CN108288119A - A kind of intelligentized factory control method and system - Google Patents
A kind of intelligentized factory control method and system Download PDFInfo
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Abstract
The invention discloses a kind of intelligentized factory control method and systems, are related to factory's control field, and integrated to solve the problems, such as not completing to control in the prior art, the present invention includes：Integration Management information module is handled for receiving product demand information, and to the product demand information received, generates corresponding product order and order process circulation release；Manufacture executes management module, for generating corresponding manufacturing plan sheet according to the production order and order process circulation release；Producing line top control module, for controlling the state and progress that producing line executes preset task and monitors each execution task in real time by manufacturing plan sheet.Integrated management can be carried out from customer demand to customer demand is completed through the invention so that user has retrospect and monitoring in each link to direct a factory, improves production and the efficiency of management.
Description
Technical field
The present invention relates to factory's control field more particularly to a kind of intelligentized factory control method and systems.
Background technology
Intelligent Integrated system is that the link intellectualizing system of different function is realized collection by unified information platform
At being collected with forming specifying information, the system of the comprehensive functions such as resource-sharing and optimum management.Now with information network technique
Development, enterprise gradually turns to integrated management, including producing and selling, logistics and after-sale service.
Such as the Chinese patent of Patent No. CN206224224U, disclose a kind of plant processes control system, including pipe
Reason Information Network, procedural information net, process control network, wherein management information net be connected with management user equipment, data logger with
And other terminal devices, wherein procedural information net are connected with time synchronization server, operator station, engineer station, data station,
Middle time synchronization server, operator station, engineer station and data station are also connect with process control network, wherein process control network
Multiple main control cards are connected with, wherein main control card connects multiple I/O fasteners by I/O buses, and the management information net is believed with process
Server connection is crossed by breath Netcom, and the time synchronization server is connected with time synchronization source.It is simultaneous that the patent realizes a variety of buses
Hold and heterogeneous system comprehensive integration, and between procedural information realizes running node on the net include real time data, Realtime Alerts, go through
The functions such as history trend, history alarm.
But it is above-mentioned only disclose a kind of production control system in the prior art, there is no realize since product order to
Production completes logistics to the integrated process of client, it is therefore desirable to propose that one kind is needed from reception customer demand to client is completed
The integrated management method and system asked.
Invention content
The purpose of the present invention is in view of the shortcomings of the prior art, provide a kind of intelligentized factory control method and be
System, to realize the method and system since receiving customer demand to the integrated management and control met customer need.
In order to achieve the goal above, the present invention uses following technical scheme：
A kind of intelligentized plant control system, including：
Integration Management information module, for receiving product demand information, and at the product demand information to receiving
Reason generates corresponding product order and order process circulation release；
Manufacture executes management module, for generating corresponding life according to the production order and order process circulation release
Produce planning chart；
Producing line top control module is appointed for controlling producing line by manufacturing plan sheet and executing preset task and monitor each execute in real time
The state and progress of business.
Wherein product demand information includes：
Material data information, customer demand data information, device data information and process information.
Further, the integration Management information module includes：
Device management unit, for managing equipment and adjusting device parameter needed for distribution process；
Process management unit, the real time data for receiving process producing line, and according to the real time data of the process producing line
And processing apparatus parameter carries out Process Route Planning；
Material requirement management unit, for by material data information and process route operation obtain product purchasing task and
Production task.
Further, the manufacture execution management module includes：
Manufacture real time data feedback unit, for feedback device operating status, production producing line monitoring data and produce into
Degree.
Further, the producing line top control module includes：
Command unit is received, for receiving the production ordering；
Date Conversion Unit, for receiving the device status data and converting this data to digital signal；
Command unit is sent, for sending out preset instructions to the equipment according to equipment state.
A kind of intelligentized factory control method, including step：
S1：Product demand information is received, and the product demand information received is handled, generates corresponding product order
And order process circulation release；
S2：Corresponding manufacturing plan sheet is generated according to the production order；
S3：By manufacturing plan sheet control producing line execute preset task and monitor in real time each execution task state and into
Degree.
Further, the step S1 receptions product demand information includes：
Receive material data information, customer demand data information, device data information and process information.
Further, the step S1 includes：
S11：Equipment and adjusting device parameter needed for management distribution process；
S12：The real time data of process producing line is received, and is joined according to the real time data of the process producing line and processing apparatus
Number carries out Process Route Planning；
S13：Manufacturing plan sheet is obtained by material data information, process equipment parameter and process route operation.
