CN112530045A - Intelligent inspection system of factory - Google Patents
Intelligent inspection system of factory Download PDFInfo
- Publication number
- CN112530045A CN112530045A CN202011347799.3A CN202011347799A CN112530045A CN 112530045 A CN112530045 A CN 112530045A CN 202011347799 A CN202011347799 A CN 202011347799A CN 112530045 A CN112530045 A CN 112530045A
- Authority
- CN
- China
- Prior art keywords
- inspection
- area
- personnel
- patrol
- equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007689 inspection Methods 0.000 title claims abstract description 203
- 238000012216 screening Methods 0.000 claims abstract description 7
- 230000002159 abnormal effect Effects 0.000 claims description 83
- 238000000034 method Methods 0.000 claims description 4
- 238000013075 data extraction Methods 0.000 description 4
- 238000013507 mapping Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 2
- 238000012163 sequencing technique Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C1/00—Registering, indicating or recording the time of events or elapsed time, e.g. time-recorders for work people
- G07C1/20—Checking timed patrols, e.g. of watchman
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Telephonic Communication Services (AREA)
Abstract
The invention relates to the technical field of inspection, in particular to an intelligent inspection system of a factory, which comprises a user terminal, an equipment terminal and a server, wherein the user terminal is used for acquiring inspection coordinates of an inspector in real time and uploading the inspection coordinates; the server is also used for receiving the polling coordinates, judging according to the polling coordinates and the preset terminal coordinates of the equipment terminal, screening working condition data and preset standard data corresponding to equipment codes according to the terminal coordinates when the distance from the polling coordinates to the terminal coordinates is smaller than a preset distance threshold value, and sending the working condition data and the standard data to the user terminal; the user terminal is also used for receiving the working condition data and the standard data and synchronously displaying the working condition data and the standard data. This scheme of adoption can solve among the prior art and patrol and examine personnel and can't acquire operating mode data voluntarily when patrolling and examining to and the technical problem that whether can't accurate judgement operating mode data is in normal scope.
Description
Technical Field
The invention relates to the technical field of inspection, in particular to an intelligent inspection system of a factory.
Background
The tradition is patrolled and examined and is patrolled and examined the personnel in the mill, looks over whether the operating mode data of equipment in the mill is in normal range, records and reports to unusual data, but equipment structure is complicated in the mill, and the display device of part operating mode data is located the height that patrolling and examining personnel are difficult to look over, consequently leads to patrolling and examining personnel comparatively difficult to the acquireing of operating mode data. For reducing the work degree of difficulty of patrolling and examining personnel, carry out intelligent management to operating mode data in prior art, the operating mode data is directly uploaded to the server. The inspection personnel carry the user terminal when patrolling and examining, when patrolling and examining arbitrary equipment, transfer the operating mode data that corresponds equipment through the user terminal and look over, accomplish the equipment in the mill from this and patrol and examine.
However, when the working condition data is called, the corresponding equipment needs to be called, and the equipment in a factory is more, so that the corresponding equipment cannot be found quickly, and the quick calling of the working condition data is realized. When patrolling and examining personnel, except obtaining operating mode data, still need judge whether operating mode data is in normal scope, and the equipment in the mill is more, and equipment is various, and the normal scope of equipment can appear changing in different periods, and the normal scope that patrolling and examining personnel can't be quick found corresponding equipment operating mode data influences and patrols and examines efficiency.
Disclosure of Invention
The invention aims to provide an intelligent inspection system of a factory, and aims to solve the technical problems that in the prior art, an inspector cannot automatically acquire working condition data during inspection, and cannot accurately judge whether the working condition data are in a normal range.
The present invention provides the following basic scheme:
an intelligent inspection system of a factory comprises a user terminal, an equipment terminal and a server, wherein the equipment terminal is provided with a unique equipment code and is used for acquiring working condition data in real time and uploading the equipment code and the working condition data; the server is used for receiving the equipment codes and the working condition data and storing the working condition data according to the equipment codes;
the user terminal is used for acquiring the polling coordinates of polling personnel in real time and uploading the polling coordinates; the server is also used for receiving the polling coordinates, judging according to the polling coordinates and the preset terminal coordinates of the equipment terminal, screening working condition data and preset standard data corresponding to equipment codes according to the terminal coordinates when the distance from the polling coordinates to the terminal coordinates is smaller than a preset distance threshold value, and sending the working condition data and the standard data to the user terminal; the user terminal is also used for receiving the working condition data and the standard data and synchronously displaying the working condition data and the standard data.
The beneficial effects of the basic scheme are as follows: the equipment terminal is used by each equipment in the factory, each equipment has an equipment terminal, and the equipment code is the unique identification of the equipment terminal. The acquisition and uploading of the working condition data are realized through the equipment terminal, the server stores the working condition data uploaded by the equipment terminal, and the equipment codes are used as equipment identifiers to store the working condition data during storage, so that the subsequent calling of the working condition data of the corresponding equipment is facilitated.
The user terminal is arranged for the patrol personnel to use, the patrol coordinates of the patrol personnel are collected in real time through the user terminal, the current position of the patrol personnel is obtained, when the patrol personnel reaches the position near any equipment, the distance from the patrol coordinates to the terminal coordinates of the equipment is smaller than a preset distance threshold value, and the server sends the working condition data and the standard data of the equipment to the user terminal. When the inspection personnel inspect the equipment, the server automatically sends the working condition data, the inspection personnel are not needed to call, and the working condition data are quickly acquired.
