CN113673797A - Production monitoring method and device and computer readable storage medium - Google Patents
Production monitoring method and device and computer readable storage medium Download PDFInfo
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
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- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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Abstract
A production monitoring method comprising: acquiring real-time production data of a production line from a production system, and updating the production data in real time; analyzing the production data, the analyzing comprising: comparing the production data with preset standard production data to judge whether the production data are abnormal or not; generating production information according to the analysis result and the production data; and sending the production information to a monitoring terminal so that the monitoring terminal displays the production information. The method can realize automatic acquisition and analysis of production data in industrial production, control the monitoring terminal to display real-time production information, and improve monitoring efficiency. The invention also provides a production monitoring device and a computer readable storage medium.
Description
Technical Field
The invention relates to the field of production monitoring, in particular to a production monitoring method and device and a computer readable storage medium.
Background
With the development of technology, production management systems are also developing towards intellectualization, wherein many factories use intelligent bulletin boards to present production information. In the traditional display method, personnel are required to perform basic data collection and arrangement, and then the data is input into a system, so that the bulletin board can be displayed. Therefore, a large amount of manpower and material resources are required to be invested for data acquisition and arrangement, the display function is single, the real-time update of the data cannot be realized, and the help to the on-site production management is very limited, so that how to reflect the production information in the bulletin board in real time is a very concerned problem for production managers.
Disclosure of Invention
In view of the foregoing, it is desirable to provide a production monitoring method, a production monitoring apparatus and a computer-readable storage medium to solve the above problems.
A first aspect of the invention provides a production monitoring method comprising:
acquiring real-time production data of a production line from a production system, and updating the production data in real time;
analyzing the production data, including: comparing the production data with preset standard production data to judge whether the production data are abnormal or not;
generating production information according to the analysis result and the production data;
and sending the production information to a monitoring terminal so that the monitoring terminal displays the production information.
Further, when the production information is generated, the display color of the production information is determined according to the analysis result of the production data so as to remind a user.
Further, the production information comprises production progress, and production data in the production information is displayed in a progress bar mode;
if the production progress is in progress, determining that the display color of the production information is a first normal color;
and if the production progress is finished, determining that the display color of the production information is a second normal color or an abnormal color according to the analysis result.
Further, the method further comprises:
judging whether the production information with abnormal color exists or not;
if the production information with abnormal color is judged, matching the production information with data in a cloud production database to determine whether the production information is abnormal;
and if the abnormal production information is confirmed, sending the abnormal production information to the monitoring terminal for displaying.
Further, the step of analyzing the production data further comprises:
analyzing the input quantity, the output quantity and the stock water level of the product according to the real-time production data;
and comparing the input amount, the output amount and the production water level with daily production input-output target data respectively to judge whether the input amount, the output amount and the stock water level reach the standard or not.
Further, if the production information of the abnormal color is judged to exist, and the production information of the abnormal color is the input amount, the output amount or the production water level, corresponding abnormal countermeasure information is sent to the monitoring terminal.
Further, before obtaining real-time production data of a production line from the production system, the method further comprises:
receiving production area information input by a user, wherein the production area information comprises at least one of a factory area, a building, a floor and an area;
and screening out at least one production line according to the production area information.
Further, the method further comprises:
matching the screened production line with production scheduling information to determine whether the production line is in production.
A second aspect of the present invention provides a production monitoring apparatus, which includes a processor and a memory, wherein the memory stores a plurality of computer programs, and the processor is configured to implement the steps of the production monitoring method when executing the computer programs stored in the memory.
A third aspect of the invention provides a computer-readable storage medium having stored thereon a plurality of instructions executable by one or more processors to perform the steps of the above-described production monitoring method.
The production monitoring method, the production monitoring device and the computer readable storage medium can acquire real-time production data of a production line from a production system and update the production data in real time; analyzing the production data, and generating production information according to an analysis result and the production data; the production information is sent to a monitoring terminal, so that the monitoring terminal displays the production information, automatic acquisition and analysis of production data in industrial production can be realized, the monitoring terminal is controlled to display real-time production information, and the efficiency, accuracy and reliability of production monitoring are improved.
Drawings
FIG. 1 is a schematic diagram of an application environment of a production monitoring device according to an embodiment of the present invention.
FIG. 2 is a schematic diagram of an embodiment of a production monitoring device.
FIG. 3 is a functional block diagram of a process for manufacturing monitoring settings according to one embodiment of the present invention.
FIG. 4 is a flow chart of a production monitoring method of one embodiment of the present invention.
