CN111385535A - Data acquisition and monitoring control system - Google Patents

Data acquisition and monitoring control system Download PDF

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Publication number
CN111385535A
CN111385535A CN202010033950.XA CN202010033950A CN111385535A CN 111385535 A CN111385535 A CN 111385535A CN 202010033950 A CN202010033950 A CN 202010033950A CN 111385535 A CN111385535 A CN 111385535A
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China
Prior art keywords
monitoring
production
control system
data acquisition
management module
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Pending
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CN202010033950.XA
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Chinese (zh)
Inventor
郁泉兴
李�杰
王真
胡敏
周佳妮
丁炜杰
胡世南
姜晨晖
姬泽强
黄宏
慎辰
肖炳辉
衡超
张吉平
邢宇骏
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China Shipbuilding NDRI Engineering Co Ltd
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China Shipbuilding NDRI Engineering Co Ltd
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Priority to CN202010033950.XA priority Critical patent/CN111385535A/en
Publication of CN111385535A publication Critical patent/CN111385535A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • H04N7/181Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06313Resource planning in a project environment
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/02Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
    • H04L67/025Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications

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  • Life Sciences & Earth Sciences (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Game Theory and Decision Science (AREA)
  • Multimedia (AREA)
  • Development Economics (AREA)
  • Operations Research (AREA)
  • Quality & Reliability (AREA)
  • Tourism & Hospitality (AREA)
  • Physics & Mathematics (AREA)
  • General Business, Economics & Management (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • General Factory Administration (AREA)

Abstract

The invention relates to the technical field of intelligent ship processing, and particularly discloses a data acquisition and monitoring control system, which comprises a monitoring end, a server end and a remote terminal, wherein the server end is connected with the monitoring end and the remote terminal; the monitoring end is provided with a video monitoring device and a state monitoring device which respectively monitor the field video and the working state of the production line; the monitoring end transmits monitoring data to the server end, the server end processes the data, and the remote terminal is connected with the server end and checks monitoring records; the invention can collect the information of the on-site manufacturing process in real time, improve the on-site transparency and improve the on-site control capability; meanwhile, the remote visualization of the factory is realized, and the production state and the completion condition of the production plan are displayed on a remote terminal; the running states of the production line and the equipment thereof are monitored in real time, the fault response and the equipment downtime are reduced, the production efficiency is improved, and a data basis is provided for the improvement of the equipment.

