CN108536100A - Intelligent MES end stations manufacturing monitoring system - Google Patents
Intelligent MES end stations manufacturing monitoring system Download PDFInfo
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- CN108536100A CN108536100A CN201810238872.XA CN201810238872A CN108536100A CN 108536100 A CN108536100 A CN 108536100A CN 201810238872 A CN201810238872 A CN 201810238872A CN 108536100 A CN108536100 A CN 108536100A
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- mes
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- electronic information
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses intelligent MES end stations manufacturing monitoring systems, including Cloud Server, master control upper computer, MES terminals, Wireless data acquisition unit, producing line electronic information billboard, mold center's electronic information billboard, office's electronic information billboard and peace button box, mold center's electronic information billboard, pacify button box, mold center's electronic information billboard, office's electronic information billboard, producing line electronic information billboard is established by radio network gateway and MES terminals and is wirelessly connected, the Wireless data acquisition unit is connect with MES terminals, the MES terminals are connect by radio network gateway with Cloud Server, Cloud Server is connect by wired or wireless with master control upper computer.The present invention can monitor yield in real time in production management, improve the working efficiency and reduction expense of plant personnel, the management of administrative staff can also be provided.
Description
Technical field
The present invention relates to monitoring system fields, and in particular to intelligent MES end stations manufacturing monitoring system.
Background technology
With the development and growth of enterprise, enterprise in terms of production management there are the problem of also more and more prominent, company's vehicle
Between administrative staff need a large amount of statistics by hand and arrange each item data that could be obtained in production process, be unable to real time inspection vehicle
Between normally produce required data, including technique class data, device status data, field working conditions data, production ordering class number
According to causing the delay of production management, and increase and cost and reduce product quality；It, cannot basis between management level at different levels
Need and the development of production process timely bi-directional information and date, communication there are more problem, production task
Issue, task completion etc. production scenes data acquisition etc. business activities cannot meet the needs of nowadays being produced by order；Company
Leader is unable to information in the service management of real-time query workshop and production process, causes to fully understand production information, so that
In scientific and reasonable decision cannot be made.
Invention content
Goal of the invention：Existing problem and shortage in for the above-mentioned prior art, the object of the present invention is to provide intelligence
MES end station manufacturing monitoring systems.In production management, yield can be monitored in real time, and can carry out inserting single, section
About manpower realizes the automatic management of producing line.
Technical solution：In order to achieve the above objectives, intelligence MES end station manufacturing monitoring systems of the present invention, including
Cloud Server, master control upper computer, MES terminals, Wireless data acquisition unit, producing line electronic information billboard, mold center's electronic information
Billboard, office's electronic information billboard and peace button box, mold center's electronic information billboard, peace button box, mold
Center electron information board, office's electronic information billboard, producing line electronic information billboard are built by radio network gateway and MES terminals
Vertical to be wirelessly connected, the Wireless data acquisition unit is connect with MES terminals, and the MES terminals pass through radio network gateway and Cloud Server
Connection, Cloud Server are connect by wired or wireless with master control upper computer.
Further, the MES terminals include a shell, and the side of the shell is equipped with RS232/RS485 interfaces, uses
In by the equipment such as touch screen and mold center's electronic information billboard, office's electronic information billboard, producing line electronic information billboard into
Row connection, realizes the shared of data information, and the industrial personal computer for data processing is equipped in shell, and the front of the shell, which is equipped with, touches
Screen and data acquisition box are touched, the top of shell is equipped with Andon alarm systems, and three connect with industrial personal computer, and the data are adopted
Collection box is also connect with Wireless data acquisition unit.The data acquisition box includes the host interface unit being connect with industrial personal computer, with master
The gating circuit of interface unit connection, the switching circuit being separately connected with the gating circuit are controlled, the switching circuit includes more
A interface, each interface and a corresponding Wireless data acquisition unit.
Further, the touch screen is connect with Database, and the database is established with Web service end and connected,
After Web service end will issue scheduling and the production schedule, by this information update to database, touch screen reading database simultaneously will more
Database information after new is shown.