Description of the main elements
Production monitoring setting program 30
Receiving module 101
Detailed Description
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is further noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Referring to fig. 1, fig. 1 is a schematic diagram of an operating environment of a production monitoring device according to a preferred embodiment of the invention. In one embodiment, the production monitoring device 100 is communicatively connected to the production system 200, at least one monitoring terminal 300, and the cloud production server 400.
The production system 200 is used for managing a plurality of production lines of a production workshop, and the production system 200 collects production data of each production line in real time. In one embodiment, the production system is, for example, a Shop-controller Control System (SFC) system, which integrates various data of each unit (e.g., material, raw pipe, manufacturing, product pipe, bin pipe, etc.) in the production field.
The monitoring terminal 300 is used for displaying production information so as to facilitate a user to check and monitor the production information. The monitoring terminal 300 is, for example, an electronic billboard, but is not limited thereto, and the monitoring terminal 300 may also be a tablet computer, a mobile terminal, and the like.
The cloud production server 400 stores a cloud production database, which is used for storing production scheduling information, production abnormal information, abnormal countermeasure information for various abnormal situations, and the like.
Referring to fig. 2, a schematic diagram of a production monitoring device 100 according to a preferred embodiment of the invention is shown.
In one embodiment, the production monitoring device 100 includes a memory 10, a processor 20, and a production monitoring setting program 30 stored in the memory 10 and executable on the processor 20. The processor 20 implements steps in an embodiment of a production monitoring method, such as steps S1-S9 shown in fig. 4, when executing the production monitoring setting program 30. Alternatively, the processor 20 implements the functions of the modules in the production monitoring setting program embodiment, such as the modules 101 to 107 in fig. 3, when executing the production monitoring setting program 30.
The production monitoring setup program 30 may be partitioned into one or more modules that are stored in the memory 10 and executed by the processor 20 to accomplish the present invention. The one or more modules may be a series of computer program instruction segments capable of performing specific functions, which are used to describe the execution process of the production monitoring setting program 30 in the production monitoring device 100. For example, the production monitoring setting program 30 may be divided into a receiving module 101, a screening module 102, an obtaining module 103, an analyzing module 104, an information generating module 105, a display control module 106, and a judging module 107 in fig. 3. Specific functions of the modules refer to the functions of the modules in fig. 3 below.
The Processor 20 may be a Central Processing Unit (CPU), other general purpose Processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), an off-the-shelf Programmable Gate Array (FPGA) or other Programmable logic device, discrete Gate or transistor logic, discrete hardware components, etc. The general purpose processor may be a microprocessor or the processor 20 may be any conventional processor or the like, and the processor 20 may be connected to the various parts of the production monitoring device 100 using various interfaces and buses.
The memory 10 may be used to store the production monitoring setting program 30 and/or modules, and the processor 20 may implement various functions of the production monitoring apparatus 100 by running or executing the computer program and/or modules stored in the memory 10 and calling data stored in the memory 10. The memory 10 may include high speed random access memory and may also include non-volatile memory such as a hard disk, a memory, a plug-in hard disk, a Smart Media Card (SMC), a Secure Digital (SD) Card, a Flash memory Card (Flash Card), at least one magnetic disk storage device, a Flash memory device, or other non-volatile solid state storage device.
In an embodiment, the production monitoring apparatus 100 further includes a communication unit 40, and the communication unit 40 is configured to establish a communication connection with the production system 200, the monitoring terminal 300, and the cloud production server 400 or other computer apparatuses in a wired or wireless manner. The communication unit 40 may be a wired communication unit or a wireless communication unit.
The production monitoring device 100 may be a desktop computer, a notebook computer, a palm computer, a cloud server, or other computing devices. It will be understood by those skilled in the art that the schematic diagram is merely an example of the production monitoring apparatus 100, and does not constitute a limitation of the production monitoring apparatus 100, and may include more or less components than those shown, or combine some components, or different components, for example, the production monitoring apparatus 100 may further include a network access device, a bus, an input-output unit, and the like.
FIG. 3 is a functional block diagram of a preferred embodiment of the manufacturing monitor setup procedure according to the present invention.
Referring to fig. 3, the production monitoring setting program 30 may include a receiving module 101, a filtering module 102, an obtaining module 103, an analyzing module 104, an information generating module 105, a display control module 106, and a determining module 107. In one embodiment, the modules may be programmable software instructions stored in the memory 10 and called to be executed by the processor 20. It will be appreciated that in other embodiments, the modules may also be program instructions or firmware (firmware) that are resident in the processor 20.
The receiving module 101 is configured to receive production area information input by a user, where the production area information includes at least one of a factory floor, a building, a floor, and an area. The receiving module 101 is further configured to receive product information or other screening condition information input by a user.
