CN108681878A - The acquisition of intelligent plant production line data and billboard management system and method - Google Patents
The acquisition of intelligent plant production line data and billboard management system and method Download PDFInfo
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- CN108681878A CN108681878A CN201810493277.0A CN201810493277A CN108681878A CN 108681878 A CN108681878 A CN 108681878A CN 201810493277 A CN201810493277 A CN 201810493277A CN 108681878 A CN108681878 A CN 108681878A
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Abstract
A kind of intelligent plant production line data acquisition of present invention proposition and billboard management system, including production line data acquisition system and billboard management system, are connected between production line data acquisition system and billboard management system by Ethernet；And propose that a kind of intelligent plant production line data acquires and kanban system method, including MES receive process and field operation management process, MES receives logistics system, BOM and technique, the information of the production schedule, and carry out planning management, then the production plan being intended in management is assigned, carry out field operation management, field operation management process includes data acquisition, equipment management, Work-in-process tracking and quality inspection record, quality inspection record information carries out quality management after summarizing, field data is formed in field operation management process, and terminal is carried out to field data and is shown, LED is shown and system queries, the feedback procedure that completes forms storage information, storage information enters MES receive process after converging with the production schedule and logistics system.
Description
Technical field
The present invention relates to industrial management technology more particularly to a kind of acquisition of intelligent plant production line data and kanban system systems
System and method.
Background technology
In recent years, carried out large-scale application using ERP as the management information system of representative, China's intelligent plant there has also been
Significant progress, however, the existing digital divide between production automation and IT application in management, affects management with production
It combines closely so that ERP has a greatly reduced quality with production automation systematic difference effect.Kanban system is one kind of managing visual
The form of expression shows the situation of data, information etc. at a glance, primarily with respect to management project, particularly information into
Capable transparent management activity.It by various forms such as poster/present situation plate/chart/electrical screen on file, in brain or
The hiding information such as scene is disclosed, so that anyone can grasp management status and necessary information in time, so as to
Enough rapid developments simultaneously implement counter-measure.Therefore, kanban system is the highly effective and intuitive hand pinpointed the problems, solved the problems, such as
Section, is one of essential tool of outstanding field management.Existing market banner system has the following disadvantages：1.LED billboard
It shows that content is simple, format fixation is inconvenient to change；2. not having data statistic analysis function；3. billboard installation site is fixed, cloth
Line is complicated.Therefore, it is necessary to a kind of acquisition of intelligent plant production line data and billboard management system be designed, to overcome above-mentioned lack
It falls into.
Invention content
The object of the present invention is to provide a kind of acquisition of intelligent plant production line data and billboard management system and method, monitoring
All activities of production line and complicated production flow find production problem, rapid reaction are made to the abnormal condition of production in real time.
The present invention is technical solution used by solving its technical problem：
First, intelligent plant production line data acquisition and billboard management system, including production line data acquisition system with see
Board management system is connected between production line data acquisition system and billboard management system by Ethernet, wherein：
Production line data acquisition system includes that live industry control PLC, live industry control PLC connect with Ethernet and industrial bus respectively
Logical, the control PLC of each lathe is connected to industrial bus respectively, the peace lamp system and station billboard of each lathe respectively with industrial bus
Connection；
Production line data acquisition system further includes field computer and its wired bar code scanner, field computer and ether
Net connection；
Production line data acquisition system further includes radio scan rifle, and radio scan rifle is connected by wireless network and Ethernet
It is logical；
Billboard management system includes office's LED billboard and monitoring equipment, and office's LED billboard and monitoring equipment connect with Ethernet
It is logical；
Billboard management system further includes MES server, and MES server is connected to Ethernet, and MES server is also connected to
Layer ERP system.
Further,
Production line data acquisition system further includes calling and broadcasting system, and calling and broadcasting system are connected to Ethernet；
Production line data acquisition system further includes alarm system, and alarm system connects with Ethernet and live industry control PLC respectively
It is logical.