Further, the application system of the MES terminals includes production information interactive module, production management module, equipment
Management module, statement management module and basic setup module.
Further, the production information interactive module includes product type, work order number, work order quantity, Current production, class
Secondary and slotting single function.After administrative staff issue scheduling and management information on Web, it can be passed by the database server on Web
MES terminals are given, shows that current versions and work order number information, work order quantity are scheduled production on interface, is determined by administrative staff
Justice and publication, Current production are come data acquisition by data collector, and the acquisition of product or semi-finished product may be implemented, will
Its current collected yield is collected into this interface.
Further, the equipment management includes calling system module, maintenance expert module, TPM schedule modules and long-range
Support module；
The calling system module, it can collect on production line in relation to the related information such as equipment and quality management, be located
After reason, control is distributed in workshop light everywhere and sound alarm system, it is therefore an objective to realize the transparence of production information；
In calling system module, planned shut-down and non-programmed halt have been divided into it.Planned shut-down include quality calls, 5S, maintenance,
TPM, without plan, rest, training, have a meeting and have a meal；Non-programmed halt include remodel, raw material exception, equipment fault, debugging,
Shortage of staff.
Further, the maintenance expert module includes repair message retrieval, solution process is looked back and photo instruction, retrieval
Option includes problem types, state and downtime.
Further, the statement management module includes production report, suggesting system for wearing and job instruction, described to set substantially
It includes station setting distribution module and producing line setup module to set module.
The working method of intelligent MES end stations manufacturing monitoring system, specific works method are as follows：
1), administrative staff issue scheduling and management information on Web service end；
2), scheduling and management information are updated into database, and information is transmitted to MES terminals by database server, and touch screen is read
Database simultaneously shows updated database information；
3), producing line electronic information billboard, mold center's electronic information billboard, office's electronic information billboard share the letter of touch screen
Breath, database information is presented on each information board；
4）, the producers in producing line can produce according to the scheduling plan on information board；
5）, for emergency need to insert single, the row after list can be inserted preferentially to needing to insert single work order into row major management
Journey can be preferably displaying in the front end of table, convenient for management；
6）, yield is come data acquisition by Wireless data acquisition unit in current producing line, product or semi-finished product may be implemented
Acquisition, its current collected yield is transmitted in MES terminals；
7), the data information collected in producing line generation report is managed by the MES terminal applies system at Web service end, is being answered
With showing that current versions and work order number information, work order quantity are scheduled production in the main interface of system, defined by administrative staff
And it issues；
8）, when producing line producers during normal production, data acquisition box acquire Wireless data acquisition unit in data, shown
On the touchscreen, once failure or some other cause specific will trigger Andon alarm systems, workshop lamp can foundation
Situation shows the lamp of different colours, once troubleshooting, recovery is continued to produce, in process of production, can check generation
Report messages.
Above-mentioned technical proposal can be seen that beneficial effects of the present invention：
（1）Intelligence MES end station manufacturing monitoring systems of the present invention can carry out pipe in production management to producing line
Reason saves manpower, realizes the automatic management of producing line, can be monitored in real time to yield, can by report and Andon management
It is influenced caused by equipment fault with utmostly eliminating, accomplishes zero failure, zero bad, zero consumption and zero disaster, ensureing to give birth to
Produce benefit it is maximized simultaneously, realize the rationalization of cost consumption.
（2）Intelligence MES end station manufacturing monitoring systems of the present invention, compatible all kinds of PLC devices realize data
Real-time acquisition, it is only necessary to according to company actual situation carry out database change, can be deployed in any one producing line,
Traditional C/S frameworks are broken away from for a long time with complicated for the implementation, the maintenance work that are denounced, system manager needs four when upgrade-system
The problem of place hurries back and forth.The working efficiency and reduction expense of plant personnel can be improved in this set system, and the pipe of administrative staff can also be provided
Reason
（3）Intelligence MES end station manufacturing monitoring systems of the present invention, application system simple interface, intuitive, operation side
Just；It is stable, reliable；Convenient for safeguarding；When breaking down or when orderly closedown, calling system can be used to carry out stopping pipe
Reason debugging；The report as unit of the moon or week can also be generated.
