CN205679985U - A kind of intelligence produces line process monitoring system - Google Patents
A kind of intelligence produces line process monitoring system Download PDFInfo
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- CN205679985U CN205679985U CN201620572109.7U CN201620572109U CN205679985U CN 205679985 U CN205679985 U CN 205679985U CN 201620572109 U CN201620572109 U CN 201620572109U CN 205679985 U CN205679985 U CN 205679985U
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- 238000000034 method Methods 0.000 title claims abstract description 37
- 238000012544 monitoring process Methods 0.000 title claims abstract description 37
- 230000008569 process Effects 0.000 title claims abstract description 26
- 239000004973 liquid crystal related substance Substances 0.000 claims abstract description 14
- 238000003466 welding Methods 0.000 claims abstract description 5
- 238000012546 transfer Methods 0.000 claims abstract description 4
- 238000007726 management method Methods 0.000 claims description 41
- 238000004519 manufacturing process Methods 0.000 claims description 28
- 238000004088 simulation Methods 0.000 claims description 7
- 238000004458 analytical method Methods 0.000 claims description 5
- 238000011161 development Methods 0.000 claims description 4
- 238000005265 energy consumption Methods 0.000 claims description 3
- 230000002452 interceptive effect Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 238000004891 communication Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 6
- 230000006870 function Effects 0.000 description 4
- 230000006855 networking Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- 108010022579 ATP dependent 26S protease Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
A kind of intelligence produces line process monitoring system, and this system is mainly made up of monitoring system client, switch, liquid crystal billboard, monitor client, station integrated machine, data server and application server；Monitoring system client is by mobile network or EPA, then connects switch by security gateway, equipment bottom, liquid crystal billboard, station integrated machine and the data server that switch is monitored directly or by application server connection by holding wire；Described monitored equipment bottom includes Digit Control Machine Tool, robot, special welding machine and tiered warehouse facility；Described monitor client includes intelligent terminal, PC or station integrated machine；Intelligence is produced line process monitoring system and is realized the unified management to multiple stage Digit Control Machine Tool by monitor client, then transfers data to data server by monitor client.It is reasonable in design so that the range of application of data is broader, accomplishes that enterprise produces the intellectuality of management and control while improving utilization rate of equipment and installations further.
Description
Technical field
The utility model relates to a kind of monitoring system, and particularly a kind of intelligence produces line process monitoring system.
Background technology
As " made in China 2025 " and " internet+" action plan are issued in succession, Coordinate development two great strategy is sent out jointly
Exhibition is just in the problem of all circles' joint exploration, and " manufacture+internet " i.e. industrializes also will be for promoting system with informationalized depth integration
Make industry transition and upgrade, development intelligence manufacture provides new guide.
Under the overall situation of intelligence manufacture, can not meet based on the tradition product line monitoring system of workshop underlying device networking
The Production requirement of line is produced in workshop, it is necessary to extend its functional module, it is thus achieved that more equipment operating data, and and production management system
MES system is integrated, it is achieved bottom creation data is mutual with management system information, thus forms intelligence truly and produce line mistake
Range monitoring system.
Now the subject matter producing line monitoring system at present is enumerated as follows:
(1) all kinds of lathes are all unit communications, and bitcom is incompatible, and efficiency of transmission is low, and every Digit Control Machine Tool becomes
One actual information-based isolated island, lacks unified management and control, the centralized management system of efficiently scheduling；
(2) running status and the processing progress of each lathe cannot be monitored in real time, it is impossible to well equilibrium is with type lathe
Working ability, reduces the delivery capability of order, wastes resource and cost；
(3) tool management aspect, it is effective that cutter many to specification, that quantity big, use frequent, the proportion of goods damageds are high lacks
Management means, directly influence production efficiency and the manufacturing cost of enterprise；
(4) program management, workflow management, rights management and version management etc. are relatively more chaotic, and service data cannot after losing
Sustained improvement to subsequent production management provides support；
(5) each lathe warning message can not feed back in time, and equipment management personnel can not control the fortune of each product line equipment in time
Row information, it is impossible to science formulates equipment maintenance plan；
(6) during equipment uses, have accumulated large number quipments fault and solution, and these data are not collected and carried out
The analysis of systematic science, causes resource loss；
(7) owing to the administrative department of factory or management system can not obtain the real-time production status of production equipment in time, because of
And production management plan and the measure of science can not be made, greatly have impact on the performance of Workshop Production usefulness.