Further,
Production line data acquisition system further includes field integrated information enquiry machine, and field integrated information enquiry machine passes through wireless
Network is connected to Ethernet；
Production line data acquisition system further includes live LED intergrated information displays screen, live LED intergrated information displays screen with
Ethernet is connected to；
Production line data acquisition system further includes field print machine, and field print machine is connected to Ethernet.
Further,
Billboard management system further includes office computer and its wired bar code scanner, and office computer connects with Ethernet
It is logical.
Secondly, the acquisition of intelligent plant production line data and kanban system method, including MES receive process and field operation pipe
Reason process, MES receives logistics system, BOM and technique, the information of the production schedule, and carries out planning management, is then intended to manage
In production plan assign, carry out field operation management, field operation management process includes data acquisition, equipment management, making
Product track and quality inspection record, and quality inspection record information carries out quality management after summarizing, scene is formed in field operation management process
Data, and terminal is shown, LED is shown and system queries to field data progress, field operation management has carried out in the finished
Work is fed back, and completion feedback procedure forms storage information, and storage information enters MES after converging with the production schedule and logistics system and receives
Process.
Further, the data flow of MES receive process and field operation management process includes acquisition process, storing process, hair
Cloth and query process；
Acquisition process includes acquisition of the control PLC to lathe operation information of each lathe, wired bar code scanner and wireless
Scanner is to the acquisition of bar code information, the acquisition of information of terminal device；
Storing process includes process of caching and database store process；
Publication and query process include the monitoring process of LED issuing process, the query process of inquiry system, monitoring system.
The advantage of the invention is that：
A plurality of producing line real time data acquisition transmits production and transports instruction, adjusts production smoothing；It can be according to production line exception
State controls the operating status of machine；It realizes that production line counts automatically, production line is made to visualize；Production line can be monitored whenever and wherever possible
All activities and complicated production flow find production problem, make rapid reaction to the abnormal condition of production, allow at different levels in real time
Manager has to production status at fingertips；System supports data statistical analysis generates a variety of charts in real time；It determines in time for manager
Plan provides accurate data, improves production efficiency and product quality, enterprise competitive strength, reaches enterprise's production visualizing pipe
Reason, can be widely applied to all trades and professions factory, workshop, production line, flow line production management.
Description of the drawings
Fig. 1 is the structural schematic diagram of intelligent plant production line data acquisition and billboard management system proposed by the present invention；
Fig. 2 is the work flow diagram of the system；
Fig. 3 is the data flow diagram of the system.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Diagram and specific embodiment are closed, the present invention is further explained.
As shown in Figure 1, intelligent plant production line data acquisition proposed by the present invention and billboard management system, including production line
Data collecting system and billboard management system are connected between production line data acquisition system and billboard management system by Ethernet
It is logical, wherein：Production line data acquisition system includes that live industry control PLC, live industry control PLC connect with Ethernet and industrial bus respectively
Logical, the control PLC of each lathe is connected to industrial bus respectively, the peace lamp system and station billboard of each lathe respectively with industrial bus
Connection；Production line data acquisition system further includes field computer and its wired bar code scanner, field computer and Ethernet
Connection；Production line data acquisition system further includes radio scan rifle, and radio scan rifle is connected to by wireless network with Ethernet；It sees
Board management system includes office's LED billboard and monitoring equipment, and office's LED billboard and monitoring equipment are connected to Ethernet；Billboard pipe
Reason system further includes MES (Manufactuing Execution System, manufacturing execution system) server, MES server with
Ethernet is connected to, and MES server is also connected to upper layer ERP (Enterprise Resource Planning, corporate resources meter
Draw) system.Production line data acquisition system further includes calling and broadcasting system, and calling and broadcasting system are connected to Ethernet；It is raw
