CN100426165C

CN100426165C - Equipment management network monitoring system

Info

Publication number: CN100426165C
Application number: CNB2004100454462A
Authority: CN
Inventors: 章近达
Original assignee: Individual
Current assignee: Individual
Priority date: 2004-05-20
Filing date: 2004-05-20
Publication date: 2008-10-15
Anticipated expiration: 2024-05-20
Also published as: CN1591252A

Abstract

The present invention relates to equipment management network monitoring system mainly composed of a site equipment bus network system and a computer equipment monitoring system, wherein the site equipment bus network system matched with an intelligent remote module by a high performance programmable logic controller (PLC) or an industrial control computer is connected with sample data of a remote I/O module by an industry bus and is connected with a terminal adapter of equipment end to detect and display the equipment status; a host computer of the system is connected to a local area network by an RJ45 interface. In addition, the host computer enters a stand-by status through a status indication interface. Thereby, the present invention has the characteristics of factory manufacturing system optimization, equipment utilization rate improvement, factory profit increase assistance, etc. Simultaneously, the present invention thoroughly changes the one-sidedness, the passivity and the blindness of equipment management, and the present invention can greatly improve the informatization level of the equipment management.

Description

Equipment Management Network Monitoring System

Technical field

The present invention relates to be a kind of networking based on field device bus network system and computer system, informationalized, can be real-time, the on-the-spot all devices running status of monitoring of the overall situation and the equipment management system that writes down the immediate status data message automatically, belong to equipment management system.

Background technology

Under existing equipment control pattern, equipment running status in the GPRS factory, no matter be operating personnel for equipment, or the managerial personnel of equipment, or even high-level leader, all can only be, and the scope that can observe is very little by artificial observation and hand-kept, synchronization can only be paid close attention to the situation of or several equipment.The service data of some equipment if desired, for example the operation ratio of equipment, production technology time, form etc., can only rely on complicate statistics afterwards at present, just can draw rough data, if want to obtain more detailed data, response speed of the logout of equipment, service or the like for example, rely on the classic method of present this complicate statistics, also far can not accomplish, be exactly the equipment running status indication that has of some equipment itself with statistics etc., also be individual data, therefore can not accomplish the monitoring and the statistics of the real-time status of factory's overall situation at present.Existence in view of above-mentioned traditional equipment control pattern, in case situation appears in device context, operating personnel must seek help everywhere, both wasted operating personnel's time, also wasted the valuable working time of equipment, even can bring serious economy loss to factory, therefore, there is one-sidedness, passivity and blindness to a great extent in existing conventional management pattern.

Under traditional equipment control pattern, writing task needs operating personnel with written mode hand-kept, common this data are operating personnel's a kind of more rough explanations to actual state and situation reason, its accuracy is difficult to guarantee, so these data are difficult to play substantial effect, and, the statistician also to spend a large amount of time and efforts import and edit every day, weekly, every month record form.

Factory increases new equipment or additional facilities, need to drop into great amount of manpower and material resources and financial resources, carry out under the situation of equipment dilatation there is no need to spend great amount of investment, in order to improve the throughput rate of existing manufacturing system to greatest extent, the utilization factor of optimizing and improve facility is to realize reducing continuously a key factor of unit manufacturing cost.

Summary of the invention

The objective of the invention is to overcome the deficiency of above-mentioned existence, and provide a kind of Equipment Management Network Monitoring System that can monitor on-the-spot all devices running status in real time and write down the immediate status data message automatically, with method more easily come Collection and analysis optimize continuously all make resources required in real time and historical information, support factory to optimize their production run by the shut-down of minimizing equipment, device translates time, plant maintenance problem and product flow problem, improve staff's work efficiency and plant factor, excavate the potential ability of equipment.

The objective of the invention is to finish by following technical solution, it mainly is made up of field device bus network system and computer equipment supervisory system, wherein the field device bus network system utilizes high performance programmable logic controller PLC or industrial computer to cooperate with the intelligent remote module, connect remote I/O module samples data by industrial bus, and be connected with the terminal adapter of equipment end, realize the detection and the demonstration of equipment state.

Terminal adapter in the described field device bus network system mainly is that the starting-up signal that takes out on the slave unit, run signal are imported the remote I/O module with the given maintenance signal of operating personnel, help signal, and receive or show the state of the seeking help indication of sending from PCL or industrial computer, holding state indication, running status indication and service mode indication.

PLC in the described field device bus network system or industrial computer are connected with system host usb data interface in the computer equipment supervisory system by the usb data interface, the immediate status of the various states of PLC or industrial computer sampling and data transfer such as state time, process time, equipment cycle index, super process time number of times are arrived system host, the monitoring of the immediate status of arbitrary equipment and related data in the realization system.