Further, the step S2 includes：
Receive the progress of production line feedback device operating status, the data of production producing line monitoring and production.
Further, the step S3 includes：
S31：Receive the production ordering on the manufacturing plan sheet；
S32：The production ordering is sent to production equipment；
S33：It receives the production equipment status data and converts this data to digital signal.
The beneficial effects of the invention are as follows can include the information such as process, equipment, buying by input product demand information, and
Production task is completed according to the production order of generation and order process circulation card.Realizing needs from customer demand to client is completed
The integrated management asked so that user has retrospect and monitoring in each link to direct a factory.
Description of the drawings
Fig. 1 is the intelligentized plant control system easy structure figure one that the embodiment of the present invention one provides；
Fig. 2 is the intelligentized plant control system easy structure figure two that the embodiment of the present invention one provides；
Fig. 3 is functional block diagram provided by Embodiment 2 of the present invention；
Fig. 4 is production schedule flow chart provided by Embodiment 2 of the present invention；
Fig. 5 is control system data interaction schematic diagram provided by Embodiment 2 of the present invention.
Specific implementation mode
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
Embodiment one
A kind of intelligentized plant control system is present embodiments provided, as depicted in figs. 1 and 2, including：
Integration Management information module, for receiving product demand information, and at the product demand information to receiving
Reason generates corresponding product order and order process circulation release；
Manufacture executes management module, for generating corresponding life according to the production order and order process circulation release
Produce planning chart；
Producing line top control module is appointed for controlling producing line by manufacturing plan sheet and executing preset task and monitor each execute in real time
The state and progress of business.
Wherein product demand information includes：
Material data information, customer demand data information, device data information and process information.
Wherein integration Management information module, i.e. EPR systems, EPR system service objects are the plan layers of business administration, main
It is responsible for receiving product demand information, includes specifically reception, client requirement information, material master data information, supplier master
Data information, equipment master data information and process information；These information of reception are subjected to calculation process, production is generated and orders
It is single, order process circulation card and delivery note.
The i.e. described integration Management information module, according to the demand information of product and the customization life of material processing apparatus information
Production plan and order process circulation card.
Manufacture executes management module, is the execution level between plan layer and live automated system, is mainly responsible for
Workshop Production Management and scheduling execute.Such as production scheduling can be integrated on the unified platform, tracking of products, quality control, set
The management functions such as standby accident analysis, OA network system, can be production department simultaneously using unified database and by net connection
Door, quality testing department, technique department, logistics department etc. provide workshop management information service.System is by emphasizing the whole of manufacturing process
Body optimizes to help the complete loop production of enterprise implement, assists enterprise's control production integration and real time implementation.
In the present embodiment, manufacture execute management module receive the production order information that sends out of integration Management information module with
And order process circulation card information, production task is exported, sends production ordering to production line control system.
Producing line top control module, as product line control module receive the production that manufacture execution management module is sent and refer to
It enables, process equipment parameter, confirms that production starts.
Further, the integration Management information module includes：
Device management unit, for managing equipment and adjusting device parameter needed for distribution process；
Specifically, device management unit includes the process equipment parameter for managing processing apparatus and producing product demand,
Process management unit, the real time data for receiving process producing line, and according to the real time data of the process producing line
And processing apparatus parameter carries out Process Route Planning；
The process route includes each link on automatic production line, including pedestal feeding, assembling, tests, sweeps
The routes such as code retrospect and vanning.
Material requirement management unit, for by material data information and process route operation obtain product purchasing task and
Production task.
Material requirement management unit is the key that this module, is believed by receiving material data information and customer demand
Breath carries out calculating distribution generation BOM tables, and the process route synthesis then generated by BOM tables and process management unit formulates object
Plan of needs is expected, to generate production order according to material requirement plan.
Further, the manufacture execution management module includes：
Manufacture real time data feedback unit, for feedback device operating status, production producing line monitoring data and produce into
Degree.
This unit and automatic assembly line are closely connected, the state and manufacturing schedule of the producing line of monitoring production in real time and production production
The material of line needs, and the supplement of material is realized by AGV control systems.Complete the feed supplement link entirely produced.
Further, the producing line top control module includes：
Command unit is received, for receiving the production ordering；
Date Conversion Unit, for receiving the device status data and converting this data to digital signal；
Command unit is sent, for sending out preset instructions to the equipment according to equipment state.