Description of the drawings
Fig. 1 is overall structure of the present invention；
Fig. 2 is the structural schematic diagram of MES terminals in the present invention；
Fig. 3 is the workflow schematic diagram of MES terminals in the present invention；
Fig. 4 is the structural schematic diagram of MES terminal applies systems in the present invention；
Fig. 5 is the Organization Chart of the application system of MES terminals in the present invention.
Specific implementation mode
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term "center", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", " clockwise ", " inverse
The orientation or positional relationship of the instructions such as hour hands " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description originally
Invention and simplified description, do not indicate or imply the indicated device or element must have a particular orientation, with specific side
Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more this feature.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two
It is a or more than two, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be machine
Tool connects, and can also be electrical connection；It can be directly connected, can also can be indirectly connected through an intermediary two members
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
Intelligent MES end stations manufacturing monitoring system as shown in Figs. 1-5, including Cloud Server 1, master control upper computer 2,
MES terminals 3, Wireless data acquisition unit 4, producing line electronic information billboard 5, mold center's electronic information billboard 6, office's e-mail
Cease billboard 7 and peace button box 8, the producing line electronic information billboard 5, mold center's electronic information billboard 6, office's e-mail
Cease billboard 7, peace button box 8 is established by radio network gateway and MES terminals 3 and is wirelessly connected, the Wireless data acquisition unit 4 and
MES terminals 3 connect, and the MES terminals 3 are connect by radio network gateway with Cloud Server 1, and Cloud Server 1 is by wired or wireless
It is connect with master control upper computer 2.
MES terminals described in the present embodiment 3 includes a shell, and the side of the shell is equipped with RS232/RS485 interfaces
31, the interior industrial personal computer being equipped with for data processing of shell, the front of the shell is equipped with touch screen 9 and data acquisition box 11, shell
The top of body is equipped with Andon alarm systems 10, and three connect with industrial personal computer, and the data acquisition box 11 is gone back and wireless data
Collector 4 connects.The data acquisition box 11 includes the host interface unit being connect with industrial personal computer, is connect with host interface unit
Gating circuit, the switching circuit being separately connected with the gating circuit, the switching circuit includes multiple interfaces, each interface
With a corresponding Wireless data acquisition unit 4.
Touch screen 9 described in the present embodiment is established with database 12 and is connected, and the database 12 is established with Web service end 13
Connection, after Web service end 13 will issue scheduling and the production schedule, by this information update to database 12, touch screen 9 is read
Database 12 simultaneously shows updated database information.
The MES terminal applies systems of Web service end described in the present embodiment include station setting production information interactive module
31, device management module 32, statement management module 33 and basic setup module 34.
Production information interactive module described in the present embodiment 31 includes product type 311, work order number 312, work order quantity
313, Current production 314, shift 315 and slotting single function 316.The slotting list of some emergencies needs can be faced by inserting single function 316, can
With preferentially to needing to insert single work order into row major management, the front end of table can be preferably displaying in by inserting the scheduling after list, be convenient for
Management.
Device management module 32 described in the present embodiment includes calling system module 321, maintenance expert module 322, TPM meters
Draw module 323 and remote support module 324；
In the present embodiment in calling system module 321, planned shut-down and non-programmed halt have been divided into it.Planned shut-down includes quality
Calling, 5S, maintenance, TPM, without plan, rest, training, have a meeting and have a meal；Non-programmed halt includes to remodel, raw material exception, set
Standby failure, debugging, shortage of staff.
Maintenance expert module described in the present embodiment 322 includes repair message retrieval, solves process review and photo instruction,
Retrieval options include problem types, state and downtime.
Statement management module 33 described in the present embodiment includes production report 331, suggesting system for wearing 332 and job instruction
333, the basic setup module 34 includes station setting distribution module 341 and producing line setup module 342.
