: ZHAOQING JUNCHI SCIENCE AND TECHNOLOGY CO.,LTD.

Address before: 526020, Zhaoqing District, Guangdong City, Duanzhou Province, gang 12 district, Guangxi Garden Road and Dragon Road intersection northwest corner

Patentee before: ZHAOQING JUNCHI SCIENCE AND TECHNOLOGY Co.,Ltd.

C56 Change in the name or address of the patentee

Owner name: GUANGDONG JUNCHI TECHNOLOGY HOLDING CO., LTD.

Free format text: FORMER NAME: GUANGDONG JUNCHI SCIENCE AND TECHNOLOGY CO., LTD.

CP03 Change of name, title or address

Address after: 526020, 13, Gui Yuan Road, Duanzhou District, Guangdong, Zhaoqing

Patentee after: GUANGDONG JUNCHI SCIENCE AND TECHNOLOGY Co.,Ltd.

Address before: 526060, Guangdong District, Duanzhou City, Zhaoqing Province, 12 district, Guangxi Garden Road and Dragon Road intersection northwest corner

Patentee before: ZHAOQING JUNCHI SCIENCE AND TECHNOLOGY CO.,LTD.

CX01 Expiry of patent term

Granted publication date: 20130403

CX01 Expiry of patent term