The screening module 102 is configured to screen out at least one production line according to the production area information.
In an embodiment, the screening module 102 is configured to match the production area information with the line body information stored in the cloud production server 400 to determine a production line of the product.
When analyzing capacity, the screening module 102 may screen out a production line for analysis.
When analyzing the input amount, the output amount and the stock level, the screening module 102 may screen a plurality of production lines corresponding to the product information input by the user.
The obtaining module 103 is configured to obtain real-time production data of the production line from the production system 200, and update the production data in real time.
The analysis module 104 is configured to analyze the production data, the analyzing including: and comparing the production data with preset standard production data to judge whether the production data are abnormal.
In one embodiment, the analyzing further comprises: analyzing the input quantity, the output quantity and the stock water level of the product according to the real-time production data; and comparing the input amount, the output amount and the production water level with daily production input-output target data respectively to judge whether the input amount, the output amount and the stock water level reach the standard or not.
The information generating module 105 is configured to generate production information according to the analysis result of the analyzing module 104 and the production data.
In an embodiment, when the information generating module 105 generates the production information, the display color of the production information is determined according to the analysis result of the production data, so as to remind the user.
Preferably, when the production information is generated, the display color of the production information is determined according to the analysis result of the production data to remind the user. For example, if the analysis result is that the production data is normal, the display color of the production information is controlled to be green; and if the analysis result is that the production data is abnormal, controlling the display color of the production information to be red or yellow.
In one embodiment, the production information includes production progress, and production data in the production information is displayed in a progress bar manner.
And if the production progress is in progress, determining that the display color of the production information is a first normal color, and continuously updating the production information in the time interval. The first normal color is, for example, yellow or white, etc.
And if the production progress is finished, determining that the display color of the production information is a second normal color or an abnormal color according to the analysis result, and locking the progress bar of the production information. The second normal color is, for example, green, and the abnormal color is, for example, red.
The display control module 106 is configured to send the production information to the monitoring terminal 300, so that the monitoring terminal 300 displays the production information.
The display control module 106 is further configured to send the abnormal countermeasure information to the monitoring terminal 300.
The judging module 107 is configured to judge whether the production information with an abnormal color exists.
When the production information with the abnormal color is judged, the judging module 107 is further configured to match the abnormal production information with data in a cloud production database to determine whether production abnormal information exists.
The display control module 106 is further configured to send the production exception information to the monitoring terminal 300.
FIG. 4 is a flow chart of a method of monitoring production in accordance with an embodiment of the present invention. The order of the steps in the flow chart may be changed and some steps may be omitted according to different needs.
In step S1, the production area information input by the user is received.
Specifically, the receiving module 101 receives the production area information input by the user, where the production area information includes at least one of a factory floor, a building, a floor, and an area. The user can input the production area information by direct input or selection.
In one embodiment, the receiving module 101 simultaneously receives product information input by a user.
And step S2, screening at least one production line according to the production area information.
Specifically, the screening module 102 matches the production area information with the line body information stored in the cloud production database to determine a production line of the product.
It is understood that steps S1, S2 may be omitted, for example, real-time production data is directly obtained from the production system 200 according to the identification information of the production line.
In one embodiment, step S2 is followed by the steps of:
matching the screened production line with production scheduling information to determine whether the production line is in production, and if so, entering step S3; if not, the process is ended.
Step S3, obtaining real-time production data of the production line from the production system 200, and updating the production data in real time.
Specifically, the obtaining module 103 performs information interaction with the production system 200 to obtain real-time production data of the production line, and performs real-time update according to the system refresh time.
The production data may include, but is not limited to, input amount, output amount, production level, etc. of the product, and may also include production capacity per unit time, product inspection data, etc.
And step S4, analyzing the production data.
The analysis module 104 analyzes the acquired production data.
In one embodiment, the analyzing comprises: and comparing the production data with preset standard production data to judge whether the production data are abnormal.
And step S5, generating production information according to the analysis result and the production data.
The information generating module 105 generates production information according to the analysis result and the production data.
Preferably, when the production information is generated, the display color of the production information is determined according to the analysis result of the production data to remind the user. For example, if the analysis result is that the production data is normal, the display color of the production information is controlled to be green; and if the analysis result is that the production data is abnormal, controlling the display color of the production information to be red or yellow.
In one embodiment, the production information includes production progress, and production data in the production information is displayed in a progress bar manner.
And if the production progress is in progress, determining that the display color of the production information is a first normal color, and continuously updating the production information in the time interval. The first normal color is, for example, yellow or white, etc.
And if the production progress is finished, determining that the display color of the production information is a second normal color or an abnormal color according to the analysis result, and locking the progress bar of the production information. The second normal color is, for example, green, and the abnormal color is, for example, red.