The standard data is the normal range of the equipment under the current condition, the user terminal synchronously displays the working condition data and the standard data, and inspection personnel can conveniently and synchronously check the working condition data and the standard data, so that whether the working condition data are in the normal range or not is accurately judged, and the inspection accuracy and the inspection efficiency are effectively improved.
Furthermore, the server is preset with patrol and examine regional information and patrol and examine personnel's information, and patrol and examine regional information including a plurality of regions of patrolling and examining of dividing in the mill to and patrol and examine the security level that the region corresponds, patrol and examine personnel's information including personnel's of patrolling and examining personnel's sign and technical grade, the server still is used for according to patrolling and examining regional information and patrol and examine personnel's information generation and patrol and examine the scheme.
Has the advantages that: because the area in the mill is great, set up one and patrol and examine personnel and patrol and examine and need spend longer time of patrolling and examining, appear easily and patrol and examine untimely condition, consequently divide a plurality of regions of patrolling and examining in the mill, distribute a plurality of personnel of patrolling and examining and patrol and examine simultaneously. The safety degree or the patrol inspection strength of the patrol inspection area are reflected through the safety level, for example, a high level is set for dangerous equipment in a factory, and the patrol inspection strength is increased for the high-level patrol inspection area, for example, secondary patrol inspection is performed. And issuing a polling task through a polling scheme, so that polling personnel can conveniently poll.
Further, the user terminal is also used for acquiring the equipment code of the corresponding equipment as an abnormal code and an abnormal signal when the inspection personnel think that the working condition data is abnormal, and sending the abnormal code and the abnormal signal to the server; the server is also used for receiving the abnormal code and the abnormal signal and recording the abnormal code.
Has the advantages that: when the working condition data of any equipment is abnormal, the inspection personnel uploads the abnormal signal to feed back the equipment abnormality, and uploads the equipment code of the abnormal equipment, and the server records the abnormal condition, so that the follow-up statistics and analysis are performed on the abnormal condition of the equipment.
Furthermore, the server is preset with a statistical period and is further used for counting the abnormal codes according to the statistical period to generate the abnormal times of the equipment of each equipment.
Has the advantages that: and counting the abnormal conditions of the equipment regularly, thereby acquiring the abnormal frequency of each equipment and assisting the factory in managing the equipment. For example, when the number of times of abnormality of the equipment is too high, which represents a situation that the equipment may have aged parts, the factory may replace the parts of the equipment or replace the equipment.
Further, the safety level comprises a fixed level and an adjustable level, the adjustable level comprises a first-level area and a second-level area, the server is further used for counting the area abnormal times of the inspection area corresponding to each adjustable level according to the equipment abnormal times, judging according to the area abnormal times and a preset abnormal threshold value, when the area abnormal times of the second-level area are larger than the abnormal threshold value, the safety level corresponding to the inspection area is adjusted, when the area abnormal times of the first-level area are smaller than the abnormal threshold value, the safety level corresponding to the inspection area is adjusted, and the inspection scheme is updated according to the adjusted safety level.
Has the advantages that: the fixed level is a level set according to the degree of risk of the equipment, and the safety level of the area is set based on the degree of risk of the equipment, so that the safety level cannot be dynamically adjusted. The adjustable grade is a grade set according to the abnormal frequency of the equipment, and the safety grade of the area is set based on the abnormal times of the equipment in the statistical period, so that the safety grade of the area is dynamically adjusted according to the abnormal conditions in the statistical period. The first-level area is an area needing important attention, namely an area needing secondary inspection, and the second-level area is a common area, namely an area needing only primary inspection.
And when the area abnormal times of the secondary area are larger than the abnormal threshold, the abnormal times of equipment in the routing inspection area are increased, and the safety level of the equipment is adjusted. And when the area abnormal frequency of the primary area is less than the abnormal threshold value, the abnormal frequency of equipment in the routing inspection area is reduced, and the safety level of the equipment is adjusted. The inspection scheme is related to the safety level of the inspection area, and when the safety level changes, the inspection scheme is updated, so that the inspection scheme is more suitable for the set operation condition of the current factory.
Further, the server comprises a grade adjusting module, wherein the grade adjusting module is used for adjusting the safety grade of the corresponding routing inspection area to be a primary area when the area abnormity frequency of the secondary area is greater than an abnormity threshold value; and when the area abnormity frequency of the first-level area is less than the abnormity threshold value, adjusting the safety level of the corresponding inspection area to be a second-level area.
Has the advantages that: and the level adjustment module is arranged to dynamically adjust the security level of the inspection area, and when the area abnormal times of the equipment in the secondary area are increased to be higher than an abnormal threshold value, the security level of the inspection area is adjusted to be the primary area. And when the area abnormal frequency of the equipment in the primary area is reduced to be lower than an abnormal threshold value, adjusting the safety level of the inspection area into a secondary area. By dynamically adjusting the safety level, the important inspection of the area with higher abnormal times of the equipment is realized, and the normal operation and safety of a factory are ensured.
Furthermore, the user terminal is also used for counting the polling time of polling personnel, sending the polling time to the server, and the server is also used for receiving the polling time and storing the polling time according to the personnel identification.
