CN108829048A - A kind of information analysis system and method based on liquid crystal glass base production and processing - Google Patents
A kind of information analysis system and method based on liquid crystal glass base production and processing Download PDFInfo
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- CN108829048A CN108829048A CN201810501502.0A CN201810501502A CN108829048A CN 108829048 A CN108829048 A CN 108829048A CN 201810501502 A CN201810501502 A CN 201810501502A CN 108829048 A CN108829048 A CN 108829048A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 71
- 238000004458 analytical method Methods 0.000 title claims abstract description 43
- 239000011521 glass Substances 0.000 title claims abstract description 38
- 239000004973 liquid crystal related substance Substances 0.000 title claims abstract description 34
- 238000012545 processing Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title abstract description 24
- 238000007726 management method Methods 0.000 claims abstract description 42
- 238000003326 Quality management system Methods 0.000 claims abstract description 3
- 238000012544 monitoring process Methods 0.000 claims description 18
- 238000007405 data analysis Methods 0.000 claims description 7
- 238000013480 data collection Methods 0.000 claims description 7
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 238000004378 air conditioning Methods 0.000 claims description 3
- 238000010835 comparative analysis Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 230000003993 interaction Effects 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 5
- 238000003908 quality control method Methods 0.000 abstract description 3
- 238000012800 visualization Methods 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 35
- 238000013461 design Methods 0.000 description 8
- 239000000758 substrate Substances 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000037452 priming Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004540 process dynamic Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000004092 self-diagnosis Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
A kind of information analysis system and method based on liquid crystal glass base production and processing, the loop production process of visualization, digitlization, automation is mainly realized in liquid crystal glass base manufacturing, establish the analysis method of product information system by designing, production management system, processing quality management system, treasury management system, equipment management system, kinetic energy management system, treasury management system and in terms of liquid crystal glass base production fine-grained management；Realize producing line dynamic, Product Status real-time management；Realize raw material, consumables, tracking of products management；Realize product processing, quality control, energy consumption visualized management etc..To product quality, equipment state, inventory information, energy management early warning mechanism and analysis system, reach production overall process intelligent management, digital management, the target remotely managed.
Description
Technical field
The present invention relates to production control field, especially a kind of information analysis system based on liquid crystal glass base production and processing
System and method.
Background technique
TFT-LCD (liquid crystal display) glass substrate, by its glass substrate physical characteristic, industry characteristics, requirement etc.
It influences, expects that the process that uses again to user of product packaging is more complicated from former material, be related to solid state feed stock to liquid glass liquid,
Again from liquid glass liquid to glass substrate, then user is worked into from glass substrate and the overall processes dynamic consecutive production such as uses.?
Influence factor is complex in whole process quality control, such as the control of material side, kiln temperature control, forming temperature control, air-conditioning temperature
The real-time feedback controls such as humid control, water, electricity and gas, the control of instrument and meter dynamic, the control of product quality dynamic, product quality analysis
System, the monitoring of equipment operation state, user's order send with charge free, store management, reporting system management, corrective maintenance system administration etc..
All factors in integrated liquid crystal glass substrate manufacturing process, it is necessary to form a set of automation, visualization, digitized management point
Analysis method carries out tracing management to glass substrate production overall process, realizes the loop productions modes such as product manufacturing, processing, sale,
To reduce product manufacturing processing cost, operation cost, product quality and productivity effect are improved.
Summary of the invention
In order to overcome the shortcomings of the prior art, the present invention provides a kind of information analysis based on liquid crystal glass base production and processing
System and method, in order to reach the goals above, the present invention is achieved by the following scheme：
A kind of information analysis system based on liquid crystal glass base production and processing, including production Hardware Information System, product
Information system, production process monitoring information system, report messages system and MES system server；
The subsystems information for producing Hardware Information System is acquired using CIM framework control, production Hardware Information System,
Product information system, production process monitoring information system, report messages system are connected with MES system respectively.
Further, production Hardware Information System includes bottom data acquisition system, dcs, factory service monitoring
System and air-conditioning HVAC robot control system(RCS).
Further, bottom data acquisition system acquisition hot end BOD device systems, cold end system of processing, packaging system
Data information；Data information is acquired using block controller.
Further, dcs controls hot end equipment；Hot end equipment include melting equipment, channel unit and at
Type equipment.
