CN109214723A - A kind of intelligent manufacturing cell integrated monitoring system - Google Patents
A kind of intelligent manufacturing cell integrated monitoring system Download PDFInfo
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- CN109214723A CN109214723A CN201811345736.7A CN201811345736A CN109214723A CN 109214723 A CN109214723 A CN 109214723A CN 201811345736 A CN201811345736 A CN 201811345736A CN 109214723 A CN109214723 A CN 109214723A
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Abstract
The invention discloses a kind of intelligent manufacturing cell integrated monitoring systems, monitoring system setting carries out data interaction with control layer and mechanical floor, it is characterized in that, the monitoring system includes data acquisition and control server-side, data analysis service end and visual control software, the data acquisition interacts while communication with control server-side with mechanical floor with acquisition database, the acquisition database includes real-time database and analysis library, when mechanical floor device data updates, data acquisition acquires the device data of update with control server-side in real time, it writes data into the real-time table in real-time database, and real-time table is allowed to judge whether current data item is identical as data with existing item, it is identical then without processing, it is different then write the data in the history lists in the history lists neutralization analysis library in real-time database, and simultaneously to control Layer sends more new signal, the control data updated by control layer input, and the control data that control layer is updated by control I/O input are simultaneously transferred to data acquisition and adopting in control scheduling unit in control server-side.
Description
Technical field
The present invention relates to a kind of monitoring systems, and in particular to a kind of intelligent manufacturing cell integrated monitoring system.
Background technique
Information physical system (CPS) is that information unit and physical unit are realized height organic integration in a network environment
Multidimensional isomery complexity intelligence system, robustness, real-time, autonomy and high-performance are its main features.The appearance of CPS is manufacturing industry
The revolution of technology, its most important feature are the rational management distribution optimization more focused on to limited resources, can be completed
It is more intelligent compared with conventional monitoring systems, flexible, efficient to the real-time dynamic sensing and monitoring function of large-scale complicated system.
Cell level CPS, i.e. intelligent manufacturing cell be intelligent producing line, intelligent workshop, intelligent plant foundation stone.
There is monitoring difficulty, equipment management means to fall behind for intelligent manufacturing cell at present, restricts unit making ability orientation,
The acquisition of cell level data is difficult, and location mode, process data storage are difficult, the management workload and statistics work of workshop management personnel
The problems such as work amount is huge greatlys restrict the promotion and application of intelligent manufacturing cell.Publication No. in Chinese patent
The patent of CN104570980A discloses a kind of network monitoring mode based on B/S framework, realize real-time video monitoring, in real time
Animation simulation.IP address is inputted in the browser of terminal computer, so that it may remotely be monitored to numerical control machining production line.
The patent of Publication No. CN105945944A discloses a kind of for the remote of welding robot system in Chinese patent
Journey real-time monitoring system.The remote real-time monitoring system includes server, acquisition terminal and programmable logic controller (PLC), wherein
The server, acquisition terminal, programmable logic controller (PLC) establish local area network by wired ethernet, and utilize established office
Domain net carries out communication to each other；The acquisition terminal includes OPC communication module, for obtaining from the welding robot system
Real-time welding data；The acquisition terminal is by real-time welding data with predeterminated frequency upload server.
Summary of the invention
The technical problem to be solved by the present invention is to current intelligent manufacturing cell, there is monitoring difficulties, equipment management means
Fall behind, restrict unit making ability orientation, the acquisition of cell level data is difficult, and location mode, process data storage are difficult, workshop pipe
It the problems such as management workload and huge statistical work amount of reason personnel, greatlys restrict the popularization of intelligent manufacturing cell and answers
With, and it is an object of the present invention to provide a kind of intelligent manufacturing cell integrated monitoring system, solves the problem above-mentioned.
