CN116165980A - Manufacturing factory management system based on digital twin platform - Google Patents

Manufacturing factory management system based on digital twin platform Download PDF

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Publication number
CN116165980A
CN116165980A CN202211740447.3A CN202211740447A CN116165980A CN 116165980 A CN116165980 A CN 116165980A CN 202211740447 A CN202211740447 A CN 202211740447A CN 116165980 A CN116165980 A CN 116165980A
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module
information
production
factory
management
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宿珂
刘在伦
刘耀中
宿琼亚
左宏伟
王倩
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Lanzhou Anjun Electronic Technology Co ltd
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Lanzhou Anjun Electronic Technology Co ltd
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Priority to CN202211740447.3A priority Critical patent/CN116165980A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • General Factory Administration (AREA)

Abstract

The invention relates to the technical field of factory management and discloses a manufacturing factory management system based on a digital twin platform, which comprises a control center, an information acquisition module, a digital twin management platform, a feedback module, a display module, an information transmission module, a monitoring module and an information input module, wherein the control center is respectively connected with the information acquisition module, the digital twin management platform, the feedback module, the information transmission module and the information input module, the information acquisition module is also connected with a plurality of sensors for acquiring information, the feedback module is also connected with the display module, the information transmission module is also connected with the monitoring module, and the information input module is also connected with a user terminal. According to the manufacturing factory management system based on the digital twin platform, a twin virtual workshop is built through the digital twin management platform, and various data information in the factory and control instructions of management staff are received to realize intelligent management of the factory.

Description

Manufacturing factory management system based on digital twin platform
Technical Field
The invention relates to the technical field of factory management, in particular to a manufacturing factory management system based on a digital twin platform.
Background
The factory management can effectively improve the factory efficiency and the product quality, and utilizes activities such as planning, organizing, personnel, guiding, controlling and the like to manage the production process and the producer, the existing manufacturing factory is provided with a video monitoring system, an access control system, a perimeter safety system, an intelligent lighting system, a fire alarm system, a factory production and management information system and a multimedia display system, but the video monitoring system, the access control system, the perimeter safety system, the intelligent lighting system, the fire alarm system, the factory production and management information system and the multimedia display system of the existing manufacturing factory lack effective linkage when encountering abnormal events or accidents, a series of emergency plans are manually completed by related staff to cope with the occurrence of various accidents, the places needing manual intervention are more, the intelligent degree is not high, and meanwhile, the management of materials in the manufacturing factory is also lacking.
Meanwhile, in the running process of factory equipment, the damage of parts often occurs, so that the production stop of the whole production line is caused. Workshop maintenance personnel overhauls whole production line, wastes a large amount of time and energy. In the process of updating the product, the product is likely to fail due to the change of one factor, so that the enterprise loses a large amount of manpower resources and material resources.
Disclosure of Invention
The invention provides a manufacturing factory management system based on a digital twin platform, which constructs a twin virtual workshop through the digital twin management platform and receives various data information and control instructions of management personnel in the factory so as to realize intelligent management of the factory.
The invention provides a manufacturing factory management system based on a digital twin platform, which comprises a control center, an information acquisition module, a digital twin management platform, a feedback module, a display module, an information transmission module, a monitoring module and an information input module, wherein the control center is respectively connected with the information acquisition module, the digital twin management platform, the feedback module, the information transmission module and the information input module, the information acquisition module is also connected with a plurality of sensors for acquiring information, the feedback module is also connected with the display module, the information transmission module is also connected with the monitoring module, and the information input module is also connected with a user terminal;
the information acquisition module acquires information in the process of running equipment in the factory through a plurality of sensors and transmits the information to the control center, and acquires the information of the internal data of the factory through a data document system connected with the factory and transmits the information to the control center;
the digital twin management platform is used for receiving the internal factory information acquired by the information acquisition module and transmitted by the control center so as to butt-joint various real-time production data, driving twin virtual workshops constructed by the digital twin platform to run synchronously in real time, automatically sending out or giving out factory workshop work instruction advice, scheduling instructions and equipment control instructions through data analysis and monitoring by the twin virtual workshops, driving and controlling entity factory workshop work, and monitoring execution progress;
the feedback module is used for transmitting the twin virtual workshops of the digital twin management platform and the factory internal information acquired by the information module to the display module in real time and checking the real-time operation condition of the factory by management personnel;
the display module is used for displaying the twin virtual workshop constructed by the digital twin management platform and synchronously updating the factory internal information acquired by the information module on the twin virtual workshop in real time;
the monitoring module is used for monitoring the real-time operation condition inside the factory and transmitting a monitoring picture to the information transmission module;
the information transfer module is used for transmitting the monitoring picture transmitted by the monitoring module to a twin virtual workshop of the digital twin management platform so as to play a small window in the display module;
the information input module is used for directly sending control instructions by plant managers or sending control instructions by user terminals so as to send out plant workshop work instruction suggestions, scheduling instructions and equipment control instructions, and the control entity workshop work is driven by the twin virtual workshop.
