CN108090843A - Production line assemble flow monitoring method - Google Patents
Production line assemble flow monitoring method Download PDFInfo
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- CN108090843A CN108090843A CN201611023268.2A CN201611023268A CN108090843A CN 108090843 A CN108090843 A CN 108090843A CN 201611023268 A CN201611023268 A CN 201611023268A CN 108090843 A CN108090843 A CN 108090843A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000012544 monitoring process Methods 0.000 title claims abstract description 22
- 230000008569 process Effects 0.000 claims abstract description 21
- 238000007726 management method Methods 0.000 claims description 12
- 238000004458 analytical method Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 description 5
- 238000004886 process control Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000007619 statistical method Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
Production line assemble flow monitoring method belongs to flow monitoring technical field more particularly to a kind of production line assemble flow monitoring method.The present invention provides a kind of high degree of automation, the accurate production line assemble flow monitoring method of monitoring.The present invention comprises the following steps：1）By the information of product it is bundled in an exclusive identification code, in assembling process, product enters next procedure with pallet from a process, select passive read write tag, and be attached to and assemble in object intelligent member and Assembling resource intelligence member, it is shared out the work according to the production instruction and information that store on the rfid labels；2）Assembling the preset data of object intelligent member RFID includes tag ID, product IDs, process route ID, product exclusive identification code and work station ID；The preset data of Assembling resource and the first RFID label tag of intelligence has mark resource, the resource ID of classification, work station ID and assembling scheme.
Description
Technical field
The invention belongs to match somebody with somebody flow monitoring technical field more particularly to a kind of production line assemble flow monitoring method.
Background technology
Production line is exactly the route that process of producing product is passed through, i.e., since raw material enters production scene, by processing,
The routes that a series of production production line activities such as transport, assembling, inspection are formed.At present, it is each in assembling manufacturing industry production process
Link data seriously disconnect with real-time binding, material flow and the information flow in product, it is impossible to the mass data in production process
Effectively gather, analyze and store, and management level can not carry out effective information exchange with plant site process control station, make
Administrative staff can not carry out production process effective monitoring and management in real time.
The content of the invention
The present invention addresses the above problem, provides a kind of high degree of automation, the accurate production line assemble flow of monitoring
Monitoring method.
To achieve the above object, the present invention adopts the following technical scheme that, the present invention comprises the following steps.
1）By the information of product it is bundled in an exclusive identification code, in assembling process, product is with pallet from one
Process enters next procedure, selects passive read write tag, and is attached in assembling object intelligent member and Assembling resource intelligence member, according to
Storage production instruction on the rfid labels and information share out the work.
2）The preset data of assembling object intelligent member RFID includes tag ID, product IDs, process route ID, product and uniquely marks
Know code and work station ID；The preset data of Assembling resource and the first RFID label tag of intelligence has mark resource, the resource ID of classification, work
It stands ID and assembling scheme.
3）Reach the standard grade station according to current Production planning and scheduling scheme produce preset data, and by RFID read-write control and
Data access intelligence member is write in people's label, and RFID read-write control intelligence member is responsible for reading and writing data from RFID label tag.
4）The flexible data of assembling object intelligent member RFID includes into people's workstation time, exits workstation time and add
The status information of work, the flexible data of the first RFID label tag of Assembling resource intelligence terminate including product IDs, cut-in time, work
The information such as time.
5）Flexible data in RFID label tag is according to the behaviour assembled in workshop in object intelligent member and Assembling resource intelligence member
It is updated as state.
6）Shop Planning is downloaded by ERP system, formulates the production schedule that IE assembling operational managements can perform, generation
Corresponding task library.
7）The production schedule is decomposed according to the priority of production order, forms production plan record, a record is corresponding a kind of
The production task of object is assembled, planning the execution sequence of record can be adjusted according to the practical condition in workshop.
8）It is recorded according to currently performed production plan and is sequentially generated product exclusive identification code according to what actual product was reached the standard grade,
It is made of product identification, production batch, date and serial number, during following process, information is all associated with it, as
Statistical analysis and the foundation of retrospect.
9）Before assembling object starts operation task, by data access intelligence member and RFID read-write is controlled to control respectively
Intelligence member, people's preset data is write into label.
10）After assembling object intelligent member reaches the corresponding Assembling resource of work station ID and workshop ID, write in RFID label tag
Enter entry time.
11）It assembles object intelligent member and selects effective Assembling resource, and intelligence member is controlled by RFID read-write, provided to assembling
Write-in assembling object ID in the RFID label tag of source intelligence member.