Has the advantages that: the inspection time is the time for the inspection personnel to complete one inspection task, and the workload and the inspection efficiency in the inspection personnel are analyzed according to the inspection time, so that the capability evaluation of the inspection personnel is realized.
Further, the inspection scheme comprises a primary inspection plan for inspecting all inspection areas and a secondary inspection plan for secondarily inspecting the primary area; the server is further used for counting a first adjustment quantity of the security level adjusted to the first-level region and a second adjustment quantity of the security level adjusted to the second-level region when the security level of the inspection region is adjusted, and updating the secondary inspection plan according to the first adjustment quantity, the second adjustment quantity, the inspection time and the information of the inspection personnel.
Has the advantages that: the primary routing inspection plan is a routing inspection personnel scheduling plan for routing inspection of all routing inspection areas, and the secondary routing inspection plan is a routing inspection personnel safety plan for routing inspection of the primary area. When the safety level of the inspection area is adjusted, the representative first-level area changes, and at the moment, the secondary inspection plan is updated, so that the secondary inspection of the changed second-level area is ensured.
Further, the server comprises a scheme updating module, wherein the scheme updating module is used for calculating the quantity difference value between the first adjustment quantity and the second adjustment quantity when the first adjustment quantity is larger than the second adjustment quantity, calculating the routing inspection efficiency of each routing inspection personnel in the secondary routing inspection plan according to the routing inspection time, acquiring the routing inspection personnel with high routing inspection efficiency according to the quantity difference value, acquiring the routing inspection personnel of the routing inspection area corresponding to the second adjustment quantity, and updating the acquired routing inspection personnel into the routing inspection personnel of the secondary routing inspection plan of the routing inspection area corresponding to the first adjustment quantity;
when the first adjustment quantity is equal to the second adjustment quantity, the inspection personnel of the inspection area corresponding to the second adjustment quantity are obtained, and the obtained inspection personnel are updated to the inspection personnel of the secondary inspection plan of the inspection area corresponding to the first adjustment quantity;
when the first adjustment quantity is smaller than the second adjustment quantity, the quantity difference value of the first adjustment quantity and the second adjustment quantity is calculated, the patrol efficiency of patrol personnel in the patrol area corresponding to the second adjustment quantity is calculated according to the patrol time, the patrol personnel with high patrol efficiency are obtained according to the quantity difference value, and the obtained patrol personnel are updated to the patrol personnel of the secondary patrol plan of the patrol area corresponding to the first adjustment quantity.
Has the advantages that: the setting of scheme update module realizes patrolling and examining the plan to the secondary and updates, is greater than second adjustment quantity when first adjustment quantity, represents the regional quantity increase of one-level, and the regional quantity of second grade reduces, need increase the secondary and patrol and examine personnel's the task of patrolling and examining in the plan this moment, and the screening originally carries out the personnel of patrolling and examining of secondary to the second grade region, and the higher personnel of patrolling and examining of efficiency are selected to the plan from the second grade simultaneously patrolling and examining, and the personnel of patrolling and examining who selects with two kinds of circumstances carries out the personnel. When the first adjustment quantity is equal to the second adjustment quantity, the quantity of the first-level region and the second-level region is unchanged, and the original patrol personnel for performing secondary patrol on the second-level region is directly used as the patrol personnel for performing secondary patrol on the first-level region. When first adjustment quantity is less than second adjustment quantity, the quantity that represents the primary region reduces, and the quantity in secondary region increases, need reduce the secondary at this moment and patrol and examine the personnel of patrolling and examining in the plan, and the screening is originally to carry out the personnel of patrolling and examining of secondary region, and the personnel of patrolling and examining of the higher personnel of patrolling and examining of efficiency of screening from it is as the personnel of patrolling. Therefore, the secondary inspection of the primary area is ensured, and the inspection effect and the inspection efficiency of a factory are ensured.
Drawings
FIG. 1 is a logic block diagram of an embodiment of an intelligent inspection system for a plant according to the present invention.
Detailed Description
The following is further detailed by way of specific embodiments:
examples
An intelligent inspection system of a factory is shown in figure 1 and comprises a user terminal, an equipment terminal and a server, wherein the server comprises a database, a coordinate judgment module, a data extraction module, a scheme generation module, an exception recording module, a period counting module, an area counting module, a grade adjustment module and a scheme updating module. The database stores the terminal coordinates of the equipment terminal, a mapping table of the coordinates and codes, and standard data under normal working conditions when each equipment runs. Since the device in the factory does not usually move, the location of the device can be known by the terminal coordinates. And the mapping table of the coordinates and the codes is used for associating the coordinates and the codes so as to know the position of the corresponding equipment.
The equipment terminal is provided with a unique equipment code and is used for collecting the working condition data in real time and uploading the equipment code and the working condition data; the database is used for receiving the equipment codes and the working condition data and storing the working condition data according to the equipment codes. And the equipment codes are used as the equipment identifiers for storage, so that the working condition data of the corresponding equipment can be conveniently called subsequently.