For example, if the production schedule is completed but the production capacity is not up to the standard, the production information is displayed as red, otherwise, the production information is displayed as green.
Step S6, sending the production information to a monitoring terminal 300, so that the monitoring terminal 300 displays the production information.
Specifically, the display control module sends the production information to the monitoring terminal 300, and the monitoring terminal 300 displays the production information in real time.
The monitoring terminal 300 displays the production information with colors in a progress bar mode, so that a user can visually confirm the production condition of the line body and confirm the production progress in time, and the stable production is realized.
Further, in an embodiment, after step S6, the production monitoring method further includes the following steps.
Step S7, determining whether there is the production information of the abnormal color.
The judgment module 107 judges whether the production information of the abnormal color is present. If yes, go to step S8; if not, the process is ended.
And step S8, matching the data in the cloud production database to determine whether production abnormal information exists.
Specifically, the obtaining module 103 matches the production line corresponding to the production information displayed in the abnormal color with the data in the cloud production database to determine whether there is abnormal production information.
For example, the cloud production database records that the production abnormal information of the production line is a machine fault, and the production abnormal information can be obtained after the production line is matched with the data in the cloud production database; if the matching fails, it indicates that the abnormal production information is not recorded in the cloud production database, and the cloud production database needs to be manually moved to a production line for confirmation.
If yes, the obtaining module 103 obtains the production exception information, and the process goes to step S9; if not, the process is ended.
Step S9, sending the production abnormal information to the monitoring terminal 300 for display.
The display control module 106 sends the production abnormal information to the monitoring terminal 300 for display.
Preferably, the display control module 106 controls the production abnormal information to be displayed in a pop-up manner.
In another embodiment, the step of analyzing the production data in step S4 further comprises:
analyzing the input quantity, the output quantity and the stock water level of the product according to the real-time production data; and comparing the input amount, the output amount and the production water level with daily production input-output target data respectively to judge whether the input amount, the output amount and the stock water level reach the standard or not.
It is understood that the production data may be production data of a plurality of production lines corresponding to the same product, thereby facilitating the input amount, the output amount, and the stock level.
Correspondingly, in step S5, the display color of the production information is determined according to the comparison result of the input amount, the output amount and the stock water level, for example, if the input amount, the output amount and the stock water level reach standards, the display color is green; and if any one of the input amount, the output amount and the stock water level does not reach the standard, displaying the color of red.
Accordingly, in step S7, if it is determined that there is the production information of the abnormal color and the production information of the abnormal color is the input amount, the output amount, or the production water level, the corresponding abnormal countermeasure information is transmitted to the monitor terminal 300.
The obtaining module 103 may match the abnormal production information with the countermeasure information in the cloud production database to obtain the abnormal countermeasure information quickly, so that the user can handle the abnormality conveniently.
In this embodiment, the production information may include real-time production data, standard production data, input, output, stock level, and a plurality of analysis results; each item of data can be displayed by a progress bar, and the display color of each progress bar is determined by the corresponding analysis result.
It is understood that each item of data may also be displayed graphically or in text.
The production monitoring setting program further stores a UI setting module (not shown) for setting a display interface of production information.
It is understood that steps S1 and S2 may be omitted, and real-time production data may be obtained from the production system according to the identification information of the production line.
The production monitoring device 100, the method and the computer-readable storage medium can acquire real-time production data of a production line from the production system 200 and update the production data in real time; analyzing the production data, the analyzing comprising: comparing the production data with preset standard production data to judge whether the production data are abnormal or not; generating production information according to the analysis result and the production data; and sending the production information to a monitoring terminal 300, so that the monitoring terminal 300 displays the production information. Therefore, the production monitoring device 100, the method and the computer readable storage medium can realize automatic acquisition and analysis of production data in industrial production, control the monitoring terminal to display real-time production information, so that a user can know the latest production state in time, and production scheduling personnel can find problems existing in early warning and adjust production scheduling in time, thereby improving monitoring timeliness, reducing abnormal loss and achieving the purposes of quality improvement and efficiency improvement; meanwhile, the difficulty of data acquisition and arrangement is reduced, the labor cost is saved, and the monitoring efficiency is improved.
In addition, the production monitoring device 100, the production monitoring method and the computer readable storage medium can also control the display color of the production information, improve the diversity of the display of the monitoring terminal, facilitate the user to check the production state clearly, confirm the production progress in time and realize the stable production. The invention can monitor the production capacity, the production input-output and the water level, and realize the balanced production management.