The working method of intelligent MES end stations manufacturing monitoring system described in the present embodiment, specific works method is such as
Under：
1), administrative staff issue scheduling and management information on WEB service end 13；
2), scheduling and management information are updated into database 12, and information is transmitted to MES terminals 3, touch screen 9 by database server
Reading database 12 simultaneously shows updated database information；
3), producing line electronic information billboard 5, mold center's electronic information billboard 6, office's electronic information billboard 7 share touch screen 9
Information, database information is presented on each information board；
4）, the producers in producing line can be according to the scheduling plan on information board
It is produced；
5) it, needs to insert list for emergency, the row after list can be inserted preferentially to needing to insert single work order into row major management
Journey can be preferably displaying in the front end of table, convenient for management；
6）, yield is come data acquisition by Wireless data acquisition unit 4 in current producing line, product or semi-finished product may be implemented
Acquisition, its current collected yield is transmitted to by RS232 in MES terminals 3；
7), the data information collected in producing line generation report is managed by the MES terminal applies system at Web service end 12,
It shows that current versions and work order number information, work order quantity are scheduled production in the main interface of application system, is determined by administrative staff
Justice and publication；
8）, when producing line producers during normal production, data acquisition box 11 acquire Wireless data acquisition unit 4 in data, by it
It is shown on touch screen 9, once failure or some other cause specific will trigger Andon alarm systems 10, workshop
Lamp can show the lamp of different colours according to situation, once troubleshooting, recovery is continued to produce, in process of production, Ke Yicha
See the report messages of generation.
Examples are only for illustrating the present invention and not for limiting the scope of the present invention, after having read the present invention, this
Field technology personnel fall within the application range as defined in the appended claims to the various equivalences of the present invention.
Claims (10)
1. intelligence MES end station manufacturing monitoring systems, it is characterised in that：Including Cloud Server（1）, master control upper computer（2）、
MES terminals（3）, Wireless data acquisition unit（4）, producing line electronic information billboard（5）, mold center's electronic information billboard（6）, office
Room electronic information billboard（7）With peace button box（8）, the producing line electronic information billboard（5）, mold center's electronic information billboard
（6）, office's electronic information billboard（7）, peace button box（8）Pass through radio network gateway and MES terminals（3）Foundation wirelessly connects
It connects, the Wireless data acquisition unit（4）With MES terminals（3）Connection, the MES terminals（3）Pass through radio network gateway and Cloud Server
（1）Connection, Cloud Server（1）Pass through wired or wireless and master control upper computer（2）Connection.
2. intelligence MES end station manufacturing monitoring systems according to claim 1, it is characterised in that：The MES terminals
（3）Including a shell, the side of the shell is equipped with RS232/RS485 interfaces（31）, shell is interior to be equipped with for data processing
Industrial personal computer, the front of the shell is equipped with touch screen（9）And data acquisition box（11）, the top of shell is alarmed equipped with Andon
System（10）, and three connect with industrial personal computer, the data acquisition box（11）Also with Wireless data acquisition unit（4）Connection.
3. intelligence MES end station manufacturing monitoring systems according to claim 2, it is characterised in that：The data acquisition
Box（11）Include the host interface unit being connect with industrial personal computer, the gating circuit being connect with host interface unit, with the gating
The switching circuit that circuit is separately connected, the switching circuit include multiple interfaces, and each interface is adopted with a corresponding wireless data
Storage（4）.
4. intelligence MES end station manufacturing monitoring systems according to claim 3, it is characterised in that：The touch screen（9）
With database（12）Establish connection, the database（12）With WEB service end（13）Establish connection, WEB service end（13）It will hair
After cloth scheduling and the production schedule, by this information update to database（12）In, touch screen（9）Reading database（12）And it will update
Database information afterwards is shown.
5. intelligence MES end station manufacturing monitoring systems according to claim 1, it is characterised in that：The Web service end
Include production information interactive module（31）, device management module（32）, statement management module（33）With basic setup module
（34）.
6. intelligence MES end station manufacturing monitoring systems according to claim 5, it is characterised in that：The production information
Interactive module（31）Including product type（311）, work order number（312）, work order quantity（313）, Current production（314）, shift
（315）And slotting single function（316）.