Computer equipment supervisory system of the present invention is also carried out the work of following content: 1, system log (SYSLOG), include zero-time, current time that system moves, and hours of operation shows; Show with PLC or industrial computer state communication state; Last seat in the plane state shows; Each order of classes or grades at school commuter time is provided with; Show with the database communication state; The screen switching mode of monitor state, be provided with switching time; Maintenance record is filled in the zone and is uploaded mode etc. with record; 2, parameter information comprises device number, device name, device numbering; Time-out time; Cycle operation is provided with; Each class operator name or employee number; Fast unified parameter setting; Time parameter writes PLC and is provided with; Defencive function is provided with; Import and derivation operator's name or employee number setting; 3, this class monitoring comprises device number; Implementor name; Corresponding on-the-spot state indication; The expansion indication; Growth data; The maintenance and the answer speed of seeking help; The production line state is assumed overall responsibility for; System state indicator; 16 groups numbering shows; Current group number shows that the speed of automatic switchover group shows, picture switching state indication etc.; 4, page of data comprises the inquiry of relevant datas such as this week, last week, this month, last month, this year, last year; 5, unit data comprise the state time keeping of in two years this class of single device, a class, two classes, class Three, this week, last week, this month, last month, this year, last year etc.; Growth data; Corresponding presence states indication; Expansion indication etc.

The system host of described computer equipment supervisory system is connected on the LAN (Local Area Network) by the RJ45 interface, have on the LAN (Local Area Network) possess corresponding authority loom can by with being connected of monitoring of tools main frame; Also carry out holding state, running status, service mode, the state of seeking help by state indication interface, move overtime, the demonstration of comprehensive states such as hardware fault.

The system host of computer equipment supervisory system of the present invention links to each other with equipment operation information data analytic system by the data server that joins, this system includes following content at least: 1, main interface, include: master menu is used for the raw data editor that initialization data is imported; Be used for " data loading " that initialization data imports database; Be used for " report wizard " that form generates automatically; Be used for " system management " that System Privileges and server are provided with; Data base initialize instrument " data system management "; " joint detection " that is used for the test of database connection status; The member who is used under the corresponding classification of database searches and duplicates " fast data search " that makes things convenient for report wizard to use; " edit model " of the self-defined usefulness of report form statistics figure template; 2, report making guide includes: the report query conditions setting; Form unit; Template graph; The display process tabulation; Join and handle tabulation; 3, obtain data, include the information profile hurdle, the data estimator total amount; Obtain data and output report.

Report query set-up mode in the described equipment operation information data analytic system comprises: 1, divide by object, factory is arranged, workshop, teams and groups, equipment, operator, operation, production line, manufacturer; 2, come by type to divide, start is arranged, operation is adjusted, and maintenance is sought help, and reports for repairment, and the answer speed of seeking help reports answer speed for repairment, production time per piece or overtime analysis; 3, divide by the time, year, month, day is arranged, order of classes or grades at school is all or self-defined random time scope; 4, divide by mode, inquiry is arranged, print, simulation is printed or is joined analysis chart, copies and derive.

The present invention has broken original outmoded equipment control pattern, the equipment control of modern factories is really accomplished " management and On-the-spot Interaction ".Fault is reported for repairment and help signal sends easily, allows on-the-spot operating personnel easily enjoy high-quality and service efficiently, and all are the center with the scene, is more paid attention to and pays close attention to.Managerial personnel only need any computer in operator's console or LAN (Local Area Network), can both monitor in real time the running status of on-the-spot all devices, and the work that needs to make an inspection tour becomes very targeted.Managerial personnel can inquire about all real-time and historical datas of making resource immediately, determine the problem place in the production run easily, thereby carry out necessary correction, improve production run.In addition, the present invention also has comprehensive functions such as fault self-diagnosis, more can embody intellectuality, hommization, modern management.The present invention is by the real lice monitoring to equipment running status, use real time data and shut-down is relevant with efficient, based on network crucial manufacturing information, optimize the manufacturing system of factory, improve usage ratio of equipment, help factory to increase profit, thoroughly change simultaneously one-sidedness, passivity, the blindness of equipment control, can greatly improve the level of IT application of equipment control, promoted the image of enterprise.

Description of drawings

Fig. 1 is a system flow block diagram of the present invention.

Embodiment

Standard configuration of the present invention is one group with 15 equipment, and 16 form 1 system unit, and a system unit can be monitored 240 equipment at most; A database can be shared by a plurality of systems, monitors several thousand, so that several ten thousand equipment, concrete quantity depends on the performance of using enterprise computer network and the capacity of data server.