The present invention is achieved through the following technical solutions:
A kind of intelligent manufacturing cell integrated monitoring system, monitoring system setting carry out data friendship with control layer and mechanical floor
Mutually, which is characterized in that the monitoring system includes data acquisition and control server-side, data analysis service end and visual control
Software, the data acquisition interacts while communication with control server-side with mechanical floor with acquisition database, described
Acquisition database includes real-time database and analysis library, and when mechanical floor device data updates, data acquisition is with control server-side to more
New device data is acquired in real time, is write data into the real-time table in real-time database, and real-time table is allowed to judge current number
It is whether identical as data with existing item according to item, it is identical then without processing, it is different then write the data to the history in real-time database
In history lists in table neutralization analysis library, and more new signal is sent to control layer simultaneously, the control updated by control layer input
Data, control layer, which inputs the control data updated by control I/O and is transferred to data acquisition, adopts control with control server-side
In scheduling unit, adopts control scheduling unit and send the data to mechanical floor, and successively carry out data more according to equipment process sequence
Newly, control I/O record is written in the journal file of acquisition data by collection scheduling module.
Data acquisition has the ability for being communicated with mechanical floor, carrying out data base read-write with control service, acquires data
When, the real time data information of equipment is obtained by OPC agreement, and is put into buffer area, later, be spaced at preset timed intervals by data from
It is taken out in buffer area in write-in database, completes the task of acquisition data；When needing to be reversed control, receive from visualization
The control instruction of monitoring software, and designated equipment is sent for the control instruction by OPC agreement.
Further, the data analysis service end is loaded into the historical data in acquisition database by data-interface, right
The data are filtered data and analyze into screening, going null value, statistical operation, and after analysis, analysis result is pushed to
Data assay surface carries out data displaying by the chart of data assay surface.
Further, the visual control software includes visual control module, interface module and three-dimensional scenic module,
Data are monitored by visual control software；The visual control module is used for interface module and three-dimensional scenic mould
The management of block carries out United Dispatching and management to all services of system, process；The interface module is soft for realizing visualizing
The inquiry of real time data needed for part and the load management of analytical statement；The three-dimensional scenic module is used to pass through Socket agreement
Realize the data and operating interactive between visual control module.
Further, when the acquisition is with control server-side acquisition data, the real time data of equipment is obtained using OPC agreement
Information, and it is put into buffer area, and be spaced at preset timed intervals by data from being taken out in write-in acquisition database in buffer area, complete number
According to acquisition.
Further, the visual control software receives the monitoring data of real-time Transmission, initiates monitoring request in user
Afterwards, the control unit in visual control software is packaged data, rear that the data are actively sent to number with HTTP request
According to scheduling unit, after data scheduling unit receives the data, interacted with acquisition database data, control centre's unit passes through
The model registration information in configuration file is obtained, calling model data drive unit brushes model state and corresponding attribute
Newly.
Compared with prior art, the present invention having the following advantages and benefits:
1, a kind of intelligent manufacturing cell integrated monitoring system of the present invention is stored based on real-time data acquisition and asynchronous point of table
Technology and monitoring data real-time Transmission and model data actuation techniques, the intelligent manufacturing cell integrated monitoring system developed,
It is opaque to solve intelligent manufacturing cell equipment management, counts equipment performance index heavy workload, inaccuracy, data show not straight
The problems such as sight, improves the equipment Management Level of intelligent manufacturing cell and improves production process transparency.；
2, a kind of intelligent manufacturing cell integrated monitoring system of the present invention, intelligent manufacturing cell integrated monitoring system pass through
The mass data that intelligent cell generates is screened and analyzed, plays the role of edge calculations, passes through the expansion of interface module
Exhibition, efficiently solves the integration problem with other systems, and most of low value initial data is stored in inside unit by system, will
Important data are supplied to the producing lines such as MES, SCADA grade, workshop level system with interface form, and the IO that can reduce server end is occupied
And waste of storage space, indispensable role is played to the landing implementation in intelligent workshop.It future, can be in intelligent monitor system
Middle introducing machine learning algorithm, process data, equipment operating data based on storage carry out depth excavation, realize production process
The predictive maintenance of technique self-optimizing and unit further provides enterprise manufacturing process intelligent level.；
Detailed description of the invention
Attached drawing described herein is used to provide to further understand the embodiment of the present invention, constitutes one of the application
Point, do not constitute the restriction to the embodiment of the present invention.In the accompanying drawings:
Fig. 1 is present system general diagram.