Further, the digital twin management platform comprises a three-dimensional GIS module and an information management module, wherein the three-dimensional GIS module adopts 3DsMAX modeling to manufacture an internal three-dimensional model of a factory workshop, the internal three-dimensional model comprises various machine equipment, roads, pump rooms and distribution rooms in the factory workshop, and the internal three-dimensional model is combined according to the arrangement positions in the factory workshop to construct the twin virtual workshop; the information management module is used for receiving the factory internal information acquired by the information acquisition module and transmitted by the control center, and classifying the factory internal information to transmit to the three-dimensional GIS module.
Further, the information management module comprises a personnel information management unit, a device information management unit, a product information management unit, a production data management unit, a vehicle management unit, a security management unit, a client management unit and a quality management unit;
the personnel information management unit is used for combining production dispatching, real-time production state and data statistics and personnel related data files to carry out association butt joint and reintegration on all personnel data to form a personnel management system based on digital twinning, and carrying out three-dimensional comprehensive management on production personnel, wherein the personnel management system comprises personnel attendance and configuration, personnel formula and production working efficiency;
the equipment information management unit is used for managing the equipment information in the factory workshop according to the storage related management system data and the real-time data of storage and logistics equipment;
the product information management unit is used for carrying out statistics management on the number of produced products, the number of defective products and the number of damaged products according to the production data acquired by the information acquisition module;
the production data management unit is used for updating and counting the material information of each operation link in real time, and counting the material service condition in real time by combining the production count;
the vehicle management unit is used for reading and integrally displaying a distribution plan through the integrated access of logistics distribution data, and monitoring logistics distribution conditions to update the vehicle service conditions in real time;
the security management unit is used for displaying the anti-theft early warning conditions of all positions in the factory workshop in real time, displaying in real time and recording history information when an alarm occurs;
the client management unit is used for recording visiting cooperation conditions of clients in real time through a data document system connected with a factory and recording identity information of the clients;
the quality management unit is used for counting the product quality condition of a factory workshop according to a production plan, production process statistics, production efficiency analysis and production execution conditions, carrying out production tracing on produced defective products, butting a digital twin system based on real-time production data with a coding management system, and tracing product batch, materials, process parameters, a production machine, production time, a production team and responsible person information by combining the twin data tracing with product coding and bar codes.
Further, the display module comprises a plurality of touch display screens, wherein the touch display screens are distributed at monitoring positions of all management staff, and the touch display screens comprise a factory workshop management room, a monitoring room and a management staff office, so that the management staff can view the twin virtual workshops of the digital twin management platform and monitoring pictures transmitted by the monitoring module and transmitted by the monitoring module in real time.
Further, the production analysis module is connected with the digital twin management platform, the production analysis module comprises a production element management unit, a production comparison unit and a production process analysis unit, the production element management unit is used for collecting, storing, processing, analyzing and applying data such as static and dynamic attributes, states, relations and capacities of elements, the production comparison unit is used for comparing production conditions in a physical factory with production conditions in a twin virtual workshop, and the production process analysis unit is used for enabling product quality to fluctuate through changes of factors in a production process and analyzing to obtain influence factors.
The system comprises a production analysis module, a production line state monitoring module, a production analysis module, a warning module and a warning module, wherein the production analysis module is connected with the production analysis module, the warning module comprises a warning processing unit, a signal lamp unit and a buzzer, and is used for monitoring the production line state through the production analysis module and sending a warning signal through the signal lamp unit and the buzzer when abnormality occurs; the signal lamp is installed three-color signal lamp and is green, yellow, red respectively for the state of monitoring production line, wherein, green is that the production line is normal, and yellow is that the production line has the abnormality, and red is that the production line is unusual and stop work, early warning processing unit is used for controlling when the production line overload bee calling organ with the signal lamp carries out suggestion production line overload early warning.