Content of the invention
Technical problem to be solved in the utility model is that offer one is reasonable in design for the deficiencies in the prior art, makes
The range of application of data is broader, accomplish that while improving utilization rate of equipment and installations enterprise produces the intelligentized of management and control further
Intelligence produces line process monitoring system.
Technical problem to be solved in the utility model is to be realized by following technical scheme.The utility model is
A kind of intelligence produces line process monitoring system, is characterized in: this system mainly by monitoring system client, switch, liquid crystal billboard,
Monitor client, station integrated machine, data server and application server composition；Described monitoring system client is by moving
Network or EPA, then connect specialized network or industrial field bus switch, described friendship by security gateway
Change planes by holding wire directly or by application server connect monitored equipment bottom, liquid crystal billboard, station integrated machine and
Data server；Described monitored equipment bottom includes network interface or serial ports Digit Control Machine Tool, network interface or serial ports robot, welding
Special plane and tiered warehouse facility；Described monitor client includes intelligent terminal, PC or station integrated machine；Intelligence produces line process prison
Ore-controlling Role realizes the unified management to multiple stage Digit Control Machine Tool by monitor client, then is transferred data to by monitor client
Data server.
A kind of intelligence described in the utility model produces line process monitoring system, and its further preferred technical scheme is: with
Intelligence produces six parts that have of line process monitoring system real-time, interactive, respectively: all kinds of product line equipment, station integrated machine and liquid
Brilliant billboard, engineer work station, manager's driving cabin, workshop management and data server；All kinds of product line equipment by network with
System is connected, and produces line and respectively sets station integrated machine and liquid crystal billboard, for job enquiry, procedure simulation, Fileview and workpiece statistics；
Engineer work station is connected with system by network, carries out numerical control programming, procedure simulation, version management, program upload and issues
And workflow examination and approval；Manager's driving cabin is connected with system by network, and manager controls the production of whole factory by giant-screen
Dynamic and data；Equipment running status, warning message, workpiece performance statistics and energy consumption analysis are grasped in workshop management in real time；
Data server realize automated to respond to, mass memory, log management, automated back-up.
A kind of intelligence described in the utility model produces line process monitoring system, and its further preferred technical scheme is: institute
It is also connected with on the specialized network switch stated being provided with CAM/CDM module, CAPP module and PDM module.
It is as the node of an information using numerical control device that the utility model intelligence produces line process monitoring system, with one or
Many intelligent terminals carry out network management to the multiple stage Digit Control Machine Tool on each product line of workshop, and it is responsible for Digit Control Machine Tool and related workshop is raw
Produce the bottom communication of management system.System is except having the 26S Proteasome Structure and Function that traditional distributed digital control system is possessed, also simultaneously
Cloud data, services will be disposed, substantial amounts of data are acquired, process and analyze so that the range of application of data is broader,
After PMS is integrated with MES system, it is achieved workshop bottom data and tension management share of system information and in real time instead
Feedback, while improving utilization rate of equipment and installations, accomplishes that enterprise produces the intellectuality of management and control further.Intelligent terminal and multiple stage numerical control machine
Bed system carries out coupling communication, realizes the unified management to multiple stage Digit Control Machine Tool by monitor client；By network (mobile network
Network or Ethernet) transfer data to data server, serviced by data processing engine, after parsing store data to respective counts
According in storehouse, it is achieved the NC Machine Tools Networking System of broad sense, by system, Distant supervision and control can be carried out to equipment, and by equipment
Operation information feeds back to MES system, and MES system is responsible for the production schedule, when Workshop Production scheduling sends certain procedure to certain machine
During bed, need to PMS one information of transmission: the Part No. of this operation, technological procedure numbering, operation number, equipment
Number.After PMS have received this information, need, according to Part No., technological procedure numbering, three conditions of operation number, producing
Retrieve this part node under product structure tree, and under this node, these codes are sent to the PMS communication server
Under corresponding device node.
Intelligence product line process monitoring system is integrated with MES system, it is achieved that the physics of workshop plan instruction and lathe closes
Connection, the production status of lathe can feed back to MES in time simultaneously, and the operation fabrication plan for MES provides reliable foundation.