The user terminal is used for collecting the polling coordinates of the polling personnel in real time and uploading the polling coordinates. The coordinate judgment module is used for receiving the patrol coordinates, judging according to the patrol coordinates and preset terminal coordinates of the equipment terminal, and marking the terminal coordinates and generating a data extraction signal when the distance from the patrol coordinates to the terminal coordinates is smaller than the preset distance threshold;
the data extraction module is used for calling a mapping table of coordinates and codes from the database when the coordinate judgment module generates a data extraction signal, screening corresponding equipment codes from the mapping table of the coordinates and the codes according to the terminal coordinates, calling working condition data and standard data from the database according to the equipment codes, and sending the working condition data and the standard data to the user terminal. The user terminal is also used for receiving the working condition data and the standard data and synchronously displaying the working condition data and the standard data.
Because the area in the mill is great, set up one and patrol and examine personnel and patrol and examine and need spend longer time of patrolling and examining, appear easily and patrol and examine untimely condition, consequently divide a plurality of regions of patrolling and examining in the mill, distribute a plurality of personnel of patrolling and examining and patrol and examine simultaneously. The database is also preset with patrol and examine regional information and patrol and examine personnel's information, and patrol and examine regional information and include a plurality of regions of patrolling and examining of dividing in the mill to and patrol and examine regional security level that corresponds, the security level includes fixed level and adjustable grade, fixed level is the level of setting for according to equipment danger degree, and the security level in this region is based on the danger degree of equipment and is set for, therefore its security level can not carry out dynamic adjustment. The adjustable grade is a grade set according to the abnormal frequency of the equipment, and the safety grade of the area is set based on the abnormal times of the equipment in the statistical period, so that the safety grade of the area is dynamically adjusted according to the abnormal conditions in the statistical period. The adjustable grade comprises a first-grade area and a second-grade area, the first-grade area is an area needing important attention, namely an area needing secondary inspection, the fixed grade is the first-grade area, and the second-grade area is a common area and namely an area needing primary inspection. The personnel information of patrolling and examining includes personnel's of patrolling and examining personnel's personnel sign and technical grade, and the personnel sign is used for the characterization to patrol and examine personnel, and technical grade is used for reflecting the technique and the ability of patrolling and examining personnel, and technical grade includes one-level personnel and second grade personnel, and one-level personnel's technical grade is higher than second grade personnel, and corresponding one-level personnel possess the qualification of carrying out the secondary and patrolling and examining, in other embodiments, also can set up only one-level personnel and just can patrol.
The scheme generation module is used for generating a routing inspection scheme according to the routing inspection region information and the routing inspection personnel information, and the routing inspection scheme comprises a primary routing inspection plan for routing inspection of all routing inspection regions and a secondary routing inspection plan for performing secondary routing inspection of a primary region. Specifically, when the routing inspection scheme is generated for the first time, first-level personnel are distributed to the first-level regions, second-level personnel are distributed to the second-level regions, when the number of the first-level regions is larger than that of the first-level personnel, the first-level personnel are distributed to the first-level regions in a routing inspection mode, and the second-level personnel are distributed in a routing inspection mode. When the number of the first-level areas is larger than that of the first-level personnel, the first-level areas of the difference part are used for the inspection of the second-level personnel; the secondary inspection plan is that the primary region is a primary personnel secondary inspection, and the secondary region does not need secondary inspection.
And the user terminal is also used for acquiring the equipment code of the corresponding equipment as the abnormal code and the abnormal signal and sending the abnormal code and the abnormal signal to the server when the inspection personnel thinks that the working condition data is abnormal, namely the working condition data is not accordant with the standard data.
And the exception recording module is used for receiving the exception code and the exception signal and recording the exception code and the exception time when the exception signal is received. The abnormal time is the time when the abnormal recording module receives the abnormal signal, and in other embodiments, the abnormal time is the time when the inspection personnel uploaded by the user terminal finds the abnormal signal.
The user terminal is also used for acquiring the personnel identification of the patrol personnel, acquiring a patrol starting signal when the patrol personnel starts to patrol, acquiring a patrol ending signal when the patrol personnel finishes patrolling, counting the time from the patrol starting signal to the statistic ending signal as the patrol time of the patrol personnel, and sending the patrol time and the personnel identification to the server. The database is also used for receiving the polling time and the personnel identification and storing the polling time according to the personnel identification. The patrol inspection time is stored by the personnel identification, so that the patrol inspection time of the corresponding patrol inspection personnel can be conveniently and subsequently called, and the patrol inspection efficiency of the patrol inspection personnel is judged.
The period counting module is preset with a counting period, the counting period is used for periodically analyzing the abnormal condition of the equipment, in the embodiment, the value of the counting period is seven days, and in other embodiments, the counting period is a natural month. And the period counting module calls the abnormal codes with the abnormal time within the counting period according to the counting period, and counts the abnormal codes to generate the equipment abnormal times of each equipment.
The area counting module is used for counting the area abnormal times of the routing inspection area corresponding to each adjustable grade according to the equipment abnormal times. An abnormal threshold value is preset in the level adjusting module and used for judging whether the frequency of abnormal conditions of the routing inspection area is increased or decreased or not, so that whether the safety level of the routing inspection area is adjusted or not is judged. The level adjusting module is used for judging according to the area abnormal times and the abnormal threshold, and when the area abnormal times of the secondary area is greater than the abnormal threshold, adjusting the safety level of the corresponding routing inspection area, and specifically adjusting the safety level of the corresponding routing inspection area to be the primary area; and when the area abnormity frequency of the primary area is less than the abnormity threshold value, adjusting the safety level of the corresponding inspection area, and specifically adjusting the safety level of the corresponding inspection area to be the secondary area. The level adjustment module is also used for generating a scheme updating signal when the safety level of any routing inspection area is adjusted.
