CN105335770A - Abnormal production event real-time management system - Google Patents
Abnormal production event real-time management system Download PDFInfo
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- CN105335770A CN105335770A CN201510704212.2A CN201510704212A CN105335770A CN 105335770 A CN105335770 A CN 105335770A CN 201510704212 A CN201510704212 A CN 201510704212A CN 105335770 A CN105335770 A CN 105335770A
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- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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Abstract
An abnormal production event real-time management system comprises an identification tag, a mobile terminal, an information acquisition terminal, a database, a server and a management terminal. The identification tag is used for identifying abnormal factors; the mobile terminal is suitable for reading the identification tag to obtain first class abnormal event information, and sending the first class abnormal event information to the database; the information acquisition terminal is suitable for automatically acquiring second class abnormal event information, and sending the second class abnormal event information to the database; the database is suitable for storing the first class abnormal event information and the second class abnormal event information; the server sends the first class abnormal event information and the second class abnormal event information to the corresponding management terminal; and the management terminal is suitable for receiving and displaying the first class abnormal event information and the second class abnormal event information. The abnormal production event real-time management system provided by the invention enhances the fast rapid response and processing capabilities of enterprises for workshop production abnormal events.
Description
Technical field
The present invention relates to technical field of information management, particularly a kind of production anomalous event real-time management system.
Background technology
Day by day fierce along with market competition, Modern Manufacturing Enterprise needs the rapid reaction that improves constantly uncertain factor and processing power, to maintain and to strengthen Enterprise Integrated competitive power.Current, the uncertain factor faced by manufacturing enterprise gets more and more, and these factors comprise the uncertainty of internal conditions of enterprise change and uncertainty two broad aspect of enterprise external environment change.The anomalous events such as the personnel in production run, equipment, quality, material are the important component parts of the inner uncertain factor of Modern Manufacturing Enterprise.For most manufacturing enterprise, the complicacy of manufacture process and unpredictability cause the abnormal conditions such as material exception, unit exception, personnel amendment, production schedule change and hot job insertion to happen occasionally.
There is following defect in the conventional management mode of manufacturing enterprise's production anomalous event:
One, abnormal events information acquisition means falls behind.Most of manufacturing enterprise still relies on traditional manual mode to gather Workshop Production abnormal events information, and this mode collecting efficiency is low, error rate is high and information delay.
Two, abnormal events information transfer mode falls behind.In the transmission of abnormal information, manufacturing enterprise also adopts the modes of intelligence transmission such as traditional artificial and phone mostly, transmission speed slowly and the easy distortion of information, make related management personnel can not in time, response abnormality event exactly.
Three, anomalous event process information supporting platform is lacked.When Workshop Production anomalous event occurs, owing to lacking the informatization platform that is supported anomalous event process, managerial personnel and be difficult between production scene event handling personnel and operator carry out information interaction and business cooperation in real time, so that be difficult to make effective solution in time to anomalous event.
For above-mentioned defect, Modern Manufacturing Enterprise is in the urgent need to a kind of real-time management system Workshop Production anomalous event being carried out to effectively management, to realize integrated operations such as the collection of production anomalous event, transmission, monitoring, evaluation and early warning, thus improve enterprise to the rapid reaction of anomalous event and processing power.
Summary of the invention
To be solved by this invention is that manufacturing enterprise's production anomalous event management collecting efficiency is low, error rate is high and process problem not in time.
For solving the problem, the invention provides a kind of production anomalous event real-time management system, comprising identification label, mobile terminal, information acquisition terminal, database, server and office terminal; Described identification label is used for identifying abnormal factors; Described mobile terminal is suitable for reading described identification label to obtain the first kind abnormal events information of producers' feedback, and described first kind abnormal events information is sent to described database; Described information acquisition terminal is suitable for the Equations of The Second Kind abnormal events information automatically gathered on production line, and described Equations of The Second Kind abnormal events information is sent to described database; Described database is suitable for storing described first kind abnormal events information and described Equations of The Second Kind abnormal events information; Described server is suitable for the anomalous event type analyzing described first kind abnormal events information and described Equations of The Second Kind abnormal events information, and according to analysis result, described first kind abnormal events information and described Equations of The Second Kind abnormal events information is sent to corresponding office terminal; Described office terminal is suitable for receiving and shows described first kind abnormal events information and described Equations of The Second Kind abnormal events information.
