CN208521175U - A kind of creation data monitoring analysis system - Google Patents

A kind of creation data monitoring analysis system Download PDF

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Publication number
CN208521175U
CN208521175U CN201820401152.6U CN201820401152U CN208521175U CN 208521175 U CN208521175 U CN 208521175U CN 201820401152 U CN201820401152 U CN 201820401152U CN 208521175 U CN208521175 U CN 208521175U
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China
Prior art keywords
data
monitoring analysis
analysis system
production equipment
display control
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CN201820401152.6U
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Chinese (zh)
Inventor
王庆军
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Guangdong ojete Technology Co., Ltd
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Dongguan City Aojiete Intelligent Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model discloses a kind of creation data monitoring analysis systems, including production equipment, device data acquisition case, display control terminal and Cloud Server;The device data acquisition case includes the DI input module interconnected and intelligent gateway module, the display control terminal includes ERP management system, data information for transmitting to device data acquisition case is shown and is compared, and is sent and instructed to the production equipment;The Cloud Server is carried out data transmission with the intelligent gateway module by network, and the Cloud Server is sent to the display control terminal after being analyzed and processed to data.The creation data monitoring analysis of the utility model can acquire production equipment working condition and production task information in real time, can obtain the status information of production equipment in real time, improve the effective time, and then improve the utilization rate of production equipment.

