CN111563604A - Intelligent inspection system for industrial equipment - Google Patents
Intelligent inspection system for industrial equipment Download PDFInfo
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- CN111563604A CN111563604A CN202010347607.2A CN202010347607A CN111563604A CN 111563604 A CN111563604 A CN 111563604A CN 202010347607 A CN202010347607 A CN 202010347607A CN 111563604 A CN111563604 A CN 111563604A
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- 238000007689 inspection Methods 0.000 title claims abstract description 54
- 238000007726 management method Methods 0.000 claims abstract description 77
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000013523 data management Methods 0.000 claims abstract description 17
- 238000009826 distribution Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 6
- 230000003449 preventive effect Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- G—PHYSICS
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
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- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
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- G06F16/2462—Approximate or statistical queries
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- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/25—Integrating or interfacing systems involving database management systems
- G06F16/252—Integrating or interfacing systems involving database management systems between a Database Management System and a front-end application
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- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C1/00—Registering, indicating or recording the time of events or elapsed time, e.g. time-recorders for work people
- G07C1/20—Checking timed patrols, e.g. of watchman
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The invention discloses an intelligent inspection system for industrial equipment, which comprises a server, a personnel management system, a tool management system, a material management system, an action management system and an equipment management system, wherein a handheld terminal is used for inputting information for detecting inspection personnel, inspection tools, inspection actions, materials and equipment into the server and forming a database; the personnel management system is used for configuring the authority of the staff and storing the data information of the staff into a database in the server; the tool management system is used for carrying out information statistics and distribution on tools used by the employees and storing the data information of the statistics and the distribution to the database through the server; the material management system is used for carrying out statistical management on the inventory information of the materials and storing the inventory information of the materials into the database through the server; the action management system is used for transmitting the operation data of the staff to the handheld terminal; the equipment management system is used for equipment information statistics and storing the information to the database through the server; the intelligent online inspection system has the advantages that preventive maintenance can be really achieved through the cooperation of the server, the handheld terminal and the data management system, the trouble is prevented in the bud, and intelligent online inspection is achieved.
Description
Technical Field
The invention relates to an intelligent inspection system for industrial equipment.
Background
With the rapid development of industrial economy in China, enterprises for manufacturing and producing the products are continuously increased, production tasks are continuously increased, and enterprise equipment and facilities face huge production pressure. It is becoming vital to keep track of the operating conditions of the equipment, reducing maintenance and downtime of the equipment. Particularly, in some working conditions needing inspection in different grades, such as daily use inspection of equipment, the grades of inspection personnel needed by the valve under different working condition environments are different, so that further expansion of faults and dangerous situations are prevented.
In the current market, the digital industrial inspection system is widely applied by the characteristics of process tracking and result query. However, the existing industrial inspection system can only periodically distribute inspection tasks according to the periodic time set by personal experience of an administrator to perform periodic process and result data acquisition, and belongs to passive acquisition without pertinence. The system can not automatically make targeted preventive initiative attack according to different industrial environments, equipment performance data and historical inspection records of each equipment, and really adapts to various inspection scenes and equipment in an intelligent manner. The intelligent inspection system for the industrial equipment normalizes and processes the inspection process of the industrial equipment or facilities by an intelligent means, so that the inspection action is standard, and the inspection process is planned. The purpose of preventing the machine equipment from being affected in the bud is achieved by carrying out preventive routing inspection and protection on the machine equipment and finding out the fault reason and the equipment operation abnormity.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the intelligent inspection system of the industrial equipment can reduce labor cost, is convenient to inspect and has high automation degree.
The technical scheme adopted by the invention for solving the technical problems is as follows: an intelligent inspection system for industrial equipment comprises a server, a handheld terminal and a data management system, wherein the data management system comprises a personnel management system, a tool management system, a material management system, an action management system, a safety protection management system, an area management system and an equipment management system; the personnel management system is used for configuring the authority of the staff and storing the data information of the staff into a database in the server; the tool management system is used for carrying out information statistics and distribution on tools used by employees and storing data information obtained by statistics and distribution to the database through the server; the material management system is used for carrying out statistical management on inventory information of materials and storing the inventory information of the materials to the database through the server; the action management system is used for transmitting the operation data of the staff to the handheld terminal; the safety protection management system is used for counting protection articles of the distributed staff and storing the counted data into a database through a server; the area management system is used for monitoring the working range of the handheld terminal and transmitting the address information of the handheld terminal to the server; the equipment management system is used for equipment information statistics and storing the information to a database through a server.
Preferably, the intelligent inspection system for the industrial equipment further comprises virtual reality equipment, and the virtual reality equipment is connected with the server and used for staff operation demonstration.
