CN112650132A - Remote monitoring method for vibration stirring machine and remote monitoring system for vibration stirring station - Google Patents
Remote monitoring method for vibration stirring machine and remote monitoring system for vibration stirring station Download PDFInfo
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- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract
The invention discloses a remote monitoring system of a vibration stirrer and a remote monitoring system of a vibration stirring station, which are used for monitoring the temperature of a bearing and a speed reducer of the vibration stirrer, the current of a driving motor and the current of the vibration motor and the vibration intensity; effectively guarantee that each item operation index of vibration mixer keeps in reasonable within range, discovery operation trouble that can be timely and remind the staff to make the processing, and in time remind workman personnel to maintain, through production management module, vibration mixer management module, quality management module, safety management module, environmental monitoring module, realize stirring station, the output, the sales volume, safety, host computer early warning, the mix proportion early warning, environmental early warning statistical information, exception handling information etc. carries out real time monitoring and processing, improve the intellectuality of stirring station production, make the administrator can master the overall situation, provide effectual decision-making auxiliary data for scientific management.
Description
Technical Field
The invention relates to the technical field of stirring equipment, in particular to a vibration stirring machine remote monitoring method and a vibration stirring station remote monitoring system.
Background
Along with the large-scale construction of infrastructure and the application of artificial intelligence, the construction quality, efficiency and life are directly influenced by the intellectualization, durability and the like of equipment, if the operation and maintenance service after sale of products adopts the traditional operation and maintenance mode, the elimination and maintenance of equipment faults are finished by service stations set by manufacturers in various places, the equipment faults can be found and then are maintained on site, sometimes, only small faults caused by a dozen of yuan screw nail are possible, particularly for some remote areas with inconvenient traffic, the maintenance period is longer, the cost of the manufacturers is greatly increased, and the production progress of equipment users is seriously influenced; meanwhile, the intelligent degree of the existing mixing plant industry is low, and various problems of unclear production responsibility, disordered management, poor safety, environmental pollution, material stealing by thieves, difficulty in controlling the quality of concrete and the like exist; therefore, in order to solve the above problems, a method for remotely monitoring a vibration stirring machine and a system for remotely monitoring a vibration stirring station are needed.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides the remote monitoring method of the vibration stirring machine and the remote monitoring system of the vibration stirring station, which can realize remote fault early warning and maintenance reminding, reduce the after-sales service cost and have high intelligent degree.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a remote monitoring method for a vibration stirrer comprises the following steps: step one, carrying out data acquisition on the temperature of a bearing and a speed reducer, the current of a driving motor and the vibration intensity;
secondly, uploading all the acquired data to a central control unit;
step three, the central control unit transmits data to a remote terminal; the central control unit presets a threshold value aiming at each acquisition point, outputs an alarm when the threshold value is triggered, feeds the alarm back to the remote terminal, and simultaneously performs popup prompt on an operation interface of the central control unit, so that bilateral simultaneous early warning is realized, and potential failure hazards are prompted.
Preferably, a non-contact infrared temperature sensor is used for temperature acquisition.
Preferably, a current transformer is adopted to collect the current of the driving motor.
Preferably, six-axis vibration acceleration sensors are adopted to collect the vibration intensity.
Preferably, the RS485 communication is adopted to upload the acquired temperature, current and vibration intensity data to the central control unit.
Preferably, the central control unit adopts an integrated circuit board, integrates the temperature module, the current module and the vibration intensity module, and wirelessly transmits data to the remote terminal through 5G.
Preferably, the remote terminal is a mobile phone or a terminal computer.