The scheme updating module is used for counting a first adjusting quantity of the first-level region adjusted by the security level and a second adjusting quantity of the second-level region adjusted by the security level when the scheme updating signal is generated by the level adjusting module, and updating the secondary inspection plan according to the first adjusting quantity, the second adjusting quantity, the inspection time and the information of the inspection personnel. Specifically, when the first adjustment quantity is larger than the second adjustment quantity, the quantity difference between the first adjustment quantity and the second adjustment quantity is calculated, the routing inspection efficiency of each routing inspection person in the secondary routing inspection plan is calculated according to the routing inspection time, the routing inspection persons are sequenced according to the routing inspection efficiency, the shorter the routing inspection time is, the higher the routing inspection efficiency is, the higher the sequencing is, the routing inspection persons with high routing inspection efficiency are obtained according to the quantity difference, namely, the routing inspection persons with the corresponding quantity in the front of the sequencing are obtained according to the quantity difference, the routing inspection persons corresponding to the second adjustment quantity are obtained, and the routing inspection persons corresponding to the routing inspection persons obtained according to the quantity difference and the routing inspection persons corresponding to the second adjustment quantity are updated to the routing inspection persons of the secondary routing inspection plan corresponding to the first.
When the first adjustment quantity is equal to the second adjustment quantity, the patrol personnel of the patrol area corresponding to the second adjustment quantity are obtained, and the obtained patrol personnel is updated to the patrol personnel of the secondary patrol plan of the patrol area corresponding to the first adjustment quantity.
When the first adjustment quantity is smaller than the second adjustment quantity, the quantity difference value of the first adjustment quantity and the second adjustment quantity is calculated, the patrol efficiency of patrol personnel in the patrol area corresponding to the second adjustment quantity is calculated according to the patrol time, the patrol personnel with high patrol efficiency are obtained according to the quantity difference value, and the obtained patrol personnel are updated to the patrol personnel of the secondary patrol plan of the patrol area corresponding to the first adjustment quantity.
Updating the inspection scheme according to the adjusted safety level, selecting inspection personnel with lowered safety level, high efficiency and strong capability as inspection personnel with raised safety level of the inspection area, ensuring secondary inspection of the primary area, and ensuring inspection effect and inspection efficiency of a factory.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (9)
1. An intelligent inspection system of a factory comprises a user terminal, an equipment terminal and a server, wherein the equipment terminal is provided with a unique equipment code and is used for acquiring working condition data in real time and uploading the equipment code and the working condition data; the server is used for receiving the equipment codes and the working condition data and storing the working condition data according to the equipment codes; the method is characterized in that:
the user terminal is used for acquiring the polling coordinates of polling personnel in real time and uploading the polling coordinates; the server is also used for receiving the polling coordinates, judging according to the polling coordinates and the preset terminal coordinates of the equipment terminal, screening working condition data and preset standard data corresponding to equipment codes according to the terminal coordinates when the distance from the polling coordinates to the terminal coordinates is smaller than a preset distance threshold value, and sending the working condition data and the standard data to the user terminal; the user terminal is also used for receiving the working condition data and the standard data and synchronously displaying the working condition data and the standard data.
2. The intelligent inspection system for factories according to claim 1, characterized in that: the server is preset with patrol inspection area information and patrol inspection personnel information, the patrol inspection area information comprises a plurality of patrol inspection areas divided in a factory and safety levels corresponding to the patrol inspection areas, the patrol inspection personnel information comprises personnel identification and technical levels of patrol inspection personnel, and the server is further used for generating a patrol inspection scheme according to the patrol inspection area information and the patrol inspection personnel information.
3. The intelligent inspection system for factories according to claim 2, characterized in that: the user terminal is also used for acquiring the equipment codes of the corresponding equipment as abnormal codes and abnormal signals when the inspection personnel think that the working condition data are abnormal, and sending the abnormal codes and the abnormal signals to the server; the server is also used for receiving the abnormal code and the abnormal signal and recording the abnormal code.
4. The intelligent inspection system for factories according to claim 3, characterized in that: the server is preset with a statistical period and is further used for counting the abnormal codes according to the statistical period to generate the abnormal times of the equipment of each equipment.
5. The intelligent inspection system for factories according to claim 4, characterized in that: the safety level comprises a fixed level and an adjustable level, the adjustable level comprises a first-level area and a second-level area, the server is further used for counting the area abnormal times of the inspection area corresponding to each adjustable level according to the equipment abnormal times, judging according to the area abnormal times and a preset abnormal threshold value, when the area abnormal times of the second-level area are larger than the abnormal threshold value, adjusting the safety level of the corresponding inspection area, when the area abnormal times of the first-level area are smaller than the abnormal threshold value, adjusting the safety level of the corresponding inspection area, and updating the inspection scheme according to the adjusted safety level.
6. The intelligent inspection system for factories according to claim 5, characterized in that: the server comprises a grade adjusting module, wherein the grade adjusting module is used for adjusting the safety grade of the corresponding routing inspection area to be the primary area when the area abnormity frequency of the secondary area is greater than an abnormity threshold value; and when the area abnormity frequency of the first-level area is less than the abnormity threshold value, adjusting the safety level of the corresponding inspection area to be a second-level area.