Preferably, the handheld device inputs personnel information, tool specification parameter information, material parameter information, action information, protective equipment information, area range information and equipment information into the server through the input module.
Preferably, the input module is a key or a touch screen.
Preferably, the intelligent inspection system for the industrial equipment further comprises a positioning module, wherein the positioning module is connected with the server and transmits the address information to the database through the server.
Preferably, the server is further connected with a wireless transmission module, a matched wireless transmission module is arranged in the inspection tool, and the inspection tool performs data transmission with the server through the wireless transmission module.
Preferably, the data management system further comprises a message system, and the message system is used for displaying the reminding information.
Preferably, the data management system further comprises an intelligent data platform, and the intelligent data platform performs statistical processing on data in the database.
Compared with the prior art, the method has the advantages that the data input by the handheld terminal are processed by the server to form the database, and the pictures uploaded by the inspection tool during later-period maintenance are analyzed and compared by the database and fed back in real time; the personnel information can be classified in a grading way through the arranged personnel management system, so that personnel management is facilitated, and personnel grades corresponding to different faults can be distributed. The equipment information specification can be counted by an equipment management system to form a database for unified management; the material management system can carry out uniform distribution management on subsequent parts of equipment maintenance so as to finish intelligent industrial online inspection. The server, the handheld terminal and the data management system are matched to really realize preventive maintenance and prevention in the bud. The system can accurately find possible equipment operation risks or adverse trends in advance, and automatically dispatch work orders to relevant personnel to take measures in time through the system, so that huge economic losses caused by equipment failure are reduced. In addition, the resource waste caused by untimely and excessive inspection caused by manually setting the inspection period of the conventional inspection system can be avoided.
Drawings
FIG. 1 is a block diagram of the flow structure of the present invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
An intelligent inspection system for industrial equipment comprises a server, a handheld terminal and a data management system, wherein the data management system comprises a personnel management system, a tool management system, a material management system, an action management system, a safety protection management system, a region management system and an equipment management system; the personnel management system is used for configuring the authority of the staff and storing the data information of the staff into a database in the server; the tool management system is used for carrying out information statistics and distribution on tools used by the employees and storing the data information of the statistics and the distribution to the database through the server; the material management system is used for carrying out statistical management on the inventory information of the materials and storing the inventory information of the materials into the database through the server; the action management system is used for transmitting the operation data of the staff to the handheld terminal; the safety protection management system is used for counting protection articles of the assigned employees and storing the counted data into the database through the server; the area management system is used for monitoring the working range of the handheld terminal and transmitting the address information of the handheld terminal to the server; and the equipment management system is used for equipment information statistics and storing the information to the database through the server. The server is also connected with a wireless transmission module, a wireless transmission module matched with the server is arranged in the inspection tool, and the inspection tool performs data transmission with the server through the wireless transmission module.
The data management system further comprises virtual reality equipment, and the virtual reality equipment is connected with the server and used for staff operation demonstration. The area management system also comprises a positioning module, wherein the positioning module is connected with the server and transmits the address information to the database through the server.
The handheld device inputs personnel information, tool specification parameter information, material parameter information, action information, protective equipment information, area range information and equipment information into the server through an input module, namely a key or a touch screen.
The data management system also comprises a message system, and the message system is used for displaying the reminding information; the data management system also comprises an intelligent data platform, and the intelligent data platform carries out statistical processing on the data in the database.
The working principle of the invention is as follows: the server is used for realizing the connection among the personnel management system, the tool management system, the material management system, the action management system, the safety protection management system, the area management system, the equipment management system and the handheld terminal. Firstly, the case or the touch screen of the handheld terminal is used for inputting personnel information, personnel levels, equipment information, tool specification parameter information, material parameter information, action information, protective equipment information, area range information and equipment information, and a database is formed in the server. The order management system in the data management system issues a designated work order, the work order information is transmitted to the handheld terminal through the wireless transmission module and displayed to an operator, and meanwhile, the personnel management system distributes the operator according to the operating environment and the operating action on the work order, so that the level of the operator is ensured to reach the standard to meet the requirement, and the equipment is ensured to be maintained reliably; and a safety protection management system in the data management system, namely a protection equipment management system, distributes protection equipment required by the working condition environment according to the requirement of a work order, thereby ensuring the personal safety of an operator during operation. And the operator goes to the appointed area for equipment maintenance according to the work order information, and meanwhile, the positioning device of the area management system positions the operator and determines the position accurately. When the operator arrives at the correct position, the handheld terminal shoots the scene, the picture information is transmitted to the server through the wireless transmission module, and the fault position and the content are judged through preliminary comparison with data in the database. After the fault is determined, the action management system limits the action which can be executed by the operator, so that the action of the operator is ensured to be only within the execution range, and meanwhile, the tool management system distributes the inspection tools, so that the inspection tools matched with the specified action are determined. The inspection tool bag transmits the detection values, the images and the videos to the cloud database in real time through the 4G communication module, an intelligent big data platform at a background of the database can perform statistical analysis on real-time quantitative measurement data and perform image recognition and judgment on non-quantitative real-time pictures, and the judgment results are fed back to inspection personnel. When the problem which cannot be solved or the equipment which is questioned exists, the background expert can conduct action guidance through the augmented reality technology to finish accurate judgment of equipment faults; and the technical problem to be solved and the scheme for solving the equipment problem are subjected to data arrangement and are stored in a database through a server to form an intelligent big data platform, and an operator can judge the performance index of the equipment through the intelligent big data platform, so that the intelligent industrial online inspection of the enterprise equipment is realized.