Description

A kind of creation data monitoring analysis system
Technical field
The utility model relates to industrial data collection technical fields, and in particular to a kind of creation data monitoring analysis system.
Background technique
It is higher and higher to machining accuracy and production efficiency in industrial circle at present, still, the state of actual processing is become Change and production effect, such as: it is currently at what state, the material that machined what product, consume how much quantity, production Information, the most enterprises such as how many products, production actual hours are still within the state of hand-kept out.Due to creation data It can not be recorded on machine, need to check that data are highly difficult, mainly manually count, and manual record has the following problems: 1, Enterprise needs extra consumption manpower to record, count;2, human factor causes data inaccurate;3, paper is turned into caused by industry Message delay causes inefficient production, equipment fault etc. that cannot solve in time extremely.
Utility model content
The main purpose of the utility model is to provide a kind of creation data monitoring analysis system, it is intended to solve artificial system at present The problem of counting creation data labor intensive, data inaccuracy, message delay.
To achieve the above object, the utility model proposes creation data monitoring analysis system, including device data acquisition Case, display control terminal and Cloud Server;
The device data acquisition case includes the DI input module interconnected and intelligent gateway module, and the DI inputs mould Block is used to receive the creation data of production equipment, and the intelligent gateway module is connect with the display control terminal;
The display control terminal includes ERP management system, the data information for being transmitted to device data acquisition case into Row display and comparison, and the production equipment is sent and is instructed;
The Cloud Server is carried out data transmission with the intelligent gateway module by network, and the Cloud Server is to data The display control terminal is sent to after being analyzed and processed.
Preferably, the creation data monitoring analysis system further includes the acousto-optic report connecting with the device data acquisition case Alert device, the combined aural and visual alarm are used to issue alarm when data exception.
Preferably, when the excessive value of the creation data is greater than or equal to the first preset value, the combined aural and visual alarm is produced Raw red alarm color simultaneously sounds the alarm;It is described when the excessive value of the creation data is less than or equal to the second preset value Combined aural and visual alarm generates yellow alarm color and sounds the alarm.
Preferably, the creation data monitoring analysis system further includes access terminal, and the access terminal passes through wireless network Network is connect with the Cloud Server, and the access terminal is mobile terminal or fixed terminal.
Preferably, the DI input module is 8 road DI input modules.
Preferably, the DI input module is connect by relay with the production equipment.
Preferably, the production equipment is hydraulic press, laser engraving machine or injection molding machine.
Preferably, the device data acquisition case further includes the power module for power supply.
Preferably, the display control terminal is industrial PC.
The creation data monitoring analysis system of the utility model, including device data acquisition case, display control terminal and cloud Server, production equipment send data to device data acquisition case, and data acquisition device sends data to display control end again End and Cloud Server, Cloud Server are sent to the display control terminal after being analyzed and processed to data, wherein display control Terminal includes ERP management system, and the data information for transmitting to device data acquisition case is shown and compared, and to institute It states production equipment and sends instruction, the creation data monitoring analysis system structural principle of the utility model is simple and convenient to operate, can Acquisition production equipment working condition and production task information in real time, can obtain the status information of production equipment in real time, be timely, quasi- It really formulates and adjustment production task, reasonable arrangement operation provides decision-making foundation, optimization processing production task, when improving effectively work Between, and then the utilization rate of production equipment is provided.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor Under, the structure that can also be shown according to these attached drawings obtains other attached drawings.
Fig. 1 is the structural schematic diagram of the utility model embodiment creation data monitoring analysis system.
The embodiments will be further described with reference to the accompanying drawings for the realization, functional characteristics and advantage of the utility model aim.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describing, it is clear that described embodiment is only a part of the embodiment of the utility model, rather than all Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise Under every other embodiment obtained, fall within the protection scope of the utility model.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute in the utility model embodiment It is only used for explaining in relative positional relationship, the motion conditions etc. under a certain particular pose (as shown in the picture) between each component, such as When the fruit particular pose changes, then directionality instruction also correspondingly changes correspondingly.
In addition, the description for being such as related to " first ", " second " in the present invention is used for description purposes only, and cannot manage Solution is its relative importance of indication or suggestion or the quantity for implicitly indicating indicated technical characteristic.Define as a result, " the One ", the feature of " second " can explicitly or implicitly include at least one of the features.It is " more in the description of the present invention, It is a " it is meant that at least two, such as two, three etc., unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " connection ", " fixation " etc. should do broad sense reason Solution, for example, " fixation " may be a fixed connection, may be a detachable connection, or integral;It can be mechanical connection, it can also To be electrical connection;It can be directly connected, the connection inside two elements can also be can be indirectly connected through an intermediary Or the interaction relationship of two elements, unless otherwise restricted clearly.It for the ordinary skill in the art, can be with The concrete meaning of above-mentioned term in the present invention is understood as the case may be.
It in addition, the technical solution between each embodiment of the utility model can be combined with each other, but must be with ability Based on domain those of ordinary skill can be realized, it will be understood that when the combination of technical solution appearance is conflicting or cannot achieve The combination of this technical solution is not present, also not within the protection scope of the requires of the utility model.
The utility model provides a kind of creation data monitoring analysis system, including device data acquisition case, display control Terminal and Cloud Server;
Device data acquisition case includes the DI input module interconnected and intelligent gateway module, and DI input module is for connecing The creation data of production equipment is received, intelligent gateway module is connect with display control terminal;
Display control terminal includes ERP management system, and the data information for transmitting to device data acquisition case is shown Show and compare, and production equipment is sent and is instructed;
Cloud Server is carried out data transmission with intelligent gateway module by network, and Cloud Server is analyzed and processed data After be sent to display control terminal.
Wherein intelligent gateway module is connect with DI input module by RS485 line, and display control terminal can be to receiving Data integrated and exported, equally, user in turn can be by the ERP management system in display control terminal to intelligence Gateway module sends instruction, and the instruction received is transmitted to production equipment, achievees the purpose that control system by intelligent gateway module.
ERP (Enterprise Resource Planning) management system is the abbreviation of Enterprise Resources Plan, refers to and builds It stands on Information Technology Foundation, integrates information technology and advanced management thought, be enterprise person with the management thought of systematization Work and decision provide the management platform of decision making approach.The creation data monitoring analysis system of the present embodiment passes through intelligent gateway module Creation data is sent to Cloud Server, the creation data of millwork can be automatically analyzed out, in conjunction with ERP management system, automatically Analyze daily yield, whether production is qualified every time, daily product qualification rate, yield monthly can also be analyzed and be gone out for drill Make employee's monthly earnings of machine, print daily sheet, weekly return, moon sheet, quarterly account, year report etc..
Wherein Cloud Server is for analyzing creation data, and Cloud Server is that a kind of processing capacity can elastic telescopic Service is calculated, way to manage is more simple and efficient than physical server, has high-performance throughput calculation ability, high density, void The advantages that quasi-ization, extending transversely and parallel computation.
Further, creation data monitoring analysis system further includes the combined aural and visual alarm connecting with device data acquisition case, Combined aural and visual alarm is used to issue alarm when data exception.Display control terminal compares creation data and standard value, such as Exceeded pulse signal is then generated when fruit comparing result is exceeded, exceeded pulse signal will drive combined aural and visual alarm, combined aural and visual alarm root According to different exceeded pulse signals, different sound and color are generated.Issue the warning of red, yellow, purple, blue and green Color and different warning sound.
Specifically, when the excessive value of creation data is greater than or equal to the first preset value, combined aural and visual alarm generates red report Alert color and the alarm song for issuing drop drop;When the excessive value of creation data is less than or equal to the second preset value, combined aural and visual alarm It generates yellow alarm color and issues the alarm song of drop drop.Certainly, in other embodiments, according to specific needs, set not Same reference value and alarm color and sound.
Creation data monitoring analysis system further includes access terminal, and access terminal is connected by wireless network and Cloud Server It connects, access terminal is mobile terminal or fixed terminal.It can be controlled during the work time with real time status and abnormal alarm monitors, when When abnormal conditions occur, it can send a warning to responsible person concerned and hold in access terminal, working site is comprehensively counted According to include every production equipment, each operator, each product round-the-clock 24 hours various data be saved in cloud service In device, convenient for the retrospect of data, all data by authorization can obtain in real time, either production scene, office, family or During outdoor activity, the information on Cloud Server is obtained by terminal (TV billboard, computer, mobile phone) and carries out real time inspection, Facilitate cooperation between each department personnel simultaneously, the case where fast color adequately understands production scene.
Above-mentioned DI input module is 8 road DI input modules.That is, data acquisition device can connect 8 productions simultaneously Equipment, and the type of production equipment can be different.In other embodiments, it can select different according to specific needs DI input module.
In addition, DI input module is connect by relay with production equipment.Production machine by relay by starting-up signal, Off signal, shift signal access device data acquisition device.
In the present embodiment, production equipment is hydraulic press, laser engraving machine or injection molding machine.It selects according to specific needs different Machine access device data acquisition device.
Device data acquisition case further includes the power module for power supply.Display control terminal is industrial PC.Industry control electricity Brain has the function of signal input acquisition, signal output control, bar code scan, telecommunication network connection and PC.Its man-machine interface be by The program that high-level language C# writes.By bar code scan, obtains Manufacturing Worker's information of HR system, obtains ERP system product letter Breath;By device data acquisition case, the production status of production equipment is obtained;Combined aural and visual alarm is controlled by signal output module Alarm level;Gear, various stand-by times (debugging, head when recording the dosage, the yield of product, available machine time, booting of raw material Inspection, failure etc.).In order to enable operation scene can more intuitively see the working condition of system, the present embodiment is also provided with existing Field large screen carrys out the working condition of display system, and live large screen television is connected with industrial PC.
The above is only the preferred embodiment of the present invention, and therefore it does not limit the scope of the patent of the utility model, It is all under the design of the utility model, equivalent structure transformation made based on the specification and figures of the utility model, or Directly/be used in other related technical areas indirectly and be included in the scope of patent protection of the utility model.