Producing line data collecting system further includes alarm system, and alarm system is connected to Ethernet and scene industry control PLC respectively.Produce line number
Further include field integrated information enquiry machine according to acquisition system, field integrated information enquiry machine is connected by wireless network and Ethernet
It is logical；Production line data acquisition system further includes live LED intergrated information displays screen, live LED intergrated information displays screen and ether
Net connection；Production line data acquisition system further includes field print machine, and field print machine is connected to Ethernet.Billboard management system
Further include that office computer and its wired bar code scanner, office computer are connected to Ethernet.As shown in Figure 2 and Figure 3, intelligence
Plant produced line number includes MES receive process and field operation management process according to acquisition and kanban system method, and MES receives logistics
System, BOM (Bill of Material, bill of materials) and technique, the information of the production schedule, and planning management is carried out, then
The production plan being intended in management is assigned, and field operation management is carried out, and field operation management process includes data acquisition, equipment
Management, Work-in-process tracking and quality inspection record, quality inspection record and carry out quality management after information summarizes, in field operation management process
Field data is formed, and terminal is shown, LED is shown and system queries to field data progress, field operation management is being completed
After carry out completion feedback, completion feedback procedure forms storage information, and storage information is converged laggard with the production schedule and logistics system
Enter MES receive process.The data flow of MES receive process and field operation management process includes acquisition process, storing process, publication
And query process；Acquisition process includes acquisition of the control PLC to lathe operation information, wired bar code scanner and the nothing of each lathe
Line scanner is to the acquisition of bar code information, the acquisition of information of terminal device；Storing process includes process of caching and database purchase
Process；Publication and query process include the monitoring process of LED issuing process, the query process of inquiry system, monitoring system.
Embodiment of above only technical concepts and features to illustrate the invention, its object is to allow those skilled in the art
Member understands present disclosure and is implemented, and it is not intended to limit the scope of the present invention, all according to spirit of that invention
The equivalent change or modification that essence is done should all cover within the scope of the present invention.
Claims (4)
1. intelligent plant production line data acquires and billboard management system, including production line data acquisition system and kanban system system
System, is connected between production line data acquisition system and billboard management system by Ethernet, it is characterised in that：
Production line data acquisition system includes live industry control PLC, and live industry control PLC is connected to Ethernet and industrial bus respectively,
The control PLC of each lathe is connected to industrial bus respectively, and the peace lamp system and station billboard of each lathe connect with industrial bus respectively
It is logical；
Production line data acquisition system further includes field computer and its wired bar code scanner, and field computer connects with Ethernet
It is logical；
Production line data acquisition system further includes radio scan rifle, and radio scan rifle is connected to by wireless network with Ethernet；
Billboard management system includes office's LED billboard and monitoring equipment, and office's LED billboard and monitoring equipment are connected to Ethernet；
Billboard management system further includes MES server, and MES server is connected to Ethernet, and MES server is also connected to upper layer
ERP system.
2. intelligent plant production line data acquisition according to claim 1 and billboard management system, it is characterised in that：
Production line data acquisition system further includes calling and broadcasting system, and calling and broadcasting system are connected to Ethernet；
Production line data acquisition system further includes alarm system, and alarm system is connected to Ethernet and scene industry control PLC respectively.
3. intelligent plant production line data acquisition according to claim 1 and billboard management system, it is characterised in that：
Production line data acquisition system further includes field integrated information enquiry machine, and field integrated information enquiry machine passes through wireless network
It is connected to Ethernet；
Production line data acquisition system further includes live LED intergrated information displays screen, live LED intergrated information displays screen and ether
Net connection；
Production line data acquisition system further includes field print machine, and field print machine is connected to Ethernet；
Billboard management system further includes that office computer and its wired bar code scanner, office computer are connected to Ethernet.