The present invention mainly is made up of field device bus network system 1 and computer equipment supervisory system 2, wherein field device bus network system 1 utilizes high performance programmable logic controller PLC or industrial computer 3 to cooperate with the intelligent remote module, connect remote I/O module 5 sampled datas by industrial bus 4, and be connected with the terminal adapter 6 of equipment end, realize the detection and the demonstration of equipment state.

Terminal adapter in the described field device bus network system mainly is that the starting-up signal 7 that takes out on the slave unit, run signal 8 are imported remote I/O module 5 with the given maintenance signal 9 of operating personnel, help signal 10, and receive or show the state of the seeking help indication 11 of sending from PCL or industrial computer, holding state indication 12, running status indication 13 and service mode indication 14; Standby is overtime, and the operation process time is overtime, keep in repair overtime, terminal adapter hardware fault and the self check of the signals collecting sequential mistake comprehensive state indication such as indication etc. of reporting to the police.In addition by be installed in on-the-spot group terminal indication 34 point out with installation system host service function platform on 4 look pilot lamp do the comprehensive indication of various comprehensive states, as the indication 35 of starting shooting, operation indication 36, the indication 37 of seeking help, maintenance indication 38, understand the integrated operation state usefulness of workshop appliance when making an inspection tour in the workshop as visual management as managerial personnel.

PLC in the described field device bus network system 1 or industrial computer 3 is connected by the usb data interface of the system host 15 in usb data interface and the computer equipment supervisory system 2, it is selected with different communication ports with the different type selectings of industrial computer perhaps to press PLC, the various states of PLC or industrial computer 3 samplings, data transfer such as immediate status and state time, process time, equipment cycle index, super process time number of times are to system host 15, the monitoring of the immediate status of arbitrary equipment and related data in the realization system.System host 15 of the present invention, i.e. PC, but double as data server.Computer equipment supervisory system of the present invention is also carried out the work of following content: 1, system log (SYSLOG), include zero-time, current time that system moves, and hours of operation shows; Show with PLC or industrial computer state communication state; Last seat in the plane state shows; Each order of classes or grades at school commuter time is provided with; Show with the database communication state; The screen switching mode of monitor state, be provided with switching time; Maintenance record is filled in the zone and is uploaded mode etc. with record; 2, parameter information comprises device number, device name, device numbering; Time-out time; Cycle operation is provided with; Each class operator name or employee number; Fast unified parameter setting; Time parameter writes PLC and is provided with; Defencive function is provided with; Import and derivation operator's name or employee number setting; 3, this class monitoring comprises device number; Implementor name; Corresponding on-the-spot state indication; The expansion indication; Growth data; The maintenance and the answer speed of seeking help; The production line state is assumed overall responsibility for; System state indicator; 16 groups numbering shows; Current group number shows that the speed of automatic switchover group shows, picture switching state indication etc.; 4, page of data comprises the inquiry of relevant datas such as this week, last week, this month, last month, this year, last year; 5, unit data comprise the state time keeping of in two years this class of single device, a class, two classes, class Three, this week, last week, this month, last month, this year, last year etc.; Growth data; Corresponding presence states indication; Expansion indication etc.

The system host 15 of described computer equipment supervisory system 2 is connected on the LAN (Local Area Network) 16 by the RJ45 interface, has the loom that possesses corresponding authority can be by connecting with being connected with other computing machine on the LAN (Local Area Network) of equipment monitoring system main frame on the LAN (Local Area Network); Also carry out holding state 18, running status 19, service mode 20, the state 21 of seeking help by state indication interface 17, move overtimely 22, hardware fault 23 comprehensive states such as grade show synchronously.

System host 15 of the present invention also is connected with screen switching key 24, intelligent key 25, alarm switch 26, terminal pilot lamp 27, panel leds 28 and sound and light alarm 29 by the I/O interface.

The system host 15 of computer equipment supervisory system 2 of the present invention links to each other with equipment operation information data analytic system 31 by the data server 30 that joins, this system 31 includes following content at least: 1, main interface, include: master menu is used for the raw data editor that initialization data is imported; Be used for " data loading " that initialization data imports database; Be used for " report wizard " that form generates automatically; Be used for " system management " that System Privileges and server are provided with; Data base initialize instrument " data system management "; " joint detection " that is used for the test of database connection status; The member who is used under the corresponding classification of database searches and duplicates " fast data search " that makes things convenient for report wizard to use; " edit model " of the self-defined usefulness of report form statistics figure template; 2, report making guide includes: the report query conditions setting; Form unit; Template graph; The display process tabulation; Join and handle tabulation; 3, obtain data, include the information profile hurdle, the data estimator total amount; Obtain data and output report.