The modules/units integrated with the production monitoring apparatus 100, if implemented in the form of software functional units and sold or used as independent products, may be stored in a computer readable storage medium. Based on such understanding, all or part of the flow of the method according to the embodiments of the present invention may also be implemented by a computer program, which may be stored in a computer-readable storage medium, and which, when executed by a processor, may implement the steps of the above-described embodiments of the method. Wherein the computer program comprises computer program code, which may be in the form of source code, object code, an executable file or some intermediate form, etc. The computer-readable medium may include: any entity or device capable of carrying the computer program code, recording medium, usb disk, removable hard disk, magnetic disk, optical disk, computer Memory, Read-Only Memory (ROM), Random Access Memory (RAM), electrical carrier wave signals, telecommunications signals, software distribution medium, and the like. It should be noted that the computer readable medium may contain content that is subject to appropriate increase or decrease as required by legislation and patent practice in jurisdictions, for example, in some jurisdictions, computer readable media does not include electrical carrier signals and telecommunications signals as is required by legislation and patent practice.
In the embodiments provided in the present invention, it should be understood that the disclosed computer apparatus and method can be implemented in other ways. For example, the above-described embodiments of the computer apparatus are merely illustrative, and for example, the division of the units is only one logical function division, and there may be other divisions when the actual implementation is performed.
In addition, functional units in the embodiments of the present invention may be integrated into the same processing unit, or each unit may exist alone physically, or two or more units are integrated into the same unit. The integrated unit can be realized in a form of hardware, or in a form of hardware plus a software functional module.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned. Furthermore, it is obvious that the word "comprising" does not exclude other elements or steps, and the singular does not exclude the plural. The units or computer means recited in the computer means claims may also be implemented by the same unit or computer means, either in software or in hardware. The terms first, second, etc. are used to denote names, but not any particular order.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. A production monitoring method comprising:
acquiring real-time production data of a production line from a production system, and updating the production data in real time;
analyzing the production data, specifically comprising: comparing the production data with preset standard production data to judge whether the production data are abnormal or not;
generating production information according to the analysis result and the production data;
and sending the production information to a monitoring terminal so that the monitoring terminal displays the production information.
2. The production monitoring method according to claim 1, wherein a display color of the production information is determined based on an analysis result of production data to remind a user when the production information is generated.
3. The production monitoring method according to claim 2, wherein the production information includes production progress, and production data in the production information is displayed in a form of a progress bar;
if the production progress is in progress, determining that the display color of the production information is a first normal color;
and if the production progress is finished, determining that the display color of the production information is a second normal color or an abnormal color according to the analysis result.
4. The production monitoring method of claim 3, further comprising:
judging whether the production information with abnormal color exists or not;
if the production information with abnormal color is judged, matching the production information with data in a cloud production database to determine whether the production information is abnormal;
and if the abnormal production information is confirmed, sending the abnormal production information to the monitoring terminal for displaying.
5. The production monitoring method of claim 4, wherein the step of analyzing the production data further comprises:
analyzing the input quantity, the output quantity and the stock water level of the product according to the real-time production data;
and comparing the input amount, the output amount and the production water level with daily production input-output target data respectively to judge whether the input amount, the output amount and the stock water level reach the standard or not.
6. The production monitoring method according to claim 5, wherein if it is determined that there is the production information of an abnormal color and the production information of the abnormal color is the input amount, the output amount, or the production water level, the corresponding abnormal countermeasure information is transmitted to the monitoring terminal.
7. The production monitoring method of claim 1, wherein prior to obtaining real-time production data for a production line from the production system, the method further comprises:
receiving production area information input by a user, wherein the production area information comprises at least one of a factory area, a building, a floor and an area;
and screening out at least one production line according to the production area information.
8. The production monitoring method of claim 7, further comprising:
matching the screened production line with production scheduling information to determine whether the production line is in production.
9. A production monitoring device comprising a processor and a memory, the memory having stored thereon a number of computer programs, characterized in that the processor is adapted to carry out the steps of the production monitoring method according to any one of claims 1-8 when executing the computer programs stored in the memory.
10. A computer-readable storage medium having stored thereon instructions executable by one or more processors to perform the steps of the production monitoring method as recited in any one of claims 1-8.
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| CN114167775A (en) * | 2021-11-30 | 2022-03-11 | 上海德衡数据科技有限公司 | Real-time external control method and system based on robot |
| CN115239227A (en) * | 2022-06-23 | 2022-10-25 | 深圳市宇航软件股份有限公司 | Production station monitoring method and system |
| CN114167775B (en) * | 2021-11-30 | 2024-04-26 | 上海德衡数据科技有限公司 | Real-time external control method and system based on robot |
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