Optionally, described abnormal factors comprises production equipment, material, producers, frock and semi-manufacture.
Optionally, described identification label is RFID label tag, RFIC label, bar coded sticker or two-dimension code label.
Optionally, described mobile terminal comprises load module, identification module, control module, communication module and power module; Described load module is suitable for the anomalous event type receiving producers' feedback, and described anomalous event type is sent to described control module; Described identification module is suitable for reading to obtain label information to institute's identification label, and described label information is sent to described control module; Described control module is suitable for processing to obtain described first kind abnormal events information to described anomalous event type and described label information; Described communication module is suitable for controlling to communicate between described control module and described database; Described power module is suitable for described mobile terminal and powers.
Optionally, described load module is touch-screen or keyboard.
Optionally, described office terminal is desk-top computer, notebook computer or mobile phone.
Compared with prior art, the present invention has the following advantages:
Production anomalous event real-time management system provided by the invention, can support the dynamic acquisition of abnormal events information, in real time transmission and fast processing.Identification label, mobile terminal and the information acquisition terminal of system by arranging in production scene, can realize the Real-time Collection of production abnormal events information and support the real-time information interaction between production scene event producers and administration and supervision authorities personnel and business cooperation; By the various ways such as computer network and SMS (short message service), achieve the real-time transmission of producing abnormal events information.Production anomalous event real-time management system provided by the invention, improves enterprise greatly to the rapid reaction of Workshop Production anomalous event and processing power, effectively ensure that the normal operation that Workshop is produced.
Further, abnormal events information is divided into two classes by the present invention: the first kind is the information such as the common equipment faults that material exception, abnormal quality, personnel's exception and digitized degree and interface opening degree are lower, such abnormal events information reads identification label by mobile terminal and carries out typing by producers by mobile terminal man-machine interaction, and uploads to database in time; Equations of The Second Kind is the device fault information that digitized degree and interface opening degree are higher, and such abnormal events information passes through sensor, network interface, serial ports etc. by information acquisition terminal real-time automatic collecting.By setting like this, producers can adopt the mobile terminal (such as smart mobile phone etc.) carried with to gather first kind abnormal events information in time, and run to information acquisition terminal typing abnormal events information without producers, the collection of abnormal events information, the promptness of transmission and accuracy significantly improve.
Accompanying drawing explanation
Fig. 1 is the structural representation of the production anomalous event real-time management system of the embodiment of the present invention;
Fig. 2 is the structural representation of the mobile terminal of the embodiment of the present invention.
Embodiment
Below in conjunction with embodiment and accompanying drawing, to the detailed description further of the present invention's do, but embodiments of the present invention are not limited thereto.
Fig. 1 is the structural representation of the production anomalous event real-time management system of the embodiment of the present invention, and described production anomalous event real-time management system comprises identification label 11, mobile terminal 12, information acquisition terminal 13, database 14, server 15 and office terminal 16.
Workshop Production anomalous event generally can be divided into several large classes such as unit exception, material exception, abnormal quality, personnel are abnormal, frock is abnormal, and unit exception is divided into again the equipment failure that digitized degree and the lower common equipment faults of interface opening degree and digitized degree and interface opening degree are higher.For digitized degree and the higher equipment failure of interface opening degree, by described information acquisition terminal 13 acquisition abnormity information automatically; And for material exception, abnormal quality, personnel's exception and digitized degree and the lower common equipment faults of interface opening degree, identified by described identification label 11 by described mobile terminal 12.In order to distinguish different abnormal factorses, described identification label 11 being set and identifying.Described identification label 11 comprises label information, and each abnormal factors correspondence arranges an identification label, and described label information can be the numbering of abnormal factors corresponding to identification label belonging to it.Described identification label 11 can be RFID label tag, RFIC label, bar coded sticker or two-dimension code label, and described abnormal factors comprises production equipment, material, producers, frock and semi-manufacture.