Further, product information system is used for acquisition quality management system, warehouse management system and order management system
Information.
Further, report messages system is supported by RPT.
Further, the information analysis system based on liquid crystal glass base further includes the life being connected with MES system server
Produce system switch, system host exchange and data collection and analysis report control platform；
Data collection and analysis report control platform shows the data of MES system server feedback, while realizing human-computer interaction.
A kind of analysis method of the information analysis system based on liquid crystal glass base production and processing, includes the following steps：
1) Hardware Information System, product information system, production process monitoring information system, report messages system handle is produced to adopt
Collection data information is transmitted to MES system server；
2) MES system server by with the data comparative analysis in database, final feedback information is shown in data
Collection analysis report control platform；Monitoring and management of the people to different information for realizing different work posts are formed simultaneously to production technology, produce
The closed-loop control of quality, equipment state and distribution logistics information.
Compared with prior art, the beneficial effects of the invention are as follows：
In the links of the producing and selling of liquid crystal glass base, realization makes from raw material supply, produces and sells object
Flow closed loop bar code management system, comprehensively complete product tracking traceability system, production WIP (in product) condition monitoring system,
Stock control and billboard management system, realize in real time, comprehensively and accurately performance and attributional analysis SPC method.
Detailed description of the invention
Fig. 1 is the master-plan and function structure design of the information analysis system produced and processed based on liquid crystal glass base；
Fig. 2 is that the planned replacement of the components such as the consumables of information analysis system produced and processed based on liquid crystal glass base is set
Meter.
Specific embodiment
Xia Mianjiehefutuduibenfamingjiegouyuanlihegongzuoyuanlizuojinyibuxiangxishuoming.
Referring to Fig. 1, master-plan and the function of a kind of information analysis system based on liquid crystal glass base production and processing are provided
The embodiment of energy architecture design.Production information analysis system carries out each process number by BC (Block Controller) system
Virtual ID is generated to product according to acquisition, using the communication of equipment upstream and downstream and clock calibration system, includes product substrate in id information
The information such as process conditions, equipment operating parameter, the kinetic energy consumption data that size, thickness, each process apply, and data are passed through
The transmission of CIM system reaches in MES system server.On the other hand, production status, quality state, inventory status, customer demand shape
State, equipment running status and production scene state etc. pass through reporting system, quality control system, warehouse management system, order
Relevant information is sent MES system server by management system, maintenance system and monitoring system etc., passes through production system interchanger
All data are transmitted to data collection and analysis operating platform processing center with system host exchange, and compared with database data
Compared with realization raw material go out to be put in storage real-time management, customer order scheduled production independently places an order, the management of quality of production overall process dynamic, equipment
Run the production systems such as long-ranges, digitlization, the informationizations such as self diagnosis early warning；Realize liquid crystal glass base by raw material produce to
The closed-loop dynamic management of sale of finished goods.
Participate in Fig. 2, a kind of consumption of the information analysis system based on liquid crystal glass base production and processing provided by the invention
The embodiment of the planned replacement design of the components such as product.Such as traction roller, break bar, emery wheel, sucker, cleaning solution, filtration core, according to
Service life sets the relevant time limit, sends warning information to MES system by BC system, each production division is according to the actual situation
Comprehensive analysis is carried out, the replacing construction of consumables is formulated, realizes integrated planning, reasonable arrangement, improves operating efficiency and equipment fortune
Line efficiency.
A kind of equipment BC of information analysis system based on liquid crystal glass base production and processing provided by the invention controls system
The embodiment of system is：It designs by network loop between equipment, the mode and BC clock alignment function that address defines assign
Each equipment real time oneness realizes upstream and downstream device talk function, reaches the function of equipment linkage and creation data real-time transmission,
Keep product manufacturing machining information accurate.
A kind of production information acquisition of information analysis system based on liquid crystal glass base production and processing provided by the invention
And the embodiment of analysis design is：By BC system acquisition production information, including product specification, productive temp, product hierarchy,
Input and output quantity, yields, quality of production dynamic etc..Master data derives from underlying device, uploads correlation automatically by BC
Data generate report, chart etc. to MES system.