Claims (8)

1. a kind of creation data monitoring analysis system, which is characterized in that including device data acquisition case, display control terminal and cloud Server;
The device data acquisition case includes the DI input module interconnected and intelligent gateway module, and the DI input module is used In the creation data for receiving production equipment, the intelligent gateway module is connect with the display control terminal;
The display control terminal includes ERP management system, and the data information for transmitting to device data acquisition case is shown Show and compare, and the production equipment is sent and is instructed;
The Cloud Server is carried out data transmission with the intelligent gateway module by network, and the Cloud Server carries out data The display control terminal is sent to after analysis processing.
2. data monitoring analysis system as described in claim 1, which is characterized in that further include and the device data acquisition case The combined aural and visual alarm of connection, the combined aural and visual alarm are used to issue alarm when data exception.
3. data monitoring analysis system as described in claim 1, which is characterized in that further include access terminal, the access is eventually End is connect by wireless network with the Cloud Server, and the access terminal is mobile terminal or fixed terminal.
4. data monitoring analysis system as described in claim 1, which is characterized in that the DI input module is 8 road DI input Module.
5. data monitoring analysis system as claimed in claim 4, which is characterized in that the DI input module by relay with The production equipment connection.
6. the data monitoring analysis system as described in any one of Claims 1 to 5, which is characterized in that the production equipment For hydraulic press, laser engraving machine or injection molding machine.
7. the data monitoring analysis system as described in any one of Claims 1 to 5, which is characterized in that the device data Vasculum further includes the power module for power supply.
8. the data monitoring analysis system as described in any one of Claims 1 to 5, which is characterized in that the display control Terminal is industrial PC.
CN201820401152.6U 2018-03-22 2018-03-22 A kind of creation data monitoring analysis system Active CN208521175U (en)

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Application Number Priority Date Filing Date Title
CN201820401152.6U CN208521175U (en) 2018-03-22 2018-03-22 A kind of creation data monitoring analysis system

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Application Number Priority Date Filing Date Title
CN201820401152.6U CN208521175U (en) 2018-03-22 2018-03-22 A kind of creation data monitoring analysis system

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113191916A (en) * 2021-05-20 2021-07-30 中船黄埔文冲船舶有限公司 Data acquisition and analysis method for ship production and manufacturing equipment
CN113673797A (en) * 2020-05-15 2021-11-19 富泰华工业(深圳)有限公司 Production monitoring method and device and computer readable storage medium
CN113793045A (en) * 2021-09-18 2021-12-14 广东电网有限责任公司 Substation asset management method and device based on network shutdown
CN116311703A (en) * 2022-12-19 2023-06-23 腾柏新迅(上海)智能科技有限公司 Intelligent indicator light device and control method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113673797A (en) * 2020-05-15 2021-11-19 富泰华工业(深圳)有限公司 Production monitoring method and device and computer readable storage medium
CN113191916A (en) * 2021-05-20 2021-07-30 中船黄埔文冲船舶有限公司 Data acquisition and analysis method for ship production and manufacturing equipment
CN113793045A (en) * 2021-09-18 2021-12-14 广东电网有限责任公司 Substation asset management method and device based on network shutdown
CN116311703A (en) * 2022-12-19 2023-06-23 腾柏新迅(上海)智能科技有限公司 Intelligent indicator light device and control method

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Effective date of registration: 20200331

Address after: Room 1104, building 1, No. 10, Keji 2nd Road, Songshanhu Park, Dongguan City, Guangdong Province

Patentee after: Guangdong ojete Technology Co., Ltd

Address before: 523920 No. 37, No. 10 road, Longyan Industrial Zone, Humen Town, Dongguan, Guangdong

Patentee before: DONGGUAN AOJIETE INTELLIGENT TECHNOLOGY Co.,Ltd.

TR01 Transfer of patent right