7. intelligence MES end station manufacturing monitoring systems according to claim 6, it is characterised in that：The equipment management
Module（32）Including calling system module（321）, maintenance expert module（322）, TPM schedule modules（323）With remote support mould
Block（324）；In calling system module（321）In, it has been divided into planned shut-down and non-programmed halt；Planned shut-down is exhaled comprising quality
Cry, 5S, maintenance, TPM, without plan, rest, training, have a meeting and have a meal；Non-programmed halt include remodel, raw material are abnormal, equipment
Failure, debugging, shortage of staff.
8. intelligence MES end station manufacturing monitoring systems according to claim 7, it is characterised in that：The MES terminals
Application system includes maintenance expert module（322）Including repair message retrieval, solve process review and photo instruction, retrieval options
Including problem types, state and downtime.
9. intelligence MES end station manufacturing monitoring systems according to claim 5, it is characterised in that：The report management
Module（33）Including production report（331）, suggesting system for wearing（332）And job instruction（333）, the basic setup module（34）
Including station, distribution module is set（341）With producing line setup module（342）.
10. a kind of working method of intelligence MES end station manufacturing monitoring systems as described in any one of claims 1-9,
It is characterized in that：Specific works method is as follows：
1), administrative staff are at Web service end（12）Upper publication scheduling and management information；
2), scheduling and management information are updated to database（12）In, information is transmitted to MES terminals by database server（3）, touch
Screen（9）Reading database（12）And updated database information is shown；
3), producing line electronic information billboard（5）, mold center's electronic information billboard（6）, office's electronic information billboard（7）It is shared
Touch screen（9）Information, database information is presented on each information board；
4）, the producers in producing line can produce according to the scheduling plan on information board；
5) it, needs to insert list for emergency, the row after list can be inserted preferentially to needing to insert single work order into row major management
Journey can be preferably displaying in the front end of table, convenient for management；
6）, yield passes through Wireless data acquisition unit in current producing line（4）Data acquisition is come, may be implemented product or half at
Its current collected yield is transmitted to MES terminals by the acquisition of product（3）On；
7), Web service end（12）MES terminal applies system by the data information collected in producing line generation report be managed,
Current versions and work order number information are shown in the main interface of application system, work order quantity is scheduled production, by administrative staff
Definition and publication；
8）, when producing line producers during normal production, data acquisition box（11）Acquire Wireless data acquisition unit（4）In data,
It will be shown in touch screens（9）On, once failure or some other cause specific will trigger Andon alarm systems
（10）, workshop lamp can show the lamp of different colours according to situation, once troubleshooting, recovery is continued to produce, in production process
In, it can check the report messages of generation.
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| CN201810238872.XA CN108536100A (en) | 2018-03-22 | 2018-03-22 | Intelligent MES end stations manufacturing monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810238872.XA CN108536100A (en) | 2018-03-22 | 2018-03-22 | Intelligent MES end stations manufacturing monitoring system |
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ID=63485057
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| CN109740945A (en) * | 2019-01-07 | 2019-05-10 | 北京云基数技术有限公司 | A kind of data management platform and method based on the production and operation |
| CN110309107A (en) * | 2019-06-30 | 2019-10-08 | 湖北威钺智能科技有限公司 | A kind of material number managing system |
| CN110597119A (en) * | 2019-09-16 | 2019-12-20 | 上海思彤科技发展有限公司 | Sheet metal paint spraying product |
| CN111385535A (en) * | 2020-01-13 | 2020-07-07 | 中船第九设计研究院工程有限公司 | Data acquisition and monitoring control system |
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| CN111638677A (en) * | 2020-05-26 | 2020-09-08 | 柳晶科技集团(常州)股份有限公司 | Foundry waste sand regeneration control method and system |
| CN111638677B (en) * | 2020-05-26 | 2021-10-08 | 柳晶科技集团(常州)股份有限公司 | Foundry waste sand regeneration control method and system |
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Application publication date: 20180914 |