A vibration stirring station remote monitoring system adopting the vibration stirring machine remote monitoring method comprises a production management module: carrying out sales management, production management, pound room management, raw material management, laboratory management, fleet management, auxiliary material management and financial management on the mixing plant;
vibration mixer management module: collecting related data in the centralized control unit, analyzing and evaluating stirring production data in real time, monitoring and controlling the running state of the stirring vibration stirrer, realizing the functions of fault early warning and diagnosis of the vibration stirrer by combining a set early warning value, and reminding maintenance and maintenance of the vibration stirrer for the service life of a key part;
a quality management module: the system is used for monitoring various data such as aggregate proportion, cement amount, fly ash amount, water-cement ratio, mixing yield, mixing proportion and the like in the concrete production process, and has the characteristic function of real-time error alarm;
a safety management module: the virtual boundary and the character movement path in the video planning area range are read and analyzed in real time, the personnel movement and whether wearing a safety helmet in the dangerous production area of the mixing plant are analyzed, identified, tracked and alarmed in real time, accidents and accidents are prevented, and the personal safety and the property safety are guaranteed;
an environment monitoring module: the system has the advantages that the data such as PM2.5, PM10, noise, temperature, humidity, wind direction, wind speed and wind level are monitored on site, the data are transmitted to the background management system in real time through wireless communication and are in seamless butt joint with a provincial level environment-friendly system, environment-friendly monitoring cost is saved, and green stirring production is achieved.
And the sales management comprises the following steps: the method comprises the following steps of (1) relevant contents of customer files, concrete sales contracts, concrete settlement, concrete collection and concrete receivable accounts;
production management: the intelligent integrated production scheduling center really realizes the integration of sale and production, has automatic process and is in seamless butt joint with a domestic mainstream industrial control system; when a production task is issued, vehicle information is automatically uploaded to a corresponding mixing plant through an intelligent queuing system, a scheduling room can transmit a production instruction to the mixing plant to be produced, the mixing plant pops up a frame, and an operator can select a corresponding proportion to produce;
platform house management: the weighing machine is in communication connection with the wagon balance, weighing data are automatically read, the weighing action is monitored in the whole process, and unattended operation of a wagon balance room can be realized;
raw material management: the system comprises the functions of weighing raw material through weighing, warehousing raw material, delivering raw material out of a warehouse, checking raw material, storing raw material in real time, and managing and counting data such as raw material settlement, raw material invoice, raw material payment record, raw material accounts payable and the like with a supplier;
managing in a laboratory: the system comprises a plurality of sets of independent mix proportion related report processing, can meet the development requirement of expanding functions, and can calculate the cost of each disc of concrete; automatically generating mix proportion data, printing a raw material inspection report, a strength report, a factory pass certificate and the like according to the planned task; the data staff can complete various data needed by the laboratory at one time according to the needs of the staff;
managing a motorcade: the method comprises the steps of classifying and registering basic information of vehicles and drivers, managing the running states of the vehicles and the drivers according to different properties of equipment, and setting control parameters; automatically counting and summarizing operation data of various devices and personnel to form a stirring truck, pumping equipment, a device workload statistical report and the like;
and (3) auxiliary material management: carrying out whole-process tracking management on the purchase, sale and inventory of auxiliary materials of enterprises, and providing detailed and accurate data for people in each step from material purchase application, examination and approval, warehousing, acceptance, reconciliation settlement, payment of goods and the like; the dynamic purchase, sale and storage process is more organized, so that the instantaneity of auxiliary material management of enterprises is realized, and the cross-regional management of the purchase, sale and storage is realized by combining the Internet technology;
equipment management: the method comprises the steps of managing and statistically analyzing data of equipment files, vehicle driving mileage, mixer operation records, maintenance plans of various kinds of equipment, equipment repair orders and equipment maintenance and repair records; for the operation record and the equipment maintenance record of the mixer truck, the system can not only record the workload of the mixer truck in detail, but also manage the daily mileage, oil consumption and the like; the system also provides detailed data management and statistical analysis functions, so that decision guarantees such as production, transportation, pumping and the like are provided for auxiliary production departments, and important basic data are provided for equipment cost accounting;
financial management: automatically settling and checking account for concrete, recording the payment detail of a client, summarizing to generate accounts receivable, and calculating the rate of money return; analyzing and early warning the account age of the client; with the aim of controlling the fund chain, the special items of accounts payable which are to be received are managed in a classified way, and particularly, the management mode is implemented to the contract, the client unit and the service sponsor of the unit, namely, the management mode supporting the project and personnel responsible system on the basis of collection.