Producing line top control module is the instruction that management module is executed according to manufacture, carries out automated production, and refer to by sending
The data information in unit Real-time Feedback manufacturing process is enabled, to realize that the control system of the integration Management carries out.
The present embodiment executes management module by integration Management information module, manufacture, and producing line top control module controls respectively
Each layer task, and task interaction is carried out, instruction is transmitted and received and is executed, and completes integration Management integrative control.
Embodiment two
A kind of intelligentized factory control method is present embodiments provided, it is as shown in Figures 3 to 5, specific as follows：
S1：Product demand information is received, and the product demand information received is handled, generates corresponding product order
And order process circulation release；
S2：Corresponding manufacturing plan sheet is generated according to the production order；
S3：By manufacturing plan sheet control producing line execute preset task and monitor in real time each execution task state and into
Degree.
Further, the step S1 receptions product demand information includes：
Receive material data information, customer demand data information, device data information and process information.
Further, the step S1 includes：
S11：Equipment and adjusting device parameter needed for management distribution process；
S12：The real time data of process producing line is received, and is joined according to the real time data of the process producing line and processing apparatus
Number carries out Process Route Planning；
S13：Manufacturing plan sheet is obtained by material data information, process equipment parameter and process route operation.
Further, the step S2 includes：
Receive the progress of production line feedback device operating status, the data of production producing line monitoring and production.
Further, the step S3 includes：
S31：Receive the production ordering on the manufacturing plan sheet；
S32：The production ordering is sent to production equipment；
S33：It receives the production equipment status data and converts this data to digital signal.
Step S1 receives product demand information, and handles the product demand information received, generates corresponding product
Order and order process circulation release；
The specific steps are：
Receiving device data information (Equipment Foundations profile), including the letters such as device numbering, device name, device class
Breath specifies the basis of equipment/technological parameter of production equipment and production equipment as process in equipment management, process route
Data foundation.Each equipment has its own equipment operating parameter, and corresponding device parameter has its normal operating parameters value, such as
Air pressure 3MPa~4MPa, voltage 210V~40V, 20 DEG C~70 DEG C etc. of temperature, when equipment real time execution parameter value is beyond normal ginseng
Number value range then illustrates that equipment runs the/failure that goes wrong.Equipment according to critical field value compared with measured value, and according to sentencing
Determine result make preliminary anticipation instruction operation (such as equipment running temperature is 75 degrees Celsius, exceeds normal range value, may damage set
Standby, then equipment makes anticipation instruction to shut down or opening fan for cooling)
Process information is received, i.e., each procedure is completed by one or more equipment in process of producing product, product life
The information such as production progress, product testing data, product packaging data are all from the Real-time Feedback that equipment underlying programs are corresponded in producing line
Data, the specified corresponding production equipment of each procedure in process route, as material process corresponds to 920001 pedestals on 930001 pedestals
Charging equipment obtains each procedure producing line real time data (equipment process progress, equipment running status etc.) with this.
Process route is formulated according to the device data information and process information of reception, process route is procedure for producing management
Basis and plan scheduling basis, by pushing away resource arrangement under task.Wherein include production and processing process, processing apparatus, technique/
Device parameter etc..
According to the formulation of process route to formulate material requirement plan table, to generate corresponding product order and order
Either simplex sequence circulation release.
Step S2 generates corresponding manufacturing plan sheet according to the production order.
Specifically as shown in figure 4, carrying out the formulation production schedule according to order process circulation card and material requirement plan table, and
Production schedule data are synchronized into middleware, material granting is carried out according to the manufacture real time data of reception, replace the production schedule.Output
Production ordering, stock instruction, material to bit instruction etc..
Step S3, by manufacturing plan sheet control producing line execute preset task and monitor in real time the state of each execution task with
And progress.
The production ordering on the manufacturing plan sheet is received, sends the production ordering to production equipment；Production equipment is pressed
Preset task is executed according to default settings, and receives the production equipment status data and converts this data to digital signal.