Report query set-up mode in the described equipment operation information data analytic system 25 comprises: 1, divide by object, factory is arranged, workshop, teams and groups, equipment, operator, operation, production line, manufacturer; 2, come by type to divide, start is arranged, operation is adjusted, and maintenance is sought help, and reports for repairment, and the answer speed of seeking help reports answer speed for repairment, production time per piece or overtime analysis; 3, divide by the time, year, month, day, order of classes or grades at school, week or self-defined random time scope are arranged; 4, divide by mode, inquiry is arranged, print, simulation is printed or is joined analysis chart, copies and derive.

The administration interface 33 that equipment operation information data analytic system 31 of the present invention includes data processing 32 and can generate various forms.Devices such as system hardware of the present invention can be selected the existing conventional product for use, so those skilled in the art need not creative work, can implement the present invention.

Claims

1, a kind of Equipment Management Network Monitoring System, it mainly is made up of field device bus network system and computer equipment supervisory system, described wherein field device bus network system utilizes high performance programmable logic controller PLC or industrial computer to cooperate with the intelligent remote module, connect remote I/O module samples data by industrial bus, and be connected with the terminal adapter of equipment end, realize the detection and the demonstration of equipment state; It is characterized in that the terminal adapter in the described field device bus network system mainly is that the starting-up signal that takes out on the slave unit, run signal are imported the remote I/O module with the given maintenance signal of operating personnel, help signal, and receive or show the state of the seeking help indication of sending from PLC or industrial computer, the holding state indication, running status indication and service mode indication; PLC in the described field device bus network system or industrial computer are connected with system host usb data interface in the computer equipment supervisory system by the usb data interface, to system host, the immediate status of arbitrary equipment is monitored in the realization system data transfer such as the immediate status time of PLC or industrial computer sampling, process time, equipment cycle index, super process time number of times.

2, Equipment Management Network Monitoring System according to claim 1, it is characterized in that described computer equipment supervisory system also carries out the work of following content: (1), system log (SYSLOG), include zero-time, the current time of system's operation, hours of operation shows; Show with PLC or industrial computer state communication state; Last seat in the plane state shows; Each order of classes or grades at school commuter time is provided with; Show with the database communication state; The screen switching mode of monitor state, be provided with switching time; Maintenance record is filled in the zone and is uploaded mode with record; (2), parameter information, comprise device number, device name, device numbering; Time-out time; Cycle operation is provided with; Each class operator name or employee number; Fast unified parameter setting; Time parameter writes PLC and is provided with; Defencive function is provided with; Import and derivation operator's name or employee number setting; (3), this class monitoring, comprise device number; Implementor name; Corresponding on-the-spot state indication; The expansion indication; Growth data; The maintenance and the answer speed of seeking help; The production line state is assumed overall responsibility for; System state indicator; 16 groups numbering shows; Current group number shows that the speed of automatic switchover group shows, the indication of picture switching state; (4), page of data, comprise the inquiry of this week, last week, this month, last month, this year, last year relevant data; (5), the unit data, comprise the state time keeping of in two years this class of single device, a class, two classes, class Three, this week, last week, this month, last month, this year, last year etc.; Growth data; Corresponding presence states indication; The expansion indication.

3, Equipment Management Network Monitoring System according to claim 2 is characterized in that the system host of described computer equipment supervisory system is connected on the LAN (Local Area Network) by the RJ45 interface; Also carry out holding state, running status, service mode, the state of seeking help by state indication interface, move overtime, the demonstration of hardware fault.

4, according to claim 2 or 3 described Equipment Management Network Monitoring Systems, the system host that it is characterized in that described computer equipment supervisory system links to each other with equipment operation information data analytic system by the data server that joins, this system includes following content at least: (1), main interface, include: master menu is used for the raw data editor that initialization data is imported; Be used for " data loading " that initialization data imports database; Be used for " report wizard " that form generates automatically; Be used for " system management " that System Privileges and server are provided with; Data base initialize instrument " data system management "; " joint detection " that is used for the test of database connection status; The member who is used under the corresponding classification of database searches and duplicates " fast data search " that makes things convenient for report wizard to use; " edit model " of the self-defined usefulness of report form statistics figure template; (2), report making guide, include: the report query conditions setting; Form unit; Template graph; The display process tabulation; Join and handle tabulation; (3), obtain data, include the information profile hurdle, the data estimator total amount; Obtain data and output report.

5, Equipment Management Network Monitoring System according to claim 4 is characterized in that the report query set-up mode in the described equipment operation information data analytic system comprises: (1), divide by object has factory, the workshop, teams and groups, equipment, operator, operation, production line, manufacturer; (2), by type come to divide, start is arranged, operation is adjusted, and maintenance is sought help, and reports for repairment, and the answer speed of seeking help reports answer speed for repairment, production time per piece or overtime analysis; (3), by the time branch date order of classes or grades at school or week are arranged; (4), divide, inquiry is arranged, print, simulation is printed or is joined analysis chart, copy and derivation by mode.