The vibration stirrer management module acquires data of GPRS transmission device, bearing, speed reducer, driving motor current, vibration intensity and the like of the vibration stirrer through a sensor, and performs real-time acquisition and analysis on operation data of motor current, temperature and power of the vibration stirrer, rotating speed, current and temperature of a fan, on-off input monitoring, on-off output control, alarm recording, early warning recording, shutdown recording, fault recording and the like, so as to provide prediction alarms such as heavy overcurrent protection, high temperature protection, material blockage protection and the like; managing and recording the service cycle, the service condition, the maintenance condition and the part replacement and maintenance condition of the vibration stirrer; according to the running time, sending out reminding information periodically to execute periodic maintenance and repair, and displaying and recording the maintenance and repair content; the fault problem of the vibration stirrer is solved remotely through the functions of remote equipment diagnosis, remote fault removal, remote code modification, remote maintenance guidance and remote video guidance; the map positioning function is provided for a plurality of vibration mixers with wide dispersion, the vibration mixers are matched with access addresses to perform screening of the vibration mixers, and the positions of the vibration mixers can be accurately positioned when abnormality occurs.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention can realize the remote monitoring of the vibration stirrer, and the temperature of the bearing and the speed reducer of the vibration stirrer, the current of the driving motor and the vibration intensity are monitored; the operation indexes of the vibration stirrer are effectively kept within a reasonable range, operation faults can be found in time, workers are reminded of processing, the workers are reminded of maintaining in time, normal operation of the vibration stirrer is effectively guaranteed, the service life of the vibration stirrer is prolonged, and after-sales service cost is reduced; meanwhile, equipment experts can timely transfer platform maintenance resources to perform equipment fault consultation through a diagnosis system of the platform remote control center, guide field maintenance personnel to quickly eliminate equipment faults, recover normal production, and reduce after-sale operation and maintenance cost of enterprises and inventory cost of easily damaged spare parts;
2. the remote monitoring system for the vibrating mixing plant realizes real-time monitoring and processing of mixing plants, production capacity, sales volume, safety, host early warning, mix proportion early warning, environment early warning statistical information, exception handling information and the like by workers through various management modules, improves the production intellectualization of the mixing plant, enables managers to master the whole situation and provides effective decision auxiliary data for scientific management; in summary, the invention has the advantages of realizing remote fault early warning and maintenance reminding, reducing the after-sale service cost and having high intelligent degree.
Drawings
FIG. 1 is a flow chart of the remote monitoring of the vibratory blender of the present invention.
Detailed Description
The following detailed description of the preferred embodiments will be made with reference to the accompanying drawings.
Example 1:
as shown in fig. 1, a method for remote monitoring of a vibration mixer includes the following steps: step one, carrying out data acquisition on the temperature of a bearing and a speed reducer, the current of a driving motor and the vibration intensity;
secondly, uploading all the acquired data to a central control unit;
step three, the central control unit transmits data to a remote terminal; the central control unit presets a threshold value aiming at each acquisition point, outputs an alarm when the threshold value is triggered, feeds the alarm back to the remote terminal, simultaneously performs popup prompt on an operation interface of the central control unit, realizes bilateral simultaneous early warning and prompts fault hidden danger, and comprises a temperature acquisition module for acquiring the temperature of a bearing and a speed reducer; the current acquisition module is used for acquiring the current of the driving motor and the vibration motor; the vibration intensity acquisition module is used for acquiring data of vibration intensity; the communication module comprises a wireless communication module and a data transmission communication module, and the data transmission communication module transmits data acquired by the temperature acquisition module, the current acquisition module and the vibration intensity acquisition module to the central control unit; the central control unit transmits signals to the remote monitoring terminal through the wireless communication module, the temperature acquisition module, the current acquisition module and the vibration intensity acquisition module are electrically connected with the communication module, and the communication module is electrically connected with the central control unit.