7. The intelligent inspection system for factories according to claim 6, characterized in that: the user terminal is also used for counting the polling time of polling personnel, sending the polling time to the server, and the server is also used for receiving the polling time and storing the polling time according to the personnel identification.
8. The intelligent inspection system for factories according to claim 7, characterized in that: the inspection scheme comprises a primary inspection plan for inspecting all inspection areas and a secondary inspection plan for performing secondary inspection on the primary area; the server is further used for counting a first adjustment quantity of the security level adjusted to the first-level region and a second adjustment quantity of the security level adjusted to the second-level region when the security level of the inspection region is adjusted, and updating the secondary inspection plan according to the first adjustment quantity, the second adjustment quantity, the inspection time and the information of the inspection personnel.
9. The intelligent inspection system for factories according to claim 8, characterized in that: the server comprises a scheme updating module, wherein the scheme updating module is used for calculating the quantity difference value between the first adjustment quantity and the second adjustment quantity when the first adjustment quantity is larger than the second adjustment quantity, calculating the routing inspection efficiency of each routing inspection personnel in the secondary routing inspection plan according to routing inspection time, acquiring the routing inspection personnel with high routing inspection efficiency according to the quantity difference value, acquiring the routing inspection personnel of the routing inspection area corresponding to the second adjustment quantity, and updating the acquired routing inspection personnel into the routing inspection personnel of the secondary routing inspection plan of the routing inspection area corresponding to the first adjustment quantity;
when the first adjustment quantity is equal to the second adjustment quantity, the inspection personnel of the inspection area corresponding to the second adjustment quantity are obtained, and the obtained inspection personnel are updated to the inspection personnel of the secondary inspection plan of the inspection area corresponding to the first adjustment quantity;
when the first adjustment quantity is smaller than the second adjustment quantity, the quantity difference value of the first adjustment quantity and the second adjustment quantity is calculated, the patrol efficiency of patrol personnel in the patrol area corresponding to the second adjustment quantity is calculated according to the patrol time, the patrol personnel with high patrol efficiency are obtained according to the quantity difference value, and the obtained patrol personnel are updated to the patrol personnel of the secondary patrol plan of the patrol area corresponding to the first adjustment quantity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011347799.3A CN112530045A (en) | 2020-11-26 | 2020-11-26 | Intelligent inspection system of factory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011347799.3A CN112530045A (en) | 2020-11-26 | 2020-11-26 | Intelligent inspection system of factory |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112530045A true CN112530045A (en) | 2021-03-19 |
Family
ID=74993738
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011347799.3A Pending CN112530045A (en) | 2020-11-26 | 2020-11-26 | Intelligent inspection system of factory |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112530045A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113112635A (en) * | 2021-04-12 | 2021-07-13 | 滁州博格韦尔电气有限公司 | Conventional inspection system for intelligent equipment |
| CN115147947A (en) * | 2022-06-29 | 2022-10-04 | 杭州海康威视数字技术股份有限公司 | Video inspection method and device, electronic equipment and computer program product |
| CN115202312A (en) * | 2022-09-16 | 2022-10-18 | 山东神驰化工集团有限公司 | Intelligent chemical industry safety production patrol and control system |
| CN115272890A (en) * | 2022-07-27 | 2022-11-01 | 杭州亚太建设监理咨询有限公司 | Hydraulic engineering data acquisition system and method |
| CN115277484A (en) * | 2022-06-02 | 2022-11-01 | 广州番禺电缆集团有限公司 | Intelligent cable capable of dynamically feeding back monitoring information |
| CN117575288A (en) * | 2024-01-15 | 2024-02-20 | 镇江矽佳测试技术有限公司 | Inspection control method and device for chip factory |
Citations (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100773021B1 (en) * | 2006-10-13 | 2007-11-02 | (주)에이스안테나 | Patrol system using radio frequency identification |
| CN104049268A (en) * | 2013-03-15 | 2014-09-17 | 费希尔-罗斯蒙特系统公司 | Method and apparatus for determining the position of a mobile control device in a process plant |
| CN104123759A (en) * | 2013-04-25 | 2014-10-29 | 巨路国际股份有限公司 | Plant inspection method and system |
| CN105184887A (en) * | 2015-09-07 | 2015-12-23 | 上海意静信息科技有限公司 | Inspection system and method for fire-fighting equipment |