Fig. 2 is that real-time data acquisition of the present invention is schemed with asynchronous point of table storage.
Fig. 3 is that system runs visual software monitoring interface figure.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, below with reference to embodiment and attached drawing, to this
Invention is described in further detail, and exemplary embodiment of the invention and its explanation for explaining only the invention, are not made
For limitation of the invention.
Embodiment one
As shown in Figure 1, 2, a kind of intelligent manufacturing cell integrated monitoring system of the present invention, a kind of intelligent manufacturing cell one
Change monitoring system, monitoring system setting carries out data interaction with control layer and mechanical floor, which is characterized in that the monitoring system packet
Data acquisition and control server-side, data analysis service end and visual control software are included, the data acquisition is serviced with control
End interacts while communication with mechanical floor with acquisition database, and the acquisition database includes real-time database and analysis
Library, when mechanical floor device data updates, data acquisition acquires the device data of update with control server-side in real time, will
Data are written in the real-time table in real-time database, and real-time table is allowed to judge whether current data item is identical as data with existing item, phase
It is same then without processing, it is different then write the data in the history lists in the history lists neutralization analysis library in real-time database, and
More new signal is sent to control layer simultaneously, the control data updated are inputted by control layer, control layer is inputted more by control I/O
New control data are simultaneously transferred to data acquisition and adopting in control scheduling unit in control server-side, adopt control scheduling unit for the number
According to being sent to mechanical floor, and data update is successively carried out according to equipment process sequence, control I/O record is write by collection scheduling module
Enter into the journal file of acquisition data.
Data acquisition has the ability for being communicated with mechanical floor, carrying out data base read-write with control service, acquires data
When, the real time data information of equipment is obtained by OPC agreement, and is put into buffer area, later, be spaced at preset timed intervals by data from
It is taken out in buffer area in write-in database, completes the task of acquisition data；When needing to be reversed control, receive from visualization
The control instruction of monitoring software, and designated equipment is sent for the control instruction by OPC agreement.
The present invention is made of three parts: being data acquisition and control service, data analysis service and visual control respectively
Software.
(1) data acquisition is serviced with control
Data acquisition has the ability for being communicated with mechanical floor, carrying out data base read-write with control service, acquires data
When, the real time data information of equipment is obtained by OPC agreement, and is put into buffer area, later, be spaced at preset timed intervals by data from
It is taken out in buffer area in write-in database, completes the task of acquisition data；When needing to be reversed control, receive from visualization
The control instruction of monitoring software, and designated equipment is sent for the control instruction by OPC agreement.
(2) data analysis service
Data analysis service is loaded into the historical data in acquisition database by data-interface, calls internal algorithm to the number
According to the operation such as being screened, going null value, statistics, the filtering and analysis of data are realized, after analysis, analysis result is pushed to
Data assay surface carries out data displaying by the chart of data assay surface.Meanwhile data analysis provides external data and connects
Mouthful, it is used for external service system data interaction.
(3) visual control software
Visual control software is the core component of intelligent manufacturing cell integrated monitoring system, and user is soft by this
The operation interface of part realizes the use of system function.Visual control software inhouse contains visual control module, interface module
With three parts of three-dimensional scenic module.Visual control module realizes management to interface module and three-dimensional scenic module, to being
All services of system, process carry out United Dispatching and management, and real time data needed for interface module realizes visual software is looked into
It askes and the load management of analytical statement, three-dimensional scenic module passes through the number between Socket protocol realization and visual control module
According to and operating interactive.