The central control unit adopts an integrated circuit board to uniformly integrate and process the temperature, current and vibration intensity signals, has high integration degree, shortens data processing delay and transmits the processed signals to the remote monitoring terminal; each acquisition point is preset with a threshold value, when the threshold value is triggered, the central control unit outputs an alarm and feeds the alarm back to the remote monitoring terminal, and meanwhile, the operation interface of the central control unit pops up a window to prompt, so that the simultaneous early warning of two sides is realized, and the hidden trouble is prompted; the functions of fault early warning and diagnosis of equipment are realized by combining the set early warning value, and equipment maintenance and maintenance reminding are carried out on the service lives of the bearing and the speed reducer.
The remote monitoring terminal analyzes various data from the sensor through transmitted current, temperature and vibration intensity parameters, realizes the functions of early warning and diagnosis of the fault of the equipment by combining a set early warning value, and carries out equipment maintenance and maintenance reminding on the service life of a key part.
The non-contact infrared temperature sensor is adopted for temperature acquisition, the current transformer is adopted for acquiring the current of the driving motor, the six-axis vibration acceleration sensor is adopted for acquiring the vibration intensity, and the device has stronger adaptability; adopt RS485 communication to upload temperature, electric current, the vibration intensity data of gathering to well accuse unit, convenient and fast to avoid data distortion.
The central control unit adopts an integrated circuit board, integrates a temperature module, a current module and a vibration intensity module, and can transmit data to a remote monitoring terminal in a rapid and timely manner through 5G wireless transmission, and the remote monitoring terminal is a mobile phone or a terminal computer.
A vibration stirring station remote monitoring system adopting the vibration stirring machine remote monitoring method comprises a production management module: carrying out sales management, production management, pound room management, raw material management, laboratory management, fleet management, auxiliary material management and financial management on the mixing plant;
vibration mixer management module: collecting related data in the centralized control unit, analyzing and evaluating stirring production data in real time, monitoring and controlling the running state of the stirring vibration stirrer, realizing the functions of fault early warning and diagnosis of the vibration stirrer by combining a set early warning value, and reminding maintenance and maintenance of the vibration stirrer for the service life of a key part;
a quality management module: the system is used for monitoring various data such as aggregate proportion, cement amount, fly ash amount, water-cement ratio, mixing yield, mixing proportion and the like in the concrete production process, and has the characteristic function of real-time error alarm;
a safety management module: the virtual boundary and the character movement path in the video planning area range are read and analyzed in real time, the personnel movement and whether wearing a safety helmet in the dangerous production area of the mixing plant are analyzed, identified, tracked and alarmed in real time, accidents and accidents are prevented, and the personal safety and the property safety are guaranteed;
an environment monitoring module: the system has the advantages that the data such as PM2.5, PM10, noise, temperature, humidity, wind direction, wind speed and wind level are monitored on site, the data are transmitted to the background management system in real time through wireless communication and are in seamless butt joint with a provincial level environment-friendly system, environment-friendly monitoring cost is saved, and green stirring production is achieved.