Description

Data acquisition and monitoring control system
Technical Field
The invention relates to the technical field of intelligent ship processing, in particular to a data acquisition and monitoring control system.
Background
In the existing ship machining workshop, the management of a production line mostly does not realize informatization, and the production efficiency of the whole production line is influenced, so that the machining efficiency of the whole ship is influenced.
Disclosure of Invention
The present invention is directed to a data collection and monitoring control system, which solves the above problems.
In order to achieve the purpose, the invention provides the following technical scheme: a data acquisition and monitoring control system comprises a monitoring end, a server end and a remote terminal, wherein the server end is connected with the monitoring end and the remote terminal; the monitoring end is provided with a video monitoring device and a state monitoring device which respectively monitor the field video and the working state of the production line processing device; the server side comprises a personnel management module, a production report module, an order management module, a material management module and a production management module; the monitoring end transmits the monitoring data to the server end, the server end processes the data, and the remote terminal is connected with the server end and checks monitoring records.
Preferably, the video monitoring equipment comprises a plurality of monitoring cameras, the monitoring cameras are arranged along the production line, monitoring areas are mutually overlapped, and the whole production line area is covered.
Preferably, the working state of the production line processing equipment recorded by the state monitoring equipment includes, but is not limited to, running, stopping, standby, fault and scheduled stop states, and the statistics of each state time is carried out to display the product type, the on-line quantity and the off-line quantity of the production line.
Preferably, the personnel management module divides the authority of the user accessed by the remote terminal and performs different operations according to different authorities.
Preferably, the production report module records the annual, monthly and daily reports of different products, the material consumption report and the quality management report according to the production information.
Preferably, the order management module receives the order, generates a production plan according to the quantity and the model of the required products, and sends the production plan to the production line; the production line processes the product and counts the order completion state.
Preferably, the material management module collects on-site material information through the scanning gun, binds production data and is used for subsequent inquiry.
Preferably, the material management module manages the production product, and records the production date, the name of the affiliated project, the batch, the production instruction number, the operator information and the equipment information of the product.
Preferably, the server side is provided with a database module, and the database module stores the received data.
Compared with the prior art, the invention has the beneficial effects that: the invention can collect the information of the on-site manufacturing process in real time, improve the on-site transparency and improve the on-site control capability; meanwhile, the remote visualization of the factory is realized, and the production state and the completion condition of the production plan are displayed on a remote terminal; the running states of the production line and the equipment thereof are monitored in real time, the fault response and the equipment downtime are reduced, the production efficiency is improved, and a data basis is provided for the improvement of the equipment.
Drawings
FIG. 1 is a schematic structural view of the present invention;
reference numbers in the figures: 1. a monitoring end; 11. a video monitoring device; 12. a condition monitoring device; 2. a server side; 21. a personnel management module; 22. a production report module; 23. an order management module; 24. a material management module; 25. a production management module; 3. and a remote terminal.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a data acquisition and monitoring control system comprises a monitoring end 1, a server end 2 and a remote terminal 3, wherein the server end 2 is connected with the monitoring end 1 and the remote terminal 3; the monitoring end 1 is provided with a video monitoring device 11 and a state monitoring device 12 which respectively monitor the working states of the on-site video and the production line processing equipment; the server 2 comprises a personnel management module 21, a production report module 22, an order management module 23, a material management module 24 and a production management module 25; the monitoring end 1 transmits monitoring data to the server end 2, the server end 2 processes the data, and the remote terminal 3 is connected with the server end 2 to check monitoring records.
Further, the video monitoring device 11 includes a plurality of monitoring cameras, the monitoring cameras are arranged along the production line, and the monitoring areas are overlapped with each other to cover the whole production line area.
Further, the operation status of the line processing equipment recorded by the status monitoring device 12 includes, but is not limited to, running, stopping, standby, failure, and scheduled shutdown status, and the statistics of each status time are performed to display the product type, online quantity, and offline quantity of the production line.
Further, the staff management module 21 divides the authority for the user accessing the remote terminal 3, and performs different operations according to different authorities.
Further, the production report module 22 records the annual, monthly and daily reports of different products, the material consumption report and the quality management report according to the production information.
Further, the order management module 23 receives the order, generates a production plan according to the quantity and the model of the required product, and sends the production plan to the production line; the production line processes the product and counts the order completion state.
Further, the material management module 24 collects the on-site material information through the scanning gun, binds the production data, and is used for subsequent inquiry.
Further, the production management module 25 manages the production product, and records the production date, the name of the item to which the product belongs, the batch, the production instruction number, the operator information, and the equipment information of the product.
Further, the server 2 is provided with a database module, and the database module stores the received data.
The working principle is as follows: during actual use, the monitoring end 1 monitors the production line, transmits monitoring information to the server end 2, and the remote terminal 3 is used by a manager, knows the real-time information of the production line through the connection server end 2, and realizes remote visualization of the production line.
The video monitoring equipment 11 covers the production line through a monitoring camera to obtain a real-time picture; the state monitoring equipment 12 monitors the working state of each processing machine in the production line; work is carried out in coordination with each other, has the timely and accurate real-time situation of mastering production of the managers of the remote terminal 3 of being convenient for, and when the station production goes wrong or equipment breaks down, the situation of knowing that relevant personnel can be timely makes a response fast simultaneously.
The personnel management module 21 can divide the use permission of the remote terminal 3, and different permissions can carry out different operations, thereby facilitating hierarchical management; the production report module 22 records reports in the production line processing process, so that subsequent terminal management personnel can conveniently check the reports; the order management module 23 distributes the production plan to each production line, and counts the order completion condition, so as to facilitate management and adjustment; the material management module 24 collects the field logistics, traces the logistics in the production line processing process, and binds production data, thereby being beneficial to follow-up query; the production management module 25 records the production products, so that the subsequent searching and tracing are facilitated, and the management is facilitated.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. A data acquisition and supervisory control system, characterized by: the system comprises a monitoring end (1), a server end (2) and a remote terminal (3), wherein the server end (2) is connected with the monitoring end (1) and the remote terminal (3); the monitoring end (1) is provided with a video monitoring device (11) and a state monitoring device (12) which respectively monitor the working states of the on-site video and the production line processing device; the server (2) comprises a personnel management module (21), a production report module (22), an order management module (23), a material management module (24) and a production management module (25); the monitoring terminal (1) transmits monitoring data to the server terminal (2), the server terminal (2) processes the data, and the remote terminal (3) is connected with the server terminal (2) to check monitoring records.
2. A data acquisition and supervisory control system according to claim 1, wherein: the video monitoring equipment (11) comprises a plurality of monitoring cameras, the monitoring cameras are arranged along a production line, monitoring areas are mutually overlapped, and the whole production line area is covered.
3. A data acquisition and supervisory control system according to claim 1, wherein: the working states of the processing equipment of the production line recorded by the state monitoring equipment (12) include but are not limited to running, stopping, standby, fault and scheduled stop states, and the statistics of each state time is carried out to display the product type, the on-line quantity and the off-line quantity of the production line.
4. A data acquisition and supervisory control system according to claim 1, wherein: the personnel management module (21) divides the authority of the user accessed by the remote terminal (3) and carries out different operations according to different authorities.
5. A data acquisition and supervisory control system according to claim 1, wherein: and the production report module (22) records the annual, monthly and daily reports of different products, the material consumption report and the quality management report according to the production information.
6. A data acquisition and supervisory control system according to claim 1, wherein: the order management module (23) receives the order, generates a production plan according to the quantity and the model of the required products, and sends the production plan to the production line; the production line processes the product and counts the order completion state.
7. A data acquisition and supervisory control system according to claim 1, wherein: the material management module (24) collects on-site material information through the scanning gun, binds production data and is used for follow-up inquiry.
8. A data acquisition and supervisory control system according to claim 1, wherein: the production management module (25) manages the production product, and records the production date, the name of the affiliated project, the batch, the production instruction number, the operator information and the equipment information of the product.
9. A data acquisition and supervisory control system according to claim 1, wherein: and the server end (2) is provided with a database module which stores the received data.
CN202010033950.XA 2020-01-13 2020-01-13 Data acquisition and monitoring control system Pending CN111385535A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112486759A (en) * 2020-11-03 2021-03-12 昆山之富士机械制造有限公司 PCCS production monitoring method
CN112702320A (en) * 2020-12-10 2021-04-23 成都新赢科技有限公司 Monitoring data transmission screening system and using method thereof
CN114371679A (en) * 2022-01-12 2022-04-19 安徽维德工业自动化有限公司 Automobile tire manufacturing equipment remote monitoring equipment and system