All kinds of product line equipment (such as serial ports, network interface Digit Control Machine Tool, special welding machine etc.) according to the corresponding interface, such as network port device
Directly passing through netting twine, serial equipment needs to connect serial server and realizes equipment networking, and equipment operating data passes through Ethernet
The mode of TCP/IP is transferred to monitoring system client (including intelligent terminal, PC, station integrated machine etc.), factory management personnel
The ruuning situation of all kinds of product line equipment can be monitored with technical staff by monitoring system client in real time.
The external communication interface of digital control system mainly have serial communication interface (RS232/RS485), network communication interface,
DNC functional interface, typically has the equipment of network interface to be furnished with serial ports all accordingly and connects, and slightly older early stage digital control system is only joined
Having serial ports, DNC functional interface is optional configuration, and advanced digital control system is just supported.Wherein network interface, DNC interface equipment can
It is directly accessed LAN by netting twine, and serial equipment needs by single serial server conversion, the protection of serial ports photoisolator
After access to LAN again.
This product novel intelligent produces line process monitoring system and will carry out centralized intelligence to enterprises production locale all devices
Network management, makes full use of enterprise's existing production facilities and administration system, and fund input is few, and energy is quick within a short period of time
Realize the data interaction of key-course and Information Level, comply with the intelligence manufacture pattern of " manufacture+internet ", enterprise can be promoted to produce
The Intelligent Process manufacturing.
The concrete function realizing is as follows:
1) good, comprehensive system compatibility: multiple controls including Fanuc, Siemens, Heidenhain for the compatibility
System processed；
2) unified program code (NC) management: use the form of product tree, multi-level procedure can be set up according to part
Catalogue, can by date edited, to program, each version carries out filing and preserves, and can realize NC code upload and download function in real time；
3) the equipment running status collection of visual pattern: use liquid crystal display billboard and station integrated machine, can be from network
Any PC all of lathe running status of monitoring, including the load of lathe on-off state, warning message, main shaft, cutter make
By state, machine situation etc.；
4) numerical control program editor and copying: have convenient program editing, the program of intelligence compares, powerful two dimension
The dynamic simulative emulation of cutter path analog simulation and 3D solid and verification；
5) abundant report and diagrammatic map analytic function are provided: many statistical report templates are provided, can facilitate, fitly
Show the various data that you need, can accurately know your lathe occurs in that what situation and production schedule performance；
6) good integration, all kinds of management systems can carry out comprehensively integrated with MES, ERP, PDM etc.；
7) there is security of system usage log, record the librarian use record of all login systems.
Compared with prior art, the beneficial effects of the utility model are as follows:
1) networking of lathe realizes, is greatly improved managerial ability and management means so that production management and plan are more real
When, transparent and efficient；
2) pass through remote system administration, rapidly the procedure of Digit Control Machine Tool is monitored at any time, edits, simulates and add
The work such as work inspection, maintenance, filing, thus improve the continuity of production and the flexible efficiency of numerical control device；
3) realize the unified management of numerical control program, improve the accuracy of program and write efficiency, technical staff and operation
Personnel can inquire about according to authority and edit, and security is high and is easy to management；
4) personnel divide the work clearly, refinement, be conducive to improve production efficiency, i.e. engineers and technicians are responsible for long-range coding
And simulating cutting inspection, operating personnel then only accept program, maintain continuous production, are also beneficial to the guarantee of product quality；
5) carry out classification and the analysis of systematic science to large number quipments fault and solution, form Knowledge of Maintenance storehouse, be
The maintenance of follow-up equipment provides to be supported, promotes maintenance efficiency, reduces maintenance difficulty and cost.
Brief description
Fig. 1 is grid comprising modules figure of the present utility model.
Detailed description of the invention
Referring to the drawings, concrete technical scheme of the present utility model is further described, in order to those skilled in the art
Member is further understood that the present invention, and does not constitute the restriction to its right.
Embodiment 1, with reference to Fig. 1, a kind of intelligence produces line process monitoring system, this system mainly by monitoring system client,
Switch, liquid crystal billboard, monitor client, station integrated machine, data server and application server composition；Described monitoring system
System client passes through mobile network or EPA, then connects specialized network or industrial field bus by security gateway
Switch, equipment bottom, liquid crystal that described switch is monitored directly or by application server connection by holding wire are seen
Plate, station integrated machine and data server；Described monitored equipment bottom include network interface or serial ports Digit Control Machine Tool, network interface or
Serial ports robot, special welding machine and tiered warehouse facility；Described monitor client includes intelligent terminal, PC or station integrated
Machine；Intelligence is produced line process monitoring system and is realized the unified management to multiple stage Digit Control Machine Tool by monitor client, then by monitoring
Client transfers data to data server.