And the sales management comprises the following steps: the method comprises the following steps of (1) relevant contents of customer files, concrete sales contracts, concrete settlement, concrete collection and concrete receivable accounts;
production management: the intelligent integrated production scheduling center really realizes the integration of sale and production, has automatic process and is in seamless butt joint with a domestic mainstream industrial control system; when a production task is issued, vehicle information is automatically uploaded to a corresponding mixing plant through an intelligent queuing system, a scheduling room can transmit a production instruction to the mixing plant to be produced, the mixing plant pops up a frame, and an operator can select a corresponding proportion to produce;
platform house management: the weighing machine is in communication connection with the wagon balance, weighing data are automatically read, the weighing action is monitored in the whole process, and unattended operation of a wagon balance room can be realized;
raw material management: the system comprises the functions of weighing raw material through weighing, warehousing raw material, delivering raw material out of a warehouse, checking raw material, storing raw material in real time, and managing and counting data such as raw material settlement, raw material invoice, raw material payment record, raw material accounts payable and the like with a supplier;
managing in a laboratory: the system comprises a plurality of sets of independent mix proportion related report processing, can meet the development requirement of expanding functions, and can calculate the cost of each disc of concrete; automatically generating mix proportion data, printing a raw material inspection report, a strength report, a factory pass certificate and the like according to the planned task; the data staff can complete various data needed by the laboratory at one time according to the needs of the staff;
managing a motorcade: the method comprises the steps of classifying and registering basic information of vehicles and drivers, managing the running states of the vehicles and the drivers according to different properties of equipment, and setting control parameters; automatically counting and summarizing operation data of various devices and personnel to form a stirring truck, pumping equipment, a device workload statistical report and the like;
and (3) auxiliary material management: carrying out whole-process tracking management on the purchase, sale and inventory of auxiliary materials of enterprises, and providing detailed and accurate data for people in each step from material purchase application, examination and approval, warehousing, acceptance, reconciliation settlement, payment of goods and the like; the dynamic purchase, sale and storage process is more organized, so that the instantaneity of auxiliary material management of enterprises is realized, and the cross-regional management of the purchase, sale and storage is realized by combining the Internet technology;
equipment management: the method comprises the steps of managing and statistically analyzing data of equipment files, vehicle driving mileage, mixer operation records, maintenance plans of various kinds of equipment, equipment repair orders and equipment maintenance and repair records; for the operation record and the equipment maintenance record of the mixer truck, the system can not only record the workload of the mixer truck in detail, but also manage the daily mileage, oil consumption and the like; the system also provides detailed data management and statistical analysis functions, so that decision guarantees such as production, transportation, pumping and the like are provided for auxiliary production departments, and important basic data are provided for equipment cost accounting;
financial management: automatically settling and checking account for concrete, recording the payment detail of a client, summarizing to generate accounts receivable, and calculating the rate of money return; analyzing and early warning the account age of the client; with the aim of controlling the fund chain, the special items of accounts payable which are to be received are managed in a classified way, and particularly, the management mode is implemented to the contract, the client unit and the service sponsor of the unit, namely, the management mode supporting the project and personnel responsible system on the basis of collection.
The vibration stirrer management module acquires data of GPRS transmission device, bearing, speed reducer, driving motor current, vibration intensity and the like of the vibration stirrer through a sensor, and performs real-time acquisition and analysis on operation data of motor current, temperature and power of the vibration stirrer, rotating speed, current and temperature of a fan, on-off input monitoring, on-off output control, alarm recording, early warning recording, shutdown recording, fault recording and the like, so as to provide prediction alarms such as heavy overcurrent protection, high temperature protection, material blockage protection and the like; managing and recording the service cycle, the service condition, the maintenance condition and the part replacement and maintenance condition of the vibration stirrer; according to the running time, sending out reminding information periodically to execute periodic maintenance and repair, and displaying and recording the maintenance and repair content; the fault problem of the vibration stirrer is solved remotely through the functions of remote equipment diagnosis, remote fault removal, remote code modification, remote maintenance guidance and remote video guidance; the map positioning function is provided for a plurality of vibration mixers with wide dispersion, the vibration mixers are matched with access addresses to perform screening of the vibration mixers, and the positions of the vibration mixers can be accurately positioned when abnormality occurs.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A remote monitoring method for a vibration stirrer is characterized by comprising the following steps: the method comprises the following steps:
step one, carrying out data acquisition on the temperature of a bearing and a speed reducer, the current of a driving motor and the vibration intensity;
secondly, uploading all the acquired data to a central control unit;
step three, the central control unit transmits data to a remote terminal; the central control unit presets a threshold value aiming at each acquisition point, outputs an alarm when the threshold value is triggered, feeds the alarm back to the remote terminal, and simultaneously performs popup prompt on an operation interface of the central control unit, so that bilateral simultaneous early warning is realized, and potential failure hazards are prompted.