The data analysis service end is loaded into the historical data in acquisition database by data-interface, to the data into sieve
It selects, go null value, statistical operation, data are filtered and are analyzed, after analysis, analysis result is pushed to data analysis circle
Face carries out data displaying by the chart of data assay surface.
The visual control software includes visual control module, interface module and three-dimensional scenic module, by visual
Change monitoring software to be monitored data；The visual control module is used for the pipe to interface module and three-dimensional scenic module
Reason carries out United Dispatching and management to all services of system, process；The interface module is for realizing needed for visual software
Real time data inquiry and analytical statement load management；The three-dimensional scenic module be used for by Socket protocol realization with
Data and operating interactive between visual control module.
When the acquisition is with control server-side acquisition data, the real time data information of equipment is obtained using OPC agreement, and put
Enter buffer area, and is spaced at preset timed intervals and data are written in acquisition database from taking-up in buffer area, data acquisition.
The visual control software receives the monitoring data of real-time Transmission, after user initiates monitoring request, visualization
Control unit in monitoring software is packaged data, rear that the data are actively sent to data dispatch list with HTTP request
Member after data scheduling unit receives the data, is interacted with acquisition database data, and control centre's unit is by obtaining configuration
Model registration information in file, calling model data drive unit refresh model state and corresponding attribute.
Embodiment two
Originally it is rationally to optimize type selecting on the basis of embodiment one, is illustrated using concrete case, chooses gear and connect
Implementation template of the line unit as intelligent manufacturing cell integrated monitoring system.
Combination gear line unit actual arrangement situation, is installed on 12.1 cun of industrial personal computers for intelligent cell system, is fixed on
On cell tray protective net..NET 4.5 running environment of the system based on windows platform, using C# programming language in Visual
The exploitation at system function of tonic chord interface is monitored in Studio 2013, three-dimensional scenic plug-in unit passes through Socket agreement and the function of tonic chord
Interface carries out data interaction, and three-dimensional is based on open source 3D engine Godot3.0 using C# language and is developed.Godot engine uses class
Like the framework of Unity, nearly all Mainstream Platform is supported.Different from simple " engine " of dragging programming, Godot can be used as frame
Frame is able to use editing machine, can also extend engine by C++API.Visual Studio is Microsoft
A set of being made of the developing instrument of component of company's research and development, comprising other for systematic function powerful, application journey of perfect performance
The IDE of sequence.Identical Integrated Development Environment can be used in VB, C++ and Visual C++.
(1) combing of acquisition data and analysis item
Gear line unit is using Siemens S1200 model PLC as primary control, and data acquisition service is as client
The data that unit generates, are acquired by end by OPC UA agreement, the acquisition of intelligent cell device level and analysis item such as 1 institute of table
Show.Cell level is based on acquisition data and completes to work as type output statistics, total output statistics, cell-average Homes Using TV, MTBF, MTTR equal part
Analysis.
1 device level data collection and analysis item of table
(2) database designs
Data are written in MySQL database data acquisition service by ODBC interface.Database is divided into real-time data base
And analytical database.Database includes equipment summary table, mechanical arm real-time table, lathe real-time table, material flow line real-time table, carving machine reality
When table, wherein in equipment summary table device coding be remaining off-balancesheet key, other tables are managed collectively, all real-time tables are write
Trigger and storing process save data screening into historical data base.
Analytical database is mainly used to the historical data of storage backup.Comprising using respectively in real-time database and analytical database
It is counted in output statistics, equipment/production line Homes Using TV statistics, average time between failures statistics, mean failure rate recovery time
Storage process.
Intelligent cell data acquiring frequency is 1 time/second, and single acquisition data volume is about 60.2,170,000 can be obtained by simulation
Analogue data occupies database space about 82MB, show that single data volume accounts for about 3.77 × 10-5MB.The intelligent cell one day
Yield about 500, average every process time about 150s worked 22 days by one week, works 12 months within 1 year, can obtain 1 year maximum
Data increment is about 1.2 hundreds of millions, and 1 annual data occupies hard drive space about 453MB, and 15 annual data amounts occupy hard drive space and are about
6.8GB, the value are far smaller than system spare hard drive space 135G.