Further, the user terminal comprises a PC client, a Web client and a mobile terminal, wherein the PC client, the Web client and the mobile terminal are all connected with the information input module and are used for sending control instructions by factory management personnel, including factory workshop work instruction advice, scheduling instructions and equipment control instructions, so as to drive a control entity workshop to work through the twin virtual workshop.
The beneficial effects of the invention are as follows:
the digital twin management platform receives the internal factory information acquired by the information acquisition module transmitted by the control center so as to butt joint various real-time production data, drives the twin virtual workshops constructed by the digital twin platform to run synchronously in real time, automatically sends out or gives out factory workshop work instruction advice, scheduling instructions and equipment control instructions through the intervention of management personnel through data analysis and monitoring, drives a control entity factory workshop to work, monitors execution progress simultaneously, and achieves intelligent management of factories, and saves manpower resources and material resources.
Drawings
FIG. 1 is a schematic diagram of a digital twin platform based manufacturing plant management system according to the present invention.
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, the invention provides a manufacturing factory management system based on a digital twin platform, which comprises a control center, an information acquisition module, a digital twin management platform, a feedback module, a display module, an information transmission module, a monitoring module and an information input module, wherein the control center is respectively connected with the information acquisition module, the digital twin management platform, the feedback module, the information transmission module and the information input module, the information acquisition module is also connected with a plurality of sensors for acquiring information, the feedback module is also connected with the display module, the information transmission module is also connected with the monitoring module, and the information input module is also connected with a user terminal; the user terminal comprises a PC client, a Web client and a mobile terminal, wherein the PC client, the Web client and the mobile terminal are all connected with the information input module and are used for sending control instructions by factory managers, and the control instructions comprise factory workshop work instruction advice, scheduling instructions and equipment control instructions so as to drive and control the entity workshop to work through the twin virtual workshop.
The information acquisition module acquires information in the process of running equipment in the factory through a plurality of sensors and transmits the information to the control center, and acquires the information of the internal data of the factory through a data document system connected with the factory and transmits the information to the control center; the information acquisition module acquires and transmits information in the process of running equipment in the factory, the information acquisition module comprises a sensor module and a wireless transmission unit, the sensor module comprises an intelligent sensor and a digital-analog conversion chip, the intelligent sensor is connected with the analog-digital conversion chip, the analog-digital conversion chip is connected with the wireless transmission unit, the intelligent sensor is used for acquiring dynamic information among all parts in the factory in real time, capturing the relation state among each part, the analog-digital conversion chip is used for converting analog quantity acquired by the sensor into digital quantity, the data control module is convenient to process, the wireless transmission unit uses GPRS as a transmission medium, and the wireless transmission unit can process a plurality of data or receive data of a plurality of detection points at the same time without stopping the current working state and can also perform bidirectional operation of the system.
The digital twin management platform is used for receiving the internal factory information acquired by the information acquisition module and transmitted by the control center so as to butt-joint various real-time production data, driving twin virtual workshops constructed by the digital twin platform to run synchronously in real time, automatically sending out or giving out factory workshop work instruction advice, scheduling instructions and equipment control instructions through data analysis and monitoring by the twin virtual workshops, driving and controlling entity factory workshop work, and monitoring execution progress;
the digital twin management platform comprises a three-dimensional GIS module and an information management module, wherein the three-dimensional GIS module adopts 3DsMAX modeling to manufacture an internal three-dimensional model of a factory workshop, the internal three-dimensional model comprises various machine equipment, roads, pump rooms and distribution rooms in the factory workshop, and the internal three-dimensional model is combined according to the arrangement positions in the factory workshop to construct the twin virtual workshop; the information management module is used for receiving the factory internal information acquired by the information acquisition module and transmitted by the control center, and classifying the factory internal information to transmit to the three-dimensional GIS module;
the information management module comprises a personnel information management unit, a device information management unit, a product information management unit, a production data management unit, a vehicle management unit, a security management unit, a client management unit and a quality management unit;
the personnel information management unit is used for combining production dispatching, real-time production state and data statistics and personnel related data files to carry out association butt joint and reintegration on all personnel data to form a personnel management system based on digital twinning, and carrying out three-dimensional comprehensive management on production personnel, wherein the personnel management system comprises personnel attendance and configuration, personnel formula and production working efficiency; the personnel attendance and configuration utilizes plan scheduling, personnel dispatching and attendance recording, statistics of personnel attendance and configuration conditions, and personnel post layout and data presentation in a three-dimensional visual mode; the working hours, the output, the working efficiency and the like of the staff utilize the production data and the efficiency statistics of each working section/working position, match the teams and the staff of related post work according to the staff dispatching, and count the teams and the staff in real time through data operation comparison.