A kind of technological parameter of information analysis system based on liquid crystal glass base production and processing provided by the invention, condition
Acquisition and the embodiment for analyzing design are：By parameters such as BC system acquisition technological parameter and conditions, including traction roller speed,
Crosscutting/longitudinal sectional pressure of cutter head, scribing line rice number, sucker pressure, the speed of service, plate weight information, hot end check data, product specification,
Productive temp etc.；Cold end includes the vacuum pressure of each process point, pressure/flow of gas, with water pressure/flows/temperatures, processing stand
Speed/beat etc., specific data acquisition projects and technological parameter need technology to be responsible for MES to propose, and set to technique
Standby producer proposes associated specifications Improving Equipment hardware requirement, to meet data acquisition, the analysis in later period, and it is automatic by BC
Related data is uploaded to MES system, generates report, chart etc..
It is provided by the invention it is a kind of based on liquid crystal glass base production and processing information analysis system energy management and point
Analysing the embodiment designed is：To the use energy situation of single device in process of manufacture or crucial station, it is desirable that process equipment
Design initial stage has the data acquisition functions such as water, electricity and gas, uploads BC system by PLC, uploads MES system by BC system, grabs in real time
It takes related data to carry out comprehensive analysis, establishes related data chart, provide basic number for product quality analysis and energy management
According to.It realizes the energy centralized managements such as water, electricity and gas, is acquired the relevant parameters such as the water, electricity and gas of kinetic energy by MES system, in real time
Kinetic energy operation curve is monitored, and carries out early warning, pre- waterproof electrical fluctuation affects to product, and having data can
Retrospective.
A kind of product quality of information analysis system based on liquid crystal glass base production and processing provided by the invention is fine
The embodiment of management design is：Product virtual ID is established, product is every to pass through a processing stations, uploads by BC system related
Process conditions, product examination information and facility information, are stored in MES system server database, trace convenient for product quality
With industrial analysis countermeasure；Product virtual ID has uniqueness, up to packaging or even user since crosscutting, and according to user's need
It asks and assigns relevant product information, new id information is opened to user.
Has the real-time of data transmission for quality management.In MES data library, storage has every product of various processes
Process conditions, product examination information, equipment state, specification grade.QC correlated quality management information, is counted in MES system
According to comparative analysis, warning information is established according to graphics table, implements feedback product quality dynamic and trend.It is anti-for user simultaneously
Product information is presented, tracing product information can be quickly transferred, such as material side, the production time, process time, processing conditions, enters wire body
Library outbound time etc..
A kind of field management of information analysis system based on liquid crystal glass base production and processing provided by the invention is visual
Changing the embodiment designed is：It is designed by Visualized management system, shows producing line current operating conditions, production status, in conjunction with
Field Monitoring System, the visualization of realization process monitoring, monitoring of tools, personnel monitoring, the live dynamic menu implementation transmission of realization,
Equipment state real-time display.The information such as real-time feedback device shutdown, operation, failure, it is such as red to indicate unit exception, pass through click
Red area can show equipment alarm information, while can click near zone monitoring system, carry out on-site actual situations and check,
Production scheduling personnel can according to circumstances carry out relevant information feedback.
A kind of Warehouse System pipe of information analysis system based on liquid crystal glass base production and processing provided by the invention
Managing the embodiment designed is：Store management includes raw material storehouse, sundry goods storehouse, parts warehouse, semi-finished product and finished product storehouse
In library, in-out-storehouse management.Corresponding bar code is printed after the completion of checking and accepting before materiel warehouse-in, and is carried out after being scanned by MES system
Stock management.All materials have unique identities identification feature after entering storehouse, while establishing priming the pump storage prewarning system,
Stock request is sent according to production status, preparation cycle, is uniformly coordinated the links such as production, operation, buying, sale.Materiel warehouse-out
According to producing line job requirements or user demand, outbound scanning is carried out according to store list or dispatch list, and built in MES system
Account.The principle of treasury management system is that first in first out, clout first go out principle.
A kind of equipment management of information analysis system based on liquid crystal glass base production and processing provided by the invention is accurate
Changing the embodiment designed is：Equipment operation state record is established by MES system, according to the replacement week of easily-consumed products, vulnerable part
Phase establishes maintenance, upkeep operation early warning mechanism, formulates detailed maintenance according to producing line equipment overall operation situation and maintenance is counted
It draws, reduces the probability that unit exception is shut down, improve equipment operating efficiency；Standby redundancy priming the pump early warning system is established, according to
Preparation cycle, replacement cycle, which are reminded, carries out lower single purchasing operation using department, purchasing department, realizes that standby redundancy is effectively controllable.