2. A method of remotely monitoring a vibratory blender as recited in claim 1, further comprising: and a non-contact infrared temperature sensor is adopted for temperature acquisition.
3. A method of remotely monitoring a vibratory blender as recited in claim 1, further comprising: and collecting the current of the driving motor by adopting a current transformer.
4. A method of remotely monitoring a vibratory blender as recited in claim 1, further comprising: and collecting the vibration intensity by adopting a six-axis vibration acceleration sensor.
5. A method of remotely monitoring a vibratory blender as recited in claim 1, further comprising: and the collected temperature, current and vibration intensity data are uploaded to the central control unit by RS485 communication.
6. A method of remotely monitoring a vibratory blender as recited in claim 1, further comprising: the central control unit adopts an integrated circuit board, integrates a temperature module, a current module and a vibration intensity module, and wirelessly transmits data to the remote terminal through 5G.
7. A method of remotely monitoring a vibratory blender as claimed in claim 1 or claim 6 wherein: the remote terminal is a mobile phone or a terminal computer.
8. A remote monitoring system for a vibratory mixing station using the remote monitoring method for a vibratory mixer of claim 1, comprising: the production management module comprises: carrying out sales management, production management, pound room management, raw material management, laboratory management, fleet management, auxiliary material management and financial management on the mixing plant;
vibration mixer management module: collecting related data in the centralized control unit, analyzing and evaluating stirring production data in real time, monitoring and controlling the running state of the stirring vibration stirrer, realizing the functions of fault early warning and diagnosis of the vibration stirrer by combining a set early warning value, and reminding maintenance and maintenance of the vibration stirrer for the service life of a key part;
a quality management module: the system is used for monitoring various data such as aggregate proportion, cement amount, fly ash amount, water-cement ratio, mixing yield, mixing proportion and the like in the concrete production process, and has the characteristic function of real-time error alarm;
a safety management module: the virtual boundary and the character movement path in the video planning area range are read and analyzed in real time, the personnel movement and whether wearing a safety helmet in the dangerous production area of the mixing plant are analyzed, identified, tracked and alarmed in real time, accidents and accidents are prevented, and the personal safety and the property safety are guaranteed;
an environment monitoring module: the system has the advantages that the data such as PM2.5, PM10, noise, temperature, humidity, wind direction, wind speed and wind level are monitored on site, the data are transmitted to the background management system in real time through wireless communication and are in seamless butt joint with a provincial level environment-friendly system, environment-friendly monitoring cost is saved, and green stirring production is achieved.
9. A vibratory mixing station remote monitoring system as set forth in claim 8 wherein:
and the sales management comprises the following steps: the method comprises the following steps of (1) relevant contents of customer files, concrete sales contracts, concrete settlement, concrete collection and concrete receivable accounts;
production management: the intelligent integrated production scheduling center really realizes the integration of sale and production, has automatic process and is in seamless butt joint with a domestic mainstream industrial control system; when a production task is issued, vehicle information is automatically uploaded to a corresponding mixing plant through an intelligent queuing system, a scheduling room can transmit a production instruction to the mixing plant to be produced, the mixing plant pops up a frame, and an operator can select a corresponding proportion to produce;
platform house management: the weighing machine is in communication connection with the wagon balance, weighing data are automatically read, the weighing action is monitored in the whole process, and unattended operation of a wagon balance room can be realized;
raw material management: the system comprises the functions of weighing raw material through weighing, warehousing raw material, delivering raw material out of a warehouse, checking raw material, storing raw material in real time, and managing and counting data such as raw material settlement, raw material invoice, raw material payment record, raw material accounts payable and the like with a supplier;
managing in a laboratory: the system comprises a plurality of sets of independent mix proportion related report processing, can meet the development requirement of expanding functions, and can calculate the cost of each disc of concrete; automatically generating mix proportion data, printing a raw material inspection report, a strength report, a factory pass certificate and the like according to the planned task; the data staff can complete various data needed by the laboratory at one time according to the needs of the staff;