| CN105809331A (en) * | 2016-02-26 | 2016-07-27 | 北京元心科技有限公司 | Method and server for generating and issuing inspection tasks |
| CN105809330A (en) * | 2016-02-26 | 2016-07-27 | 北京元心科技有限公司 | Early warning information generating and processing method of inspection system, and inspection system |
| CN106204784A (en) * | 2016-06-30 | 2016-12-07 | 北京海顿中科技术有限公司 | Safety guides intelligence and patrols point detection system |
| CN106384401A (en) * | 2016-09-27 | 2017-02-08 | 深圳市安全校园管理有限公司 | Safety inspection system |
| CN107749091A (en) * | 2017-09-30 | 2018-03-02 | 石家庄学院 | Power distribution patrol method and terminal device |
| CN107948917A (en) * | 2017-11-16 | 2018-04-20 | 京信通信系统（中国）有限公司 | Antenna system and its wireless communications method |
| CN207320949U (en) * | 2017-10-30 | 2018-05-04 | 南方电网科学研究院有限责任公司 | Substation equipment importance detection equipment |
| CN108345971A (en) * | 2017-01-23 | 2018-07-31 | 北京金山云网络技术有限公司 | A kind of information-pushing method and device |
| CN109389297A (en) * | 2018-09-25 | 2019-02-26 | 北京天元创新科技有限公司 | The automatic distributing method of work order and device based on telecommunication service |
| CN109450966A (en) * | 2018-09-17 | 2019-03-08 | 广州晟能电子科技有限公司 | Equipment localization method, device, computer equipment and storage medium |
| CN109584100A (en) * | 2018-11-20 | 2019-04-05 | 国网河南省电力公司信息通信公司 | A kind of electric inspection process method and system |
| CN109690570A (en) * | 2018-03-15 | 2019-04-26 | 深圳市中联创新自控系统有限公司 | A kind of computer lab management method and rotating ring system |
| CN109816056A (en) * | 2018-12-05 | 2019-05-28 | 平安科技（深圳）有限公司 | Computer room method for inspecting, device and storage medium based on planar bar code technology |
| CN110458453A (en) * | 2019-08-12 | 2019-11-15 | 上海速擎软件有限公司 | A kind of method and system of automatic assignment work order |
| CN110631640A (en) * | 2019-10-29 | 2019-12-31 | 云南师范大学 | Intelligent monitoring system and method for storage tobacco leaf mildew state based on Internet of things |
| CN110908370A (en) * | 2019-10-31 | 2020-03-24 | 华能国际电力股份有限公司海门电厂 | Unmanned inspection task planning method and system for thermal power plant |
| CN111105506A (en) * | 2019-12-19 | 2020-05-05 | 广州新科佳都科技有限公司 | Real-time monitoring method and device based on mixed reality |
| CN111311777A (en) * | 2020-02-14 | 2020-06-19 | 北京明略软件系统有限公司 | Dynamic inspection method, server, terminal, storage medium and equipment |
| CN111300453A (en) * | 2020-03-31 | 2020-06-19 | 中自机器人技术(安庆)有限公司 | Intelligent inspection robot for comprehensive pipe rack |
| CN210985743U (en) * | 2019-12-06 | 2020-07-10 | 国网浙江台州市路桥区供电有限公司 | Substation patrol system |
| CN111491269A (en) * | 2020-03-24 | 2020-08-04 | 绍兴凌科智能技术有限公司 | Production workshop data acquisition system and method based on Internet of things |
| CN111563604A (en) * | 2020-04-16 | 2020-08-21 | 深圳市恒泰联科智能科技有限公司 | Intelligent inspection system for industrial equipment |
-
2020
- 2020-11-26 CN CN202011347799.3A patent/CN112530045A/en active Pending
Patent Citations (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100773021B1 (en) * | 2006-10-13 | 2007-11-02 | (주)에이스안테나 | Patrol system using radio frequency identification |
| CN104049268A (en) * | 2013-03-15 | 2014-09-17 | 费希尔-罗斯蒙特系统公司 | Method and apparatus for determining the position of a mobile control device in a process plant |
| CN104123759A (en) * | 2013-04-25 | 2014-10-29 | 巨路国际股份有限公司 | Plant inspection method and system |
| CN105184887A (en) * | 2015-09-07 | 2015-12-23 | 上海意静信息科技有限公司 | Inspection system and method for fire-fighting equipment |
| CN105809331A (en) * | 2016-02-26 | 2016-07-27 | 北京元心科技有限公司 | Method and server for generating and issuing inspection tasks |
| CN105809330A (en) * | 2016-02-26 | 2016-07-27 | 北京元心科技有限公司 | Early warning information generating and processing method of inspection system, and inspection system |
| CN106204784A (en) * | 2016-06-30 | 2016-12-07 | 北京海顿中科技术有限公司 | Safety guides intelligence and patrols point detection system |
| CN106384401A (en) * | 2016-09-27 | 2017-02-08 | 深圳市安全校园管理有限公司 | Safety inspection system |
| CN108345971A (en) * | 2017-01-23 | 2018-07-31 | 北京金山云网络技术有限公司 | A kind of information-pushing method and device |
| CN107749091A (en) * | 2017-09-30 | 2018-03-02 | 石家庄学院 | Power distribution patrol method and terminal device |
| CN207320949U (en) * | 2017-10-30 | 2018-05-04 | 南方电网科学研究院有限责任公司 | Substation equipment importance detection equipment |
| CN107948917A (en) * | 2017-11-16 | 2018-04-20 | 京信通信系统（中国）有限公司 | Antenna system and its wireless communications method |
| CN109690570A (en) * | 2018-03-15 | 2019-04-26 | 深圳市中联创新自控系统有限公司 | A kind of computer lab management method and rotating ring system |
| CN109450966A (en) * | 2018-09-17 | 2019-03-08 | 广州晟能电子科技有限公司 | Equipment localization method, device, computer equipment and storage medium |
| CN109389297A (en) * | 2018-09-25 | 2019-02-26 | 北京天元创新科技有限公司 | The automatic distributing method of work order and device based on telecommunication service |