The present embodiment by integration Management information, is executed by providing a kind of factory control method of integration Management
It manufactures and executes management and control producing line production, realize since customer demand to completion customer demand intelligent integral pipe
Reason so that production management is more concise, grasps each link, improves production efficiency and the efficiency of management.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (10)
1. a kind of intelligentized plant control system, which is characterized in that including：
Integration Management information module is handled for receiving product demand information, and to the product demand information received, raw
At corresponding product order and order process circulation release；
Manufacture executes management module, for generating the corresponding production schedule according to production order and order process circulation release
Table；
Producing line top control module, for controlling producing line execution preset task by manufacturing plan sheet and monitoring each execution task in real time
State and progress.
2. a kind of intelligentized plant control system according to claim 1, which is characterized in that the product demand information
Including：
Material data information, customer demand data information, device data information and process information.
3. a kind of intelligentized plant control system according to claim 2, which is characterized in that the integration Management letter
Ceasing module includes：
Device management unit, for managing equipment and adjusting device parameter needed for distribution process；
Process management unit, the real time data for receiving process producing line, and according to the real time data of the process producing line and
Processing apparatus parameter carries out Process Route Planning；
Material requirement management unit, for obtaining product purchasing task and product by material data information and process route operation
Production task.
4. a kind of intelligentized plant control system according to claim 2, which is characterized in that the manufacture executes management
Module includes：
Real time data feedback unit is manufactured, for feedback device operating status, production producing line monitoring data and manufacturing schedule.
5. a kind of intelligentized plant control system according to claim 2, which is characterized in that the producing line top control module
Including：
Command unit is received, for receiving the production ordering；
Date Conversion Unit, for receiving the device status data and converting this data to digital signal；
Command unit is sent, for sending out preset instructions to the equipment according to equipment state.
6. a kind of intelligentized factory control method, which is characterized in that including step：
S1：Receive product demand information, and the product demand information received handled, generate corresponding product order and
Order process circulation release；
S2：Corresponding manufacturing plan sheet is generated according to production order；
S3：The state and progress that producing line executes preset task and monitors each execution task in real time are controlled by manufacturing plan sheet.
7. a kind of intelligentized factory control method according to claim 6, which is characterized in that step S1 receives product and needs
The information is asked to include：
Receive material data information, customer demand data information, device data information and process information.
8. a kind of intelligentized factory control method according to claim 7, which is characterized in that step S1 includes：
S11：Equipment and adjusting device parameter needed for management distribution process；
S12：Receive the real time data of process producing line, and according to the real time data of the process producing line and processing apparatus parameter into
Row Process Route Planning；
S13：Manufacturing plan sheet is obtained by material data information, process equipment parameter and process route operation.
9. a kind of intelligentized factory control method according to claim 7, which is characterized in that step S2 includes：
Receive the progress of production line feedback device operating status, the data of production producing line monitoring and production.
10. a kind of intelligentized factory control method according to claim 2, which is characterized in that step S3 includes：
S31：Receive the production ordering on the manufacturing plan sheet；
S32：The production ordering is sent to production equipment；
S33：It receives the production equipment status data and converts this data to digital signal.
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109344168A (en) * | 2018-10-29 | 2019-02-15 | 上海新增鼎数据科技有限公司 | Supervise method, platform, equipment and the storage medium of plant produced operation state |
| CN109634229A (en) * | 2018-11-19 | 2019-04-16 | 东莞理工学院 | A kind of intelligent plant manufacturing management system based on big data |
| CN109991953A (en) * | 2019-05-07 | 2019-07-09 | 无锡派克新材料科技股份有限公司 | A kind of forging equipment field intelligence manufacture plant control system |
| CN110852594A (en) * | 2019-11-06 | 2020-02-28 | 无锡功恒精密机械制造有限公司 | Non-standard manufacturing management system and management method |
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| CN112907387A (en) * | 2021-01-22 | 2021-06-04 | 武汉飞恩微电子有限公司 | Intelligent scheduling system and method based on automobile pressure sensor production line |
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| CN109344168A (en) * | 2018-10-29 | 2019-02-15 | 上海新增鼎数据科技有限公司 | Supervise method, platform, equipment and the storage medium of plant produced operation state |
| CN109634229A (en) * | 2018-11-19 | 2019-04-16 | 东莞理工学院 | A kind of intelligent plant manufacturing management system based on big data |
| CN109991953A (en) * | 2019-05-07 | 2019-07-09 | 无锡派克新材料科技股份有限公司 | A kind of forging equipment field intelligence manufacture plant control system |
| CN110852594A (en) * | 2019-11-06 | 2020-02-28 | 无锡功恒精密机械制造有限公