12）The Assembling resource state for assembling object intelligent member selection is changed to " busy " by " free time ", and in its RFID
People's time started is write in label.
As a preferred embodiment, present invention additionally comprises following steps：After Assembling resource completes its operation, accordingly
State is changed to the free time by Assembling resource intelligence member by busy, and " the end time is write in its RFID label tag；When assembling object
Leave Assembling resource, when, assembling object intelligent member time departure will be write in its label.
As another preferred embodiment, present invention additionally comprises following steps：Assembling object intelligent member will check what is be stored in
" process route " in label checks whether that also there are remaining operations；If also remaining operation, next step operation is carried out, and
And assembling object intelligent member can control intelligence member and data access control intelligence member by RFID read-write, by entry time and from
ETAD expected time of arrival and departure is sent to database.
Advantageous effect of the present invention.
The present invention is that information exchange is poor under work or semi-hand pattern, production operation progress is real for Discrete Manufacturing Enterprise
When monitoring it is difficult the problems such as, integrated use computer simulation technique, automatic technology, wireless interconnection technology and modern management method
Etc. multi-field technology, a kind of science, assembling process monitoring system effective, real-time is higher are constructed, and develops and assembled
The characteristics of range monitoring system prototype, comprehensive analysis of system assembling object and Assembling resource, designs the data of RFID labels
Storage organization, and the unification of production plan data, event-monitoring data and process control data is realized on this basis.
Description of the drawings
In order to which technical problem solved by the invention, technical solution and advantageous effect is more clearly understood, below in conjunction with
The drawings and the specific embodiments, the present invention will be described in further detail.It should be appreciated that specific embodiment party described herein
Formula is only used to explain the present invention, is not intended to limit the present invention.
Fig. 1 is control flow chart of the present invention.
Specific embodiment
As shown in the figure, the present invention comprises the following steps.
1）By the information of product it is bundled in an exclusive identification code, in assembling process, product is with pallet from one
Process enters next procedure, selects passive read write tag, and is attached in assembling object intelligent member and Assembling resource intelligence member, according to
Storage production instruction on the rfid labels and information share out the work.
2）The preset data of assembling object intelligent member RFID includes tag ID, product IDs, process route ID, product and uniquely marks
Know code and work station ID；The preset data of Assembling resource and the first RFID label tag of intelligence has mark resource, the resource ID of classification, work
It stands ID and assembling scheme.
3）Reach the standard grade station according to current Production planning and scheduling scheme produce preset data, and by RFID read-write control and
Data access intelligence member is write in people's label, and RFID read-write control intelligence member is responsible for reading and writing data from RFID label tag.
4）The flexible data of assembling object intelligent member RFID includes into people's workstation time, exits workstation time and add
The status information of work, the flexible data of the first RFID label tag of Assembling resource intelligence terminate including product IDs, cut-in time, work
The information such as time.
5）Flexible data in RFID label tag is according to the behaviour assembled in workshop in object intelligent member and Assembling resource intelligence member
It is updated as state.
6）Shop Planning is downloaded by ERP system, formulates the production schedule that IE assembling operational managements can perform, generation
Corresponding task library.
7）The production schedule is decomposed according to the priority of production order, forms production plan record, a record is corresponding a kind of
The production task of object is assembled, planning the execution sequence of record can be adjusted according to the practical condition in workshop.
8）It is recorded according to currently performed production plan and is sequentially generated product exclusive identification code according to what actual product was reached the standard grade,
It is made of product identification, production batch, date and serial number, during following process, information is all associated with it, as
Statistical analysis and the foundation of retrospect.
9）Before assembling object starts operation task, by data access intelligence member and RFID read-write is controlled to control respectively
Intelligence member, people's preset data is write into label.
10）After assembling object intelligent member reaches the corresponding Assembling resource of work station ID and workshop ID, write in RFID label tag
Enter entry time.
11）It assembles object intelligent member and selects effective Assembling resource, and intelligence member is controlled by RFID read-write, provided to assembling
Write-in assembling object ID in the RFID label tag of source intelligence member.
12）The Assembling resource state for assembling object intelligent member selection is changed to " busy " by " free time ", and in its RFID
People's time started is write in label.
Present invention additionally comprises following steps：After Assembling resource completes its operation, corresponding Assembling resource intelligence member will
State is changed to the free time by busy, and " the end time is write in its RFID label tag；When assemble object leave Assembling resource, when,
Assembling object intelligent member will write time departure in its label.