The above-mentioned embodiments are only preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (8)
1. An intelligent inspection system for industrial equipment comprises a server, a handheld terminal and a data management system, and is characterized in that the data management system comprises a personnel management system, a tool management system, a material management system, an action management system, a safety protection management system, an area management system and an equipment management system, and the handheld terminal is used for inputting information for detecting inspection personnel, inspection tools, inspection actions, materials and equipment into the server and forming a database; the personnel management system is used for configuring the authority of the staff and storing the data information of the staff into a database in the server; the tool management system is used for carrying out information statistics and distribution on tools used by employees and storing data information obtained by statistics and distribution to the database through the server; the material management system is used for carrying out statistical management on inventory information of materials and storing the inventory information of the materials to the database through the server; the action management system is used for transmitting the operation data of the staff to the handheld terminal; the safety protection management system is used for counting protection articles of the distributed staff and storing the counted data into a database through a server; the area management system is used for monitoring the working range of the handheld terminal and transmitting the address information of the handheld terminal to the server; the equipment management system is used for equipment information statistics and storing the information to a database through a server.
2. The intelligent inspection system according to claim 1, further comprising a virtual reality device, wherein the virtual reality device is connected to the server for employee operation demonstration.
3. The intelligent inspection system according to claim 1, wherein the handheld device inputs personnel information, tool specification parameter information, material parameter information, action information, protective equipment information, area range information and equipment information into the server through the input module.
4. The intelligent inspection system according to claim 3, wherein the input module is a key or a touch screen.
5. The intelligent inspection system according to claim 1, further comprising a location module, wherein the location module is coupled to the server and transmits the address information to the database via the server.
6. The intelligent inspection system according to claim 1, wherein the server is further connected with a wireless transmission module, a matched wireless transmission module is arranged in the inspection tool, and the inspection tool performs data transmission with the server through the wireless transmission module.
7. The intelligent inspection system according to claim 1, wherein the data management system further includes a message system for displaying a reminder message.
8. The intelligent inspection system according to claim 1, wherein the data management system further includes an intelligent data platform, the intelligent data platform statistically processing data in the database.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010347607.2A CN111563604A (en) | 2020-04-16 | 2020-04-16 | Intelligent inspection system for industrial equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010347607.2A CN111563604A (en) | 2020-04-16 | 2020-04-16 | Intelligent inspection system for industrial equipment |
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| CN111563604A true CN111563604A (en) | 2020-08-21 |
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| CN202010347607.2A Pending CN111563604A (en) | 2020-04-16 | 2020-04-16 | Intelligent inspection system for industrial equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111508096A (en) * | 2020-04-16 | 2020-08-07 | 宁波易周科技有限公司 | Intelligent industrial online patrol system |
| CN112530045A (en) * | 2020-11-26 | 2021-03-19 | 重庆电子工程职业学院 | Intelligent inspection system of factory |
| CN114031290A (en) * | 2021-11-04 | 2022-02-11 | 马鞍山新地优特威光纤光缆有限公司 | Equipment management system for optical fiber production |
-
2020
- 2020-04-16 CN CN202010347607.2A patent/CN111563604A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111508096A (en) * | 2020-04-16 | 2020-08-07 | 宁波易周科技有限公司 | Intelligent industrial online patrol system |
| CN112530045A (en) * | 2020-11-26 | 2021-03-19 | 重庆电子工程职业学院 | Intelligent inspection system of factory |
| CN114031290A (en) * | 2021-11-04 | 2022-02-11 | 马鞍山新地优特威光纤光缆有限公司 | Equipment management system for optical fiber production |
| CN114031290B (en) * | 2021-11-04 | 2022-10-04 | 马鞍山新地优特威光纤光缆有限公司 | Equipment management system for optical fiber production |
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Application publication date: 20200821 |