Citations (10)

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Publication number Priority date Publication date Assignee Title
CN101140455A (en) * 2007-10-22 2008-03-12 广东工业大学 Real time monitoring system for production processes and monitoring method
CN102193552A (en) * 2011-06-03 2011-09-21 南京林业大学 Information acquisition monitoring system and method for large-scale customized furniture manufacturing shop
CN102902250A (en) * 2012-09-13 2013-01-30 汕头市宜华家具有限公司 Whole-process monitoring system and monitoring method of process for sticking veneer on wood base material
CN104331770A (en) * 2014-11-03 2015-02-04 叶校然 Intelligent management system of flexible production enterprise
CN105956756A (en) * 2016-04-27 2016-09-21 珠海昊星自动化系统有限公司 Intelligent manufacturing management information system
CN107590198A (en) * 2017-08-16 2018-01-16 浙江力太科技有限公司 A kind of data visualization management method of industrial Internet of Things
CN108415381A (en) * 2018-02-10 2018-08-17 苏州宏软信息技术有限公司 A kind of distributed and remote control system and monitoring method for machine shop
CN108536100A (en) * 2018-03-22 2018-09-14 江苏麦酷博信息科技有限公司 Intelligent MES end stations manufacturing monitoring system
CN108958196A (en) * 2018-07-25 2018-12-07 河南太龙药业股份有限公司 Production process remote monitoring system and monitoring method
CN110599103A (en) * 2019-09-18 2019-12-20 工业云制造(四川)创新中心有限公司 Production management subsystem based on intelligent manufacturing MES system

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101140455A (en) * 2007-10-22 2008-03-12 广东工业大学 Real time monitoring system for production processes and monitoring method
CN102193552A (en) * 2011-06-03 2011-09-21 南京林业大学 Information acquisition monitoring system and method for large-scale customized furniture manufacturing shop
CN102902250A (en) * 2012-09-13 2013-01-30 汕头市宜华家具有限公司 Whole-process monitoring system and monitoring method of process for sticking veneer on wood base material
CN104331770A (en) * 2014-11-03 2015-02-04 叶校然 Intelligent management system of flexible production enterprise
CN105956756A (en) * 2016-04-27 2016-09-21 珠海昊星自动化系统有限公司 Intelligent manufacturing management information system
CN107590198A (en) * 2017-08-16 2018-01-16 浙江力太科技有限公司 A kind of data visualization management method of industrial Internet of Things
CN108415381A (en) * 2018-02-10 2018-08-17 苏州宏软信息技术有限公司 A kind of distributed and remote control system and monitoring method for machine shop
CN108536100A (en) * 2018-03-22 2018-09-14 江苏麦酷博信息科技有限公司 Intelligent MES end stations manufacturing monitoring system
CN108958196A (en) * 2018-07-25 2018-12-07 河南太龙药业股份有限公司 Production process remote monitoring system and monitoring method
CN110599103A (en) * 2019-09-18 2019-12-20 工业云制造(四川)创新中心有限公司 Production management subsystem based on intelligent manufacturing MES system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112486759A (en) * 2020-11-03 2021-03-12 昆山之富士机械制造有限公司 PCCS production monitoring method
CN112702320A (en) * 2020-12-10 2021-04-23 成都新赢科技有限公司 Monitoring data transmission screening system and using method thereof
CN114371679A (en) * 2022-01-12 2022-04-19 安徽维德工业自动化有限公司 Automobile tire manufacturing equipment remote monitoring equipment and system

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