Embodiment 2, a kind of intelligence described in embodiment 1 is produced in line process monitoring system: produces line process with intelligence and monitors system
System real-time, interactive have six parts, respectively: all kinds of product line equipment, station integrated machine and liquid crystal billboard, engineer's work
Stand, manager's driving cabin, workshop management and data server；All kinds of product line equipment are connected with system by network, produce line and respectively set
Station integrated machine and liquid crystal billboard, for job enquiry, procedure simulation, Fileview and workpiece statistics；Engineer work station passes through
Network is connected with system, carries out numerical control programming, procedure simulation, version management, program upload and issues and workflow examination and approval；Manager
Driving cabin is connected with system by network, and manager controls Production development and the data of whole factory by giant-screen；Workshop is managed
Reason grasps equipment running status, warning message, workpiece performance statistics and energy consumption analysis in real time；Data server realizes automatically
Response, mass memory, log management, automated back-up.
Embodiment 3, a kind of intelligence described in embodiment 1 or 2 is produced in line process monitoring system: described specialized network exchange
It is also connected with on machine being provided with CAM/CDM module, CAPP module and PDM module.
Claims (3)
1. one kind intelligence produce line process monitoring system, it is characterised in that: this system mainly by monitoring system client, switch,
Liquid crystal billboard, monitor client, station integrated machine, data server and application server composition；Described monitoring system client
End is by mobile network or EPA, then connects specialized network or industrial field bus exchange by security gateway
Machine, described switch connects monitored equipment bottom, liquid crystal billboard, work by holding wire directly or by application server
Position all-in-one and data server；Described monitored equipment bottom includes network interface or serial ports Digit Control Machine Tool, network interface or serial ports
Robot, special welding machine and tiered warehouse facility；Described monitor client includes intelligent terminal, PC or station integrated machine；Intelligence
Line process monitoring system can be produced and realize the unified management to multiple stage Digit Control Machine Tool by monitor client, then pass through monitor client
Transfer data to data server.
2. a kind of intelligence according to claim 1 produces line process monitoring system, it is characterised in that: produce line process prison with intelligence
Ore-controlling Role real-time, interactive have six parts, respectively: all kinds of product line equipment, station integrated machine and liquid crystal billboard, engineer
Work station, manager's driving cabin, workshop management and data server；All kinds of product line equipment are connected with system by network, produce line
Respectively set station integrated machine and liquid crystal billboard, for job enquiry, procedure simulation, Fileview and workpiece statistics；Engineer work station
It is connected with system by network, carry out numerical control programming, procedure simulation, version management, program upload and issue and workflow examination and approval；Pipe
Reason person's driving cabin is connected with system by network, and manager controls Production development and the data of whole factory by giant-screen；Car
Between management grasp in real time equipment running status, warning message, workpiece performance statistics and energy consumption analysis；Data server realizes
Automated to respond to, mass memory, log management, automated back-up.
3. a kind of intelligence according to claim 1 produces line process monitoring system, it is characterised in that: described specialized network is handed over
It is also connected with on changing planes being provided with CAM/CDM module, CAPP module and PDM module.