managing a motorcade: the method comprises the steps of classifying and registering basic information of vehicles and drivers, managing the running states of the vehicles and the drivers according to different properties of equipment, and setting control parameters; automatically counting and summarizing operation data of various devices and personnel to form a stirring truck, pumping equipment, a device workload statistical report and the like;
and (3) auxiliary material management: carrying out whole-process tracking management on the purchase, sale and inventory of auxiliary materials of enterprises, and providing detailed and accurate data for people in each step from material purchase application, examination and approval, warehousing, acceptance, reconciliation settlement, payment of goods and the like; the dynamic purchase, sale and storage process is more organized, so that the instantaneity of auxiliary material management of enterprises is realized, and the cross-regional management of the purchase, sale and storage is realized by combining the Internet technology;
equipment management: the method comprises the steps of managing and statistically analyzing data of equipment files, vehicle driving mileage, mixer operation records, maintenance plans of various kinds of equipment, equipment repair orders and equipment maintenance and repair records; for the operation record and the equipment maintenance record of the mixer truck, the system can not only carry out detailed record on the workload of the mixer truck, but also manage the daily mileage, oil consumption and the like, and the system also provides detailed data management and statistical analysis functions, so that a production department is assisted to provide decision guarantee for production, transportation, pumping and the like, and important basic data is provided for equipment cost accounting;
financial management: automatically settling and checking account for concrete, recording the payment detail of a client, summarizing to generate accounts receivable, and calculating the rate of money return; analyzing and early warning the account age of the client; with the aim of controlling the fund chain, the special items of accounts payable which are to be received are managed in a classified way, and particularly, the management mode is implemented to the contract, the client unit and the service sponsor of the unit, namely, the management mode supporting the project and personnel responsible system on the basis of collection.
10. A vibratory mixing station remote monitoring system as set forth in claim 8 wherein: the vibration stirrer management module acquires data of GPRS transmission device, bearing, speed reducer, driving motor current, vibration intensity and the like of the vibration stirrer through a sensor, and performs real-time acquisition and analysis on operation data of motor current, temperature and power of the vibration stirrer, rotating speed, current and temperature of a fan, on-off input monitoring, on-off output control, alarm recording, early warning recording, shutdown recording, fault recording and the like, so as to provide prediction alarms such as heavy overcurrent protection, high temperature protection, material blockage protection and the like; managing and recording the service cycle, the service condition, the maintenance condition and the part replacement and maintenance condition of the vibration stirrer; according to the running time, sending out reminding information periodically to execute periodic maintenance and repair, and displaying and recording the maintenance and repair content; the fault problem of the vibration stirrer is solved remotely through the functions of remote equipment diagnosis, remote fault removal, remote code modification, remote maintenance guidance and remote video guidance; the map positioning function is provided for a plurality of vibration mixers with wide dispersion, the vibration mixers are matched with access addresses to perform screening of the vibration mixers, and the positions of the vibration mixers can be accurately positioned when abnormality occurs.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114870684A (en) * | 2022-05-16 | 2022-08-09 | 江苏汇杰智能搅拌科技有限公司 | Intelligent stirring equipment based on internet of things control |
| CN117391407A (en) * | 2023-12-11 | 2024-01-12 | 江西省公路工程有限责任公司 | Informationized management system and method for concrete mixing plant |
| CN117740083A (en) * | 2024-02-19 | 2024-03-22 | 达斯玛环境科技（北京）有限公司 | Method, system, equipment and storage medium for monitoring faults of stirrer |
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| CN117391407B (en) * | 2023-12-11 | 2024-02-27 | 江西省公路工程有限责任公司 | Informationized management system and method for concrete mixing plant |
| CN117740083A (en) * | 2024-02-19 | 2024-03-22 | 达斯玛环境科技（北京）有限公司 | Method, system, equipment and storage medium for monitoring faults of stirrer |
| CN117740083B (en) * | 2024-02-19 | 2024-05-10 | 达斯玛环境科技（北京）有限公司 | Method, system, equipment and storage medium for monitoring faults of stirrer |
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