Described mobile terminal 12 is suitable for reading described identification label to obtain the first kind abnormal events information of producers' feedback, and described first kind abnormal events information is sent to described database 14.The embodiment of the present invention provides a kind of structural representation of described mobile terminal 12, as shown in Figure 2.Described mobile terminal 12 comprises load module 21, identification module 22, control module 23, communication module 24 and the power module (not shown) for described mobile terminal 12 power supply.
Particularly, described load module 21 is suitable for the anomalous event type receiving producers' feedback, and described anomalous event type is sent to described control module 23.The anomalous event type conversion that producers feed back is the electric signal being suitable for transmitting by described load module 21, can be touch-screen or keyboard.
Described identification module 22 is suitable for reading to obtain label information to institute's identification label 11, and described label information is sent to described control module 23.Can be that RFID label tag, RFIC label, bar coded sticker or two-dimension code label are corresponding with described identification label 11, described identification module 22 can be RFID reader, RFIC reader, bar code scanner or Quick Response Code scanner.
Described control module 23 is suitable for processing to obtain described first kind abnormal events information to described anomalous event type and described label information.Processing mode comprises analog-to-digital conversion process, digital-to-analog conversion process and amplifies processing mode common in the data transmission procedures such as process, and those skilled in the art know principle and the function of above-mentioned various data processing, do not repeat them here.
Described communication module 24 is suitable for controlling to communicate between described control module 23 and described database 14.Further, described communication module 24 can be connected with described control module 23 by serial line interface or parallel interface, is connected with described database 14 by communication.
Continue with reference to figure 1, described information acquisition terminal 13 is suitable for the Equations of The Second Kind abnormal events information automatically gathered on production line, and described Equations of The Second Kind abnormal events information is sent to described database 14.Particularly, described information acquisition terminal 13 comprises the acquisition interface such as sensor, serial ports and network interface, can be used for the collection of the information such as workshop data and audio frequency and video, transmits and monitor, for various manufacturing activities in enterprise and between enterprise provides network information Cross support.Described information acquisition terminal 13 can adopt existing structure, does not repeat them here.
Described database 14 is suitable for storing described first kind abnormal events information and described Equations of The Second Kind abnormal events information.Described server 15 is suitable for the anomalous event type analyzing described first kind abnormal events information and described Equations of The Second Kind abnormal events information, and according to analysis result, described first kind abnormal events information and described Equations of The Second Kind abnormal events information is sent to corresponding office terminal.The type of abnormal events information is different, and the managerial personnel be responsible for it are also different.By the analysis of described server 15, correspondingly abnormal events information is sent to the office terminal of corresponding management personnel.Described server 15 can pass through the much information transfer modes such as computer network, SMS (short message service), alarm device, LED giant-screen, the abnormal information that production scene gathers is passed to related management personnel in time, and the anomalous event processing scheme also managerial personnel can formulated and instruction pass to on-the-spot associative operation personnel in time.Transmitted by multimode information, managerial personnel and decision-making level can not limit by place, can control Workshop production scene anomalous event situation in time, accurately and comprehensively.Described office terminal 16 is suitable for receiving and shows described first kind abnormal events information and described Equations of The Second Kind abnormal events information, reminds managerial personnel to process abnormal events information.Described office terminal 16 can be desk-top computer, notebook computer or mobile phone.