Simultaneously according to the equipment alarm information of BC system acquisition, carry out alarm classification, summarize, the frequency of analytical equipment failure and period,
According to big data analysis come the major failure of countermeasure equipment, take place frequently failure.It establishes equipment and runs real-time dynamic chart, realize equipment
Operational efficiency implements tracking, the influence factor of comprehensive analytical equipment mobility and countermeasure direction.
The above content is merely illustrative of the invention's technical idea, and this does not limit the scope of protection of the present invention, all to press
According to technical idea proposed by the present invention, any changes made on the basis of the technical scheme each falls within claims of the present invention
Protection scope within.
Claims (8)
1. a kind of information analysis system based on liquid crystal glass base production and processing, which is characterized in that including producing hardware information
System, product information system, production process monitoring information system, report messages system and MES system server；
The subsystems information of the production Hardware Information System is using CIM framework control acquisition, the production hardware information
System, product information system, production process monitoring information system, report messages system are connected with the MES system respectively.
2. the information analysis system as described in claim 1 based on liquid crystal glass base production and processing, which is characterized in that described
Production Hardware Information System include bottom data acquisition system, dcs, factory service monitoring system and air-conditioning HVAC from
Control system.
3. the information analysis system as claimed in claim 2 based on liquid crystal glass base production and processing, which is characterized in that described
Bottom data acquisition system acquires the data information of hot end BOD device systems, cold end system of processing, packaging system；The data
Use of information block controller is acquired.
4. the information analysis system as claimed in claim 2 based on liquid crystal glass base production and processing, which is characterized in that described
Dcs controls hot end equipment；The hot end equipment includes melting equipment, channel unit and molding equipment.
5. the information analysis system as described in claim 1 based on liquid crystal glass base production and processing, which is characterized in that described
Product information system is used for acquisition quality management system, the information of warehouse management system and order management system.
6. the information analysis system as described in claim 1 based on liquid crystal glass base production and processing, which is characterized in that described
Report messages system is supported by RPT.
7. the information analysis system as described in claim 1 based on liquid crystal glass base production and processing, which is characterized in that described
Information analysis system based on liquid crystal glass base further include the production system interchanger being connected with the MES system server,
System host exchange and data collection and analysis report control platform；
The data collection and analysis report control platform shows the data of the MES system server feedback, while realizing human-computer interaction.
8. the analysis method of system as described in claim 1, which is characterized in that include the following steps：
1) the production Hardware Information System, product information system, production process monitoring information system, report messages system handle are adopted
Collection data information is transmitted to the MES system server；
2) the MES system server by with the data comparative analysis in the database, final feedback information is shown in
Data collection and analysis report control platform；Monitoring and management of the people to different information for realizing different work posts are formed simultaneously to production work
The closed-loop control of skill, product quality, equipment state and distribution logistics information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810501502.0A CN108829048A (en) | 2018-05-23 | 2018-05-23 | A kind of information analysis system and method based on liquid crystal glass base production and processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810501502.0A CN108829048A (en) | 2018-05-23 | 2018-05-23 | A kind of information analysis system and method based on liquid crystal glass base production and processing |
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Family
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109683578A (en) * | 2019-01-31 | 2019-04-26 | 中国建材国际工程集团有限公司 | A kind of float glass cold production line control system |
| CN110262592A (en) * | 2019-06-27 | 2019-09-20 | 中国铁建重工集团股份有限公司 | A kind of spring heating means, system, equipment and computer readable storage medium |
| CN110376994A (en) * | 2019-08-01 | 2019-10-25 | 西安奕斯伟硅片技术有限公司 | A kind of wafer automated production control system and method |
| CN111515760A (en) * | 2020-03-30 | 2020-08-11 | 吴江南玻华东工程玻璃有限公司 | Automatic order execution system and method for building glass edging production line |
| CN111624957A (en) * | 2020-04-10 | 2020-09-04 | 彩虹集团有限公司 | Online data acquisition and extraction system and method for G8.5 liquid crystal glass substrate MES system |
| CN114518729A (en) * | 2021-11-08 | 2022-05-20 | 中国建材国际工程集团有限公司 | Data integration system, method, terminal and medium for glass intelligent factory |
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Application publication date: 20181116 |