The equipment information management unit is used for managing the equipment information in the factory workshop according to the storage related management system data and the real-time data of storage and logistics equipment;
the product information management unit is used for carrying out statistics management on the number of produced products, the number of defective products and the number of damaged products according to the production data acquired by the information acquisition module;
the production data management unit is used for updating and counting the material information of each operation link in real time, and counting the material service condition in real time by combining the production count;
the vehicle management unit is used for reading and integrally displaying a distribution plan through the integrated access of logistics distribution data, and monitoring logistics distribution conditions to update the vehicle service conditions in real time;
the security management unit is used for displaying the anti-theft early warning conditions of all positions in the factory workshop in real time, displaying in real time and recording history information when an alarm occurs;
the client management unit is used for recording visiting cooperation conditions of clients in real time through a data document system connected with a factory and recording identity information of the clients;
the quality management unit is used for counting the product quality condition of a factory workshop according to a production plan, production process statistics, production efficiency analysis and production execution conditions, carrying out production tracing on produced defective products, butting a digital twin system based on real-time production data with a coding management system, and tracing product batch, materials, process parameters, a production machine, production time, a production team and responsible person information by combining the twin data tracing with product coding and bar codes.
The production plan management acquires data information such as a production scheduling plan, process indexes, resource matching conditions and the like, and monitors the plan execution conditions according to real-time data in the execution process. Production process management and statistics include: overall production efficiency, productivity, yield, etc. of the plant; production efficiency and beat analysis are performed, efficiency and beat of all links in production are accurately calculated, production efficiency problems are found timely, production cycle time of each production link is analyzed in a real-time statistical mode, and real-time dynamic production efficiency is calculated according to data analysis; the production cost analysis, which utilizes a digital twin mechanism model system, fuses the cost element data of materials, manpower, energy consumption and the like, accesses a financial cost system, and counts the actual effective production cost in real time; the digital twin system based on real-time production data is in butt joint with the coding management system, the production tracing is realized through a multi-dimension and full-link mode by combining twin data tracing with product coding and bar codes, and the information of product batches, materials, process parameters, production machines, production time, production teams, related responsible persons and the like can be traced.
The feedback module is used for transmitting the twin virtual workshops of the digital twin management platform and the factory internal information acquired by the information module to the display module in real time, and is used for checking the real-time operation condition of the factory by management personnel.
The display module is used for displaying the twin virtual workshop constructed by the digital twin management platform and synchronously updating the factory internal information acquired by the information module on the twin virtual workshop in real time; the display module comprises a plurality of touch display screens, wherein the touch display screens are distributed at monitoring positions of all managers, and the monitoring positions comprise a factory workshop management room, a monitoring room and a manager office, so that the manager can view a twin virtual workshop of the digital twin management platform and a monitoring picture transmitted by the monitoring module and transmitted by the monitoring module in real time.
The monitoring module is used for monitoring the real-time operation condition inside the factory and transmitting a monitoring picture to the information transmission module.
The information transfer module is used for transmitting the monitoring picture transmitted by the monitoring module to a twin virtual workshop of the digital twin management platform so as to play a small window in the display module.
The information input module is used for directly sending control instructions by plant managers or sending control instructions by user terminals so as to send out plant workshop work instruction suggestions, scheduling instructions and equipment control instructions, and the control entity workshop work is driven by the twin virtual workshop.