Present invention additionally comprises following steps：" process route " in the label that inspection is stored in by assembling object intelligent member,
Check whether that also there are remaining operations；If also remaining operation, carry out next step operation, and assemble object intelligent member can be with
Intelligence member and data access control intelligence member are controlled by RFID read-write, entry time and time departure are sent to database.
The present invention is broadly divided into application layer, production process monitoring layer and underlying device control using layered structure
Layer.Application layer realizes the Seamless integration- of data and business, enterprise management level by Web servers and enterprise's ERP systems
（Plan layer）The productions such as management informations and technique guiding book, process flow chart, operational manual such as the production schedule, production ordering
Tutorial message can reach down each station in production scene in time.Produced on-site can be obtained by work management intelligence member in real time
Data simultaneously carry out statistical analysis to it, occur being reflected to management level in time during abnormal conditions, be produced effectively to enhance
The visualization and digital management of journey.
Production process monitoring layer of the present invention is as in linking manufacture operation management system application layer and underlying device control
Interbed, importance is especially prominent, and server end and client software are respectively in system work station and data acquisition workstation
On, data collection task station is communicated by process control intelligence member with underlying device and data interaction, realizes that multi information leads to
Road and the data acquisition of interactive terminal ensure that timely, stable, efficient, safety between system work station and data acquisition workstation
Data transmission.
Underlying device key-course of the present invention is according to the instruction of production process monitoring layer, and the control numerous to plant site is whole
End and information acquisition terminal carry out real-time operation, these different terminals have different drivers.Therefore, using directly with
The method of driver communication for each driver, it is necessary to write code, it is difficult to realize the general of process control intelligence member
Change, by the powerful programmable controller of OPC technology binding functions, preferably solve what more hardware informations were communicated and interacted
Generalization with it is integrated.
The above content is combine specific preferred embodiment to the further description of the invention made, it is impossible to assert this
The specific implementation of invention is confined to these explanations, for those of ordinary skill in the art to which the present invention belongs, not
On the premise of departing from present inventive concept, several simple deduction or replace can also be made, the present invention should be all considered as belonging to and be carried
The protection domain that claims of friendship determine.
Claims (3)
1. production line assemble flow monitoring method, it is characterised in that comprise the following steps：
1）By the information of product it is bundled in an exclusive identification code, in assembling process, product is with pallet from a process
Into next procedure, passive read write tag is selected, and is attached in assembling object intelligent member and Assembling resource intelligence member, according to storage
Production instruction and information on the rfid labels shares out the work；
2）Assembling the preset data of object intelligent member RFID includes tag ID, product IDs, process route ID, product exclusive identification code
With work station ID；The preset data of Assembling resource and the first RFID label tag of intelligence has mark resource, the resource ID of classification, work station ID
And assembling scheme；
3）Reaching the standard grade, station produces preset data according to current Production planning and scheduling scheme, and by RFID read-write control and data
It accesses intelligent member to write in people's label, RFID read-write control intelligence member is responsible for reading and writing data from RFID label tag；
4）The flexible data of assembling object intelligent member RFID includes into people's workstation time, exits workstation time and processing
Status information, the flexible data of the first RFID label tag of Assembling resource intelligence include product IDs, cut-in time, knocking-off time
Etc. information；
5）Flexible data in RFID label tag is according to the operation shape assembled in workshop in object intelligent member and Assembling resource intelligence member
State updates；
6）Shop Planning is downloaded by ERP system, formulates the production schedule that IE assembling operational managements can perform, generation is corresponding
Task library；
7）The production schedule is decomposed according to the priority of production order, forms production plan record, a kind of corresponding assembling of a record
The production task of object, planning the execution sequence of record can be adjusted according to the practical condition in workshop；
8）It is recorded according to currently performed production plan and is sequentially generated product exclusive identification code according to what actual product was reached the standard grade, by producing
Product number, production batch, date and serial number composition, during following process, information is all associated with it, as statistics
Analysis and the foundation of retrospect；
9）Before assembling object starts operation task, by data access intelligence member and RFID read-write is controlled to control intelligence respectively
Member writes people's preset data into label；
10）After assembling object intelligent member and reaching the corresponding Assembling resource of work station ID and workshop ID, write in RFID label tag into
The angle of incidence；
11）It assembles object intelligent member and selects effective Assembling resource, and intelligence member is controlled by RFID read-write, give Assembling resource intelligence
Assembling object ID can be write in the RFID label tag of member；
12）The Assembling resource state for assembling object intelligent member selection is changed to " busy " by " free time ", and in its RFID label tag
In write people's time started.