Intelligent manufacturing cell integrated monitoring system electrification automatic running, system are realized through virtual key in three-dimensional scenic
360 degree of observations to gear line line unit details are realized in interior roaming.Pass through multidate information above model in three-dimensional scenic
Label realizes that equipment and unit important information are shown, shows that electronic edition help document, power-off button realize system by help button
System power-off operation.System mode is shown, as shown in figure 3, passing through each module of hue distinguishes current system different in monitoring system
Function real-time status represents equipment fault by red, and purple represents equipment emergency stop, and yellow represents the equipment free time, and green represents
Equipment works normally.
Above-described specific embodiment has carried out further the purpose of the present invention, technical scheme and beneficial effects
It is described in detail, it should be understood that being not intended to limit the present invention the foregoing is merely a specific embodiment of the invention
Protection scope, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should all include
Within protection scope of the present invention.
Claims (5)
1. a kind of intelligent manufacturing cell integrated monitoring system, monitoring system setting carries out data friendship with control layer and mechanical floor
Mutually, which is characterized in that the monitoring system includes data acquisition and control server-side, data analysis service end and visual control
Software, the data acquisition interacts while communication with control server-side with mechanical floor with acquisition database, described
Acquisition database includes real-time database and analysis library, and when mechanical floor device data updates, data acquisition is with control server-side to more
New device data is acquired in real time, is write data into the real-time table in real-time database, and real-time table is allowed to judge current number
It is whether identical as data with existing item according to item, it is identical then without processing, it is different then write the data to the history in real-time database
In history lists in table neutralization analysis library, and more new signal is sent to control layer simultaneously, the control updated by control layer input
Data, control layer, which inputs the control data updated by control I/O and is transferred to data acquisition, adopts control with control server-side
In scheduling unit, adopts control scheduling unit and send the data to mechanical floor, and successively carry out data more according to equipment process sequence
Newly, control I/O record is written in the journal file of acquisition data by collection scheduling module.
2. a kind of intelligent manufacturing cell integrated monitoring system according to claim 1, which is characterized in that the data point
Analyse server-side by data-interface be loaded into acquisition database in historical data, to the data into screen, go null value, statistics behaviour
Make, data are filtered and are analyzed, after analysis, analysis result is pushed to data assay surface, is analyzed by data
The chart at interface carries out data displaying.
3. a kind of intelligent manufacturing cell integrated monitoring system according to claim 1, which is characterized in that the visualization
Monitoring software includes visual control module, interface module and three-dimensional scenic module, by visual control software to data into
Row monitoring；
The visual control module for management to interface module and three-dimensional scenic module, to all services of system, into
Cheng Jinhang United Dispatching and management；
The interface module is for realizing the inquiry of real time data needed for visual software and the load management of analytical statement；
The three-dimensional scenic module is used for through the data and operation friendship between Socket protocol realization and visual control module
Mutually.
4. a kind of intelligent manufacturing cell integrated monitoring system according to claim 1, which is characterized in that it is described acquisition with
When controlling server-side acquisition data, the real time data information of equipment is obtained using OPC agreement, and be put into buffer area, and by default
Data are written in acquisition database time interval from taking-up in buffer area, data acquisition.
5. a kind of intelligent manufacturing cell integrated monitoring system according to claim 1, which is characterized in that the visualization
Monitoring software receives the monitoring data of real-time Transmission, the control list after user initiates monitoring request, in visual control software
Member is packaged data, and rear that the data are actively sent to data scheduling unit with HTTP request, data scheduling unit receives
It after the data, is interacted with acquisition database data, control centre's unit is by obtaining the model registration letter in configuration file
Breath, calling model data drive unit refresh model state and corresponding attribute.
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