The above is only preferred embodiment of the present invention, and not do any pro forma restriction to the present invention, every any simple modification, equivalent variations done above embodiment according to technical spirit of the present invention, all falls within protection scope of the present invention.
Claims (6)
1. a production anomalous event real-time management system, is characterized in that, comprises identification label, mobile terminal, information acquisition terminal, database, server and office terminal;
Described identification label is used for identifying abnormal factors;
Described mobile terminal is suitable for reading described identification label to obtain the first kind abnormal events information of producers' feedback, and described first kind abnormal events information is sent to described database;
Described information acquisition terminal is suitable for the Equations of The Second Kind abnormal events information automatically gathered on production line, and described Equations of The Second Kind abnormal events information is sent to described database;
Described database is suitable for storing described first kind abnormal events information and described Equations of The Second Kind abnormal events information;
Described server is suitable for the anomalous event type analyzing described first kind abnormal events information and described Equations of The Second Kind abnormal events information, and according to analysis result, described first kind abnormal events information and described Equations of The Second Kind abnormal events information is sent to corresponding office terminal;
Described office terminal is suitable for receiving and shows described first kind abnormal events information and described Equations of The Second Kind abnormal events information.
2. production anomalous event real-time management system according to claim 1, it is characterized in that, described abnormal factors comprises production equipment, material, producers, frock and semi-manufacture.
3. production anomalous event real-time management system according to claim 1, is characterized in that, described identification label is RFID label tag, RFIC label, bar coded sticker or two-dimension code label.
4. production anomalous event real-time management system according to claim 1, it is characterized in that, described mobile terminal comprises load module, identification module, control module, communication module and power module;
Described load module is suitable for the anomalous event type receiving producers' feedback, and described anomalous event type is sent to described control module;
Described identification module is suitable for reading to obtain label information to institute's identification label, and described label information is sent to described control module;
Described control module is suitable for processing to obtain described first kind abnormal events information to described anomalous event type and described label information;
Described communication module is suitable for controlling to communicate between described control module and described database;
Described power module is suitable for described mobile terminal and powers.
5. production anomalous event real-time management system according to claim 4, is characterized in that, described load module is touch-screen or keyboard.
6. production anomalous event real-time management system according to claim 1, is characterized in that, described office terminal is desk-top computer, notebook computer or mobile phone.
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| CN201510704212.2A CN105335770A (en) | 2015-10-27 | 2015-10-27 | Abnormal production event real-time management system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106228469A (en) * | 2016-08-11 | 2016-12-14 | 国网江苏省电力公司金湖县供电公司 | A kind of power grid accident information automatic interaction system based on bar code scanning |
| CN107295068A (en) * | 2017-05-27 | 2017-10-24 | 镇江苏仪德科技有限公司 | A kind of product quality control system based on Ethernet |
| CN110494861A (en) * | 2017-03-31 | 2019-11-22 | 横河电机株式会社 | Method for detecting abnormality and system based on image |
| CN112511372A (en) * | 2020-11-06 | 2021-03-16 | 新华三技术有限公司 | Anomaly detection method, device and equipment |
| CN114066379A (en) * | 2020-08-06 | 2022-02-18 | 浙江杰克智能缝制科技有限公司 | Event management method/system, server, Internet of things system and readable storage medium |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106228469A (en) * | 2016-08-11 | 2016-12-14 | 国网江苏省电力公司金湖县供电公司 | A kind of power grid accident information automatic interaction system based on bar code scanning |
| CN110494861A (en) * | 2017-03-31 | 2019-11-22 | 横河电机株式会社 | Method for detecting abnormality and system based on image |
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| CN114066379A (en) * | 2020-08-06 | 2022-02-18 | 浙江杰克智能缝制科技有限公司 | Event management method/system, server, Internet of things system and readable storage medium |
| CN112511372A (en) * | 2020-11-06 | 2021-03-16 | 新华三技术有限公司 | Anomaly detection method, device and equipment |
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Application publication date: 20160217 |