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| CN201620572109.7U CN205679985U (en) | 2016-06-12 | 2016-06-12 | A kind of intelligence produces line process monitoring system |
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| CN201620572109.7U CN205679985U (en) | 2016-06-12 | 2016-06-12 | A kind of intelligence produces line process monitoring system |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107015534A (en) * | 2017-03-13 | 2017-08-04 | 东莞信易电热机械有限公司 | A kind of control system of plastic rubber shaping |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| CN109176009A (en) * | 2018-11-06 | 2019-01-11 | 重庆大学 | Precision circle reason retarder Intelligent assembly system |
| CN109324576A (en) * | 2018-09-21 | 2019-02-12 | 长沙荣业软件有限公司 | A kind of industry internet system of rice processing intelligent plant |
| CN109507977A (en) * | 2018-12-29 | 2019-03-22 | 南京熊猫电子股份有限公司 | Produce the intelligent workshop system of lithium battery material |
| CN110049110A (en) * | 2019-03-27 | 2019-07-23 | 苏州艾米妮娜工业智能技术有限公司 | A kind of cloud intelligence system |
| CN110930132A (en) * | 2020-02-12 | 2020-03-27 | 深圳市兴万达电子科技有限公司 | DSOP management system |
| CN111190397A (en) * | 2019-12-18 | 2020-05-22 | 广东省智能制造研究所 | Ceramic slurry circulation control method and slurry management system |
| CN111766013A (en) * | 2020-07-09 | 2020-10-13 | 苏州大观信息技术有限公司 | Intelligent vacuum meter, vacuum pressure intelligent monitoring system and monitoring method |
| CN111830920A (en) * | 2020-07-23 | 2020-10-27 | 重庆中科云仿科技有限公司 | Factory intelligent monitoring sharing cloud platform based on Internet of things |
| CN113967823A (en) * | 2021-11-30 | 2022-01-25 | 重庆宗申动力机械股份有限公司 | Manufacturing method of aluminum alloy product with stainless steel insert |
| CN117527870A (en) * | 2023-12-07 | 2024-02-06 | 东莞信易电热机械有限公司 | Plastic molding control method and system |
-
2016
- 2016-06-12 CN CN201620572109.7U patent/CN205679985U/en active Active
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107015534A (en) * | 2017-03-13 | 2017-08-04 | 东莞信易电热机械有限公司 | A kind of control system of plastic rubber shaping |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| CN107422714B (en) * | 2017-09-22 | 2023-11-07 | 山东华兴纺织集团有限公司 | Intelligent ring spinning management system and management method |
| CN109324576A (en) * | 2018-09-21 | 2019-02-12 | 长沙荣业软件有限公司 | A kind of industry internet system of rice processing intelligent plant |
| CN109176009A (en) * | 2018-11-06 | 2019-01-11 | 重庆大学 | Precision circle reason retarder Intelligent assembly system |
| CN109507977A (en) * | 2018-12-29 | 2019-03-22 | 南京熊猫电子股份有限公司 | Produce the intelligent workshop system of lithium battery material |
| CN110049110B (en) * | 2019-03-27 | 2022-02-11 | 苏州艾米妮娜工业智能技术有限公司 | Cloud intelligent system |
| CN110049110A (en) * | 2019-03-27 | 2019-07-23 | 苏州艾米妮娜工业智能技术有限公司 | A kind of cloud intelligence system |
| CN111190397A (en) * | 2019-12-18 | 2020-05-22 | 广东省智能制造研究所 | Ceramic slurry circulation control method and slurry management system |
| CN111190397B (en) * | 2019-12-18 | 2021-06-25 | 广东省智能制造研究所 | Ceramic slurry circulation control method and slurry management system |
| CN110930132A (en) * | 2020-02-12 | 2020-03-27 | 深圳市兴万达电子科技有限公司 | DSOP management system |
| CN111766013A (en) * | 2020-07-09 | 2020-10-13 | 苏州大观信息技术有限公司 | Intelligent vacuum meter, vacuum pressure intelligent monitoring system and monitoring method |
| CN111830920A (en) * | 2020-07-23 | 2020-10-27 | 重庆中科云仿科技有限公司 | Factory intelligent monitoring sharing cloud platform based on Internet of things |
| CN113967823A (en) * | 2021-11-30 | 2022-01-25 | 重庆宗申动力机械股份有限公司 | Manufacturing method of aluminum alloy product with stainless steel insert |
| CN113967823B (en) * | 2021-11-30 | 2023-12-08 | 重庆宗申动力机械股份有限公司 | Manufacturing method of aluminum alloy product with stainless steel insert |
| CN117527870A (en) * | 2023-12-07 | 2024-02-06 | 东莞信易电热机械有限公司 | Plastic molding control method and system |
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Address after: Haizhou District of Jiangsu city of Lianyungang province Lian Hai road 222000 No. 42 Patentee after: CSIC Information Technology Co.,Ltd. Address before: Haizhou District of Jiangsu city of Lianyungang province Lian Hai road 222000 No. 42 Patentee before: LIANYUNGANG JARI SHENRUAN TECHNOLOGY Co.,Ltd. |
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Address after: 222000 No.42, Hailian East Road, Haizhou District, Lianyungang City, Jiangsu Province Patentee after: China Shipbuilding Digital Information Technology Co.,Ltd. Address before: 222000 No.42, Hailian East Road, Haizhou District, Lianyungang City, Jiangsu Province Patentee before: CSIC Information Technology Co.,Ltd. |
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