The manufacturing factory management system based on the digital twin platform further comprises a production analysis module, wherein the production analysis module is connected with the digital twin management platform, the production analysis module comprises a production element management unit, a production comparison unit and a production process analysis unit, the production element management unit is used for collecting, storing, processing, analyzing and applying data of static and dynamic properties, states, relations, capacities and the like of elements, the production comparison unit is used for comparing production conditions in a physical factory with production conditions in a twin virtual workshop, and the production process analysis unit is used for enabling product quality to fluctuate through changes of factors in a production process and analyzing to obtain influencing factors.
The manufacturing factory management system based on the digital twin platform further comprises an early warning module, wherein the early warning module is connected with the production analysis module and comprises an early warning processing unit, a signal lamp unit and a buzzer, and the early warning module is used for monitoring the state of a production line through the production analysis module and sending out early warning signals through the signal lamp unit and the buzzer when abnormality occurs; the signal lamp is installed three-color signal lamp and is green, yellow, red respectively for the state of monitoring production line, wherein, green is that the production line is normal, and yellow is that the production line has the abnormality, and red is that the production line is unusual and stop work, early warning processing unit is used for controlling when the production line overload bee calling organ with the signal lamp carries out suggestion production line overload early warning.
The digital twin management platform receives the internal factory information acquired by the information acquisition module transmitted by the control center so as to butt joint various real-time production data, drives the twin virtual workshops constructed by the digital twin platform to run synchronously in real time, automatically sends out or gives out factory workshop work instruction advice, scheduling instructions and equipment control instructions through the intervention of management personnel through data analysis and monitoring, drives a control entity factory workshop to work, monitors execution progress simultaneously, and achieves intelligent management of factories, and saves manpower resources and material resources.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, apparatus, article, or method that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, apparatus, article, or method. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, apparatus, article or method that comprises the element.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes using the descriptions and drawings of the present invention or directly or indirectly applied to other related technical fields are included in the scope of the invention.

Claims (7)

1. The manufacturing factory management system based on the digital twin platform is characterized by comprising a control center, an information acquisition module, a digital twin management platform, a feedback module, a display module, an information transmission module, a monitoring module and an information input module, wherein the control center is respectively connected with the information acquisition module, the digital twin management platform, the feedback module, the information transmission module and the information input module, the information acquisition module is also connected with a plurality of sensors for acquiring information, the feedback module is also connected with the display module, the information transmission module is also connected with the monitoring module, and the information input module is also connected with a user terminal;
the information acquisition module acquires information in the process of running equipment in the factory through a plurality of sensors and transmits the information to the control center, and acquires the information of the internal data of the factory through a data document system connected with the factory and transmits the information to the control center;
the digital twin management platform is used for receiving the internal factory information acquired by the information acquisition module and transmitted by the control center so as to butt-joint various real-time production data, driving twin virtual workshops constructed by the digital twin platform to run synchronously in real time, automatically sending out or giving out factory workshop work instruction advice, scheduling instructions and equipment control instructions through data analysis and monitoring by the twin virtual workshops, driving and controlling entity factory workshop work, and monitoring execution progress;
the feedback module is used for transmitting the twin virtual workshops of the digital twin management platform and the factory internal information acquired by the information module to the display module in real time and checking the real-time operation condition of the factory by management personnel;
the display module is used for displaying the twin virtual workshop constructed by the digital twin management platform and synchronously updating the factory internal information acquired by the information module on the twin virtual workshop in real time;
the monitoring module is used for monitoring the real-time operation condition inside the factory and transmitting a monitoring picture to the information transmission module;
the information transfer module is used for transmitting the monitoring picture transmitted by the monitoring module to a twin virtual workshop of the digital twin management platform so as to play a small window in the display module;
the information input module is used for directly sending control instructions by plant managers or sending control instructions by user terminals so as to send out plant workshop work instruction suggestions, scheduling instructions and equipment control instructions, and the control entity workshop work is driven by the twin virtual workshop.
2. The manufacturing factory management system based on the digital twin platform according to claim 1, wherein the digital twin management platform comprises a three-dimensional GIS module and an information management module, the three-dimensional GIS module adopts 3DsMAX modeling to manufacture an internal three-dimensional model of a factory workshop, the internal three-dimensional model comprises various machine equipment, roads, pump rooms and distribution rooms in the factory workshop, and the internal three-dimensional model is combined according to the placement positions in the factory workshop to construct the twin virtual workshop; the information management module is used for receiving the factory internal information acquired by the information acquisition module and transmitted by the control center, and classifying the factory internal information to transmit to the three-dimensional GIS module.