| CN109584100A (en) * | 2018-11-20 | 2019-04-05 | 国网河南省电力公司信息通信公司 | A kind of electric inspection process method and system |
| CN109816056A (en) * | 2018-12-05 | 2019-05-28 | 平安科技（深圳）有限公司 | Computer room method for inspecting, device and storage medium based on planar bar code technology |
| CN110458453A (en) * | 2019-08-12 | 2019-11-15 | 上海速擎软件有限公司 | A kind of method and system of automatic assignment work order |
| CN110631640A (en) * | 2019-10-29 | 2019-12-31 | 云南师范大学 | Intelligent monitoring system and method for storage tobacco leaf mildew state based on Internet of things |
| CN110908370A (en) * | 2019-10-31 | 2020-03-24 | 华能国际电力股份有限公司海门电厂 | Unmanned inspection task planning method and system for thermal power plant |
| CN210985743U (en) * | 2019-12-06 | 2020-07-10 | 国网浙江台州市路桥区供电有限公司 | Substation patrol system |
| CN111105506A (en) * | 2019-12-19 | 2020-05-05 | 广州新科佳都科技有限公司 | Real-time monitoring method and device based on mixed reality |
| CN111311777A (en) * | 2020-02-14 | 2020-06-19 | 北京明略软件系统有限公司 | Dynamic inspection method, server, terminal, storage medium and equipment |
| CN111491269A (en) * | 2020-03-24 | 2020-08-04 | 绍兴凌科智能技术有限公司 | Production workshop data acquisition system and method based on Internet of things |
| CN111300453A (en) * | 2020-03-31 | 2020-06-19 | 中自机器人技术(安庆)有限公司 | Intelligent inspection robot for comprehensive pipe rack |
| CN111563604A (en) * | 2020-04-16 | 2020-08-21 | 深圳市恒泰联科智能科技有限公司 | Intelligent inspection system for industrial equipment |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113112635A (en) * | 2021-04-12 | 2021-07-13 | 滁州博格韦尔电气有限公司 | Conventional inspection system for intelligent equipment |
| CN115277484A (en) * | 2022-06-02 | 2022-11-01 | 广州番禺电缆集团有限公司 | Intelligent cable capable of dynamically feeding back monitoring information |
| CN115277484B (en) * | 2022-06-02 | 2023-12-19 | 广州番禺电缆集团有限公司 | Intelligent cable of dynamic feedback monitoring information |
| CN115147947A (en) * | 2022-06-29 | 2022-10-04 | 杭州海康威视数字技术股份有限公司 | Video inspection method and device, electronic equipment and computer program product |
| CN115272890A (en) * | 2022-07-27 | 2022-11-01 | 杭州亚太建设监理咨询有限公司 | Hydraulic engineering data acquisition system and method |
| CN115272890B (en) * | 2022-07-27 | 2023-08-22 | 杭州亚太工程管理咨询有限公司 | Hydraulic engineering data acquisition system and method |
| CN115202312A (en) * | 2022-09-16 | 2022-10-18 | 山东神驰化工集团有限公司 | Intelligent chemical industry safety production patrol and control system |
| CN117575288A (en) * | 2024-01-15 | 2024-02-20 | 镇江矽佳测试技术有限公司 | Inspection control method and device for chip factory |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112530045A (en) | Intelligent inspection system of factory | |
| CN102117730B (en) | Method for processing parameter data of machine station in manufacturing process of semiconductor and device thereof | |
| CN116880412B (en) | Visual production management platform based on cloud | |
| CN106952033B (en) | Multi-data-source-based stirring equipment production quality monitoring system and method | |
| US10186146B2 (en) | Abnormality detection device, abnormality detection system, and method | |
| CN100474878C (en) | Image quality prediction method and apparatus and fault diagnosis system | |
| CN105867351A (en) | Vehicle fault code real-time acquisition and historical data analysis and diagnosis method and device | |
| EP3319050A1 (en) | Vehicle operation data collection apparatus, vehicle operation data collection system, and vehicle operation data collection method | |
| CN113269142A (en) | Method for identifying sleeping behaviors of person on duty in field of inspection | |
| JP2021157815A (en) | System, method and computer program for supporting manufacturing control | |
| CN112084684B (en) | Bridge health visual monitoring system based on Internet of things | |
| CN115879915B (en) | Cross-platform standardized overhaul method for power plant | |
| CN116302763B (en) | Touch detection method and system for Micro LED display screen | |
| CN117850375B (en) | Multi-dimensional monitoring system of production line | |
| CN113516313A (en) | Gas anomaly detection method based on user portrait | |
| CN114417981B (en) | Intelligent river length inspection system | |
| CN116596306A (en) | Food safety supervision spot check method and system based on risk classification | |
| CN117767271A (en) | Electric power emergency automatic management system | |
| CN117115937A (en) | Equipment running state monitoring method and device, cloud equipment and storage medium | |
| CN111950767A (en) | Energy efficiency online analysis system based on management system database | |
| US20210019656A1 (en) | Information processing device, information processing method, and computer program | |
| US20070194920A1 (en) | Focused alarm rationalization method | |
| CN113874800B (en) | Support system for improving production efficiency | |
| CN113032239A (en) | Risk prompting method and device, electronic equipment and storage medium | |
| CN116843163A (en) | Management system for building construction progress |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210319 |