2. production line assemble flow monitoring method according to claim 1, it is characterised in that further comprising the steps of：Work as assembling
After resource completes its operation, state is changed to the free time by corresponding Assembling resource intelligence member by busy, and in its RFID label tag
Middle write-in " the end time；When assemble object leave Assembling resource, when, assembling object intelligent member will be write in its label from
ETAD expected time of arrival and departure.
3. production line assemble flow monitoring method according to claim 1, it is characterised in that further comprising the steps of：Assembling pair
As " process route " that intelligence member will be checked in the label being stored in, check whether that also there are remaining operations；If there is residue
It operates, carries out next step operation, and assemble object intelligent member to control intelligence member and data access control by RFID read-write
System intelligence member, database is sent to by entry time and time departure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611023268.2A CN108090843A (en) | 2016-11-21 | 2016-11-21 | Production line assemble flow monitoring method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611023268.2A CN108090843A (en) | 2016-11-21 | 2016-11-21 | Production line assemble flow monitoring method |
Publications (1)
| Publication Number | Publication Date |
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| CN108090843A true CN108090843A (en) | 2018-05-29 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611023268.2A Pending CN108090843A (en) | 2016-11-21 | 2016-11-21 | Production line assemble flow monitoring method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109204609A (en) * | 2018-10-15 | 2019-01-15 | 宁波吉利汽车研究开发有限公司 | General assembly Flexible Production method, device and equipment |
| CN109272073A (en) * | 2018-09-06 | 2019-01-25 | 郑州云海信息技术有限公司 | The associated method of material and ERP system based on ERP system |
| CN109492939A (en) * | 2018-12-06 | 2019-03-19 | 西门子工厂自动化工程有限公司 | Tray management system and method |
| CN109636253A (en) * | 2019-01-22 | 2019-04-16 | 四川长虹电器股份有限公司 | A kind of system and method to miss the stop on production line without tag electronics element batch barcode scanning |
| CN111308964A (en) * | 2018-12-12 | 2020-06-19 | 汉能移动能源控股集团有限公司 | Automatic production line control method, device and system |
| CN112415967A (en) * | 2020-11-17 | 2021-02-26 | 四川大学 | Intelligent management system and method for shoe industry production line |
| CN113327118A (en) * | 2021-06-24 | 2021-08-31 | 上海中商网络股份有限公司 | Information binding method and device for product identification code, storage medium and electronic equipment |
-
2016
- 2016-11-21 CN CN201611023268.2A patent/CN108090843A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109272073A (en) * | 2018-09-06 | 2019-01-25 | 郑州云海信息技术有限公司 | The associated method of material and ERP system based on ERP system |
| CN109204609A (en) * | 2018-10-15 | 2019-01-15 | 宁波吉利汽车研究开发有限公司 | General assembly Flexible Production method, device and equipment |
| CN109204609B (en) * | 2018-10-15 | 2020-04-21 | 宁波吉利汽车研究开发有限公司 | General assembly flexible production method, device and equipment |
| CN109492939A (en) * | 2018-12-06 | 2019-03-19 | 西门子工厂自动化工程有限公司 | Tray management system and method |
| CN109492939B (en) * | 2018-12-06 | 2020-12-08 | 西门子工厂自动化工程有限公司 | Tray management system and method |
| CN111308964A (en) * | 2018-12-12 | 2020-06-19 | 汉能移动能源控股集团有限公司 | Automatic production line control method, device and system |
| CN109636253A (en) * | 2019-01-22 | 2019-04-16 | 四川长虹电器股份有限公司 | A kind of system and method to miss the stop on production line without tag electronics element batch barcode scanning |
| CN109636253B (en) * | 2019-01-22 | 2022-05-03 | 四川长虹电器股份有限公司 | System and method for batch code scanning and station passing of label-free electronic components on production line |
| CN112415967A (en) * | 2020-11-17 | 2021-02-26 | 四川大学 | Intelligent management system and method for shoe industry production line |
| CN113327118A (en) * | 2021-06-24 | 2021-08-31 | 上海中商网络股份有限公司 | Information binding method and device for product identification code, storage medium and electronic equipment |
| CN113327118B (en) * | 2021-06-24 | 2024-05-28 | 上海中商网络股份有限公司 | Information binding method and device for product identification code, storage medium and electronic equipment |
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Application publication date: 20180529 |