3. The digital twin platform based manufacturing factory management system according to claim 2, wherein the information management module comprises a personnel information management unit, a device information management unit, a product information management unit, a production data management unit, a vehicle management unit, a security management unit, a customer management unit, and a quality management unit;
the personnel information management unit is used for combining production dispatching, real-time production state and data statistics and personnel related data files to carry out association butt joint and reintegration on all personnel data to form a personnel management system based on digital twinning, and carrying out three-dimensional comprehensive management on production personnel, wherein the personnel management system comprises personnel attendance and configuration, personnel formula and production working efficiency;
the equipment information management unit is used for managing the equipment information in the factory workshop according to the storage related management system data and the real-time data of storage and logistics equipment;
the product information management unit is used for carrying out statistics management on the number of produced products, the number of defective products and the number of damaged products according to the production data acquired by the information acquisition module;
the production data management unit is used for updating and counting the material information of each operation link in real time, and counting the material service condition in real time by combining the production count;
the vehicle management unit is used for reading and integrally displaying a distribution plan through the integrated access of logistics distribution data, and monitoring logistics distribution conditions to update the vehicle service conditions in real time;
the security management unit is used for displaying the anti-theft early warning conditions of all positions in the factory workshop in real time, displaying in real time and recording history information when an alarm occurs;
the client management unit is used for recording visiting cooperation conditions of clients in real time through a data document system connected with a factory and recording identity information of the clients;
the quality management unit is used for counting the product quality condition of a factory workshop according to a production plan, production process statistics, production efficiency analysis and production execution conditions, carrying out production tracing on produced defective products, butting a digital twin system based on real-time production data with a coding management system, and tracing product batch, materials, process parameters, a production machine, production time, a production team and responsible person information by combining the twin data tracing with product coding and bar codes.
4. The digital twinning platform based manufacturing factory management system of claim 1, wherein the display module comprises a plurality of touch display screens distributed at monitoring locations of each manager, including a factory shop management room, a monitoring room, and a manager office, so that the manager views in real time a twinning virtual shop of the digital twinning management platform and a monitoring picture transmitted by the monitoring module.
5. The manufacturing factory management system based on the digital twin platform according to claim 1, further comprising a production analysis module, wherein the production analysis module is connected with the digital twin management platform, the production analysis module comprises a production element management unit, a production comparison unit and a production process analysis unit, the production element management unit is used for collecting, storing, processing, analyzing and applying data of static and dynamic properties, states, relations, capacities and the like of elements, the production comparison unit is used for comparing production conditions in a physical factory with production conditions in a twin virtual workshop, and the production process analysis unit is used for enabling fluctuation of product quality to occur through changes of factors in a production process and analyzing to obtain influencing factors.
6. The manufacturing factory management system based on the digital twin platform according to claim 5, further comprising an early warning module, wherein the early warning module is connected with the production analysis module, the early warning module comprises an early warning processing unit, a signal lamp unit and a buzzer, and the early warning module is used for monitoring the state of a production line through the production analysis module and sending early warning signals through the signal lamp unit and the buzzer when abnormality occurs; the signal lamp is installed three-color signal lamp and is green, yellow, red respectively for the state of monitoring production line, wherein, green is that the production line is normal, and yellow is that the production line has the abnormality, and red is that the production line is unusual and stop work, early warning processing unit is used for controlling when the production line overload bee calling organ with the signal lamp carries out suggestion production line overload early warning.
7. The digital twin platform based manufacturing factory management system according to claim 1, wherein the user terminal comprises a PC client, a Web client and a mobile terminal, and the PC client, the Web client and the mobile terminal are all connected to the information input module, and are used for a factory manager to send control instructions, including factory workshop work instruction advice, scheduling instructions and equipment control instructions, so as to drive a control entity workshop to work through the twin virtual workshop.
CN202211740447.3A 2022-12-30 2022-12-30 Manufacturing factory management system based on digital twin platform Pending CN116165980A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117140186A (en) * 2023-10-27 2023-12-01 山东沪金精工科技股份有限公司 Online monitoring system and method for machining workshop based on artificial intelligence

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CN117140186A (en) * 2023-10-27 2023-12-01 山东沪金精工科技股份有限公司 Online monitoring system and method for machining workshop based on artificial intelligence

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