4. intelligent plant production line data acquires and kanban system method, it is characterised in that：
Including MES receive process and field operation management process, MES receive logistics system, BOM and technique, the production schedule letter
Breath, and planning management is carried out, the production plan being then intended in management is assigned, and field operation management, field operation pipe are carried out
Reason process includes data acquisition, equipment management, Work-in-process tracking and quality inspection record, and quality inspection record information carries out quality after summarizing
It manages, forms field data in field operation management process, and terminal is shown, LED is shown and system to field data progress
Inquiry, field operation management carry out completion feedback in the finished, and completion feedback procedure forms storage information, storage information and production
Plan and logistics system enter MES receive process after converging；
The data flow of MES receive process and field operation management process includes acquisition process, storing process, publication and inquired
Journey；
Acquisition process includes acquisition of the control PLC to lathe operation information, wired bar code scanner and the radio scan of each lathe
Rifle is to the acquisition of bar code information, the acquisition of information of terminal device；
Storing process includes process of caching and database store process；
Publication and query process include the monitoring process of LED issuing process, the query process of inquiry system, monitoring system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810493277.0A CN108681878A (en) | 2018-05-22 | 2018-05-22 | The acquisition of intelligent plant production line data and billboard management system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810493277.0A CN108681878A (en) | 2018-05-22 | 2018-05-22 | The acquisition of intelligent plant production line data and billboard management system and method |
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| CN108681878A true CN108681878A (en) | 2018-10-19 |
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| CN201810493277.0A Pending CN108681878A (en) | 2018-05-22 | 2018-05-22 | The acquisition of intelligent plant production line data and billboard management system and method |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109636253A (en) * | 2019-01-22 | 2019-04-16 | 四川长虹电器股份有限公司 | A kind of system and method to miss the stop on production line without tag electronics element batch barcode scanning |
| CN109624253A (en) * | 2018-12-28 | 2019-04-16 | 武汉思伟塑业有限公司 | A kind of injection workshop monitoring discharge system |
| CN109754190A (en) * | 2019-01-14 | 2019-05-14 | 深圳点链科技有限公司 | Production management-control method, device, MES and storage medium based on MES |
| CN110458409A (en) * | 2019-07-15 | 2019-11-15 | 富通集团有限公司 | Preform Intelligent Production Management System and method |
| CN111208790A (en) * | 2020-01-13 | 2020-05-29 | 中船第九设计研究院工程有限公司 | Data acquisition system for ship pipeline production line |
| CN111260332A (en) * | 2020-02-10 | 2020-06-09 | 山东浪潮通软信息科技有限公司 | Implementation method and system suitable for MES application of workshop in motor industry |
| CN112099445A (en) * | 2020-08-14 | 2020-12-18 | 新丰电器(深圳)有限公司 | MES-based field data acquisition and real-time production state monitoring system |
| CN112180875A (en) * | 2020-10-16 | 2021-01-05 | 四川长虹电器股份有限公司 | Customizable billboard display system and method |
| CN112306002A (en) * | 2019-07-26 | 2021-02-02 | 三菱电机自动化(中国)有限公司 | Production auxiliary system and operation platform thereof |
| CN113347449A (en) * | 2021-05-31 | 2021-09-03 | 凌云光技术股份有限公司 | System and method for realizing workshop billboard by using smart television |
| CN114943453A (en) * | 2022-05-27 | 2022-08-26 | 共享智能铸造产业创新中心有限公司 | Intelligent casting system |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109624253A (en) * | 2018-12-28 | 2019-04-16 | 武汉思伟塑业有限公司 | A kind of injection workshop monitoring discharge system |
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| CN112306002A (en) * | 2019-07-26 | 2021-02-02 | 三菱电机自动化(中国)有限公司 | Production auxiliary system and operation platform thereof |
| CN111208790A (en) * | 2020-01-13 | 2020-05-29 | 中船第九设计研究院工程有限公司 | Data acquisition system for ship pipeline production line |
| CN111260332A (en) * | 2020-02-10 | 2020-06-09 | 山东浪潮通软信息科技有限公司 | Implementation method and system suitable for MES application of workshop in motor industry |
| CN112099445A (en) * | 2020-08-14 | 2020-12-18 | 新丰电器(深圳)有限公司 | MES-based field data acquisition and real-time production state monitoring system |
| CN112180875A (en) * | 2020-10-16 | 2021-01-05 | 四川长虹电器股份有限公司 | Customizable billboard display system and method |
| CN113347449A (en) * | 2021-05-31 | 2021-09-03 | 凌云光技术股份有限公司 | System and method for realizing workshop billboard by using smart television |
| CN114943453A (en) * | 2022-05-27 | 2022-08-26 | 共享智能铸造产业创新中心有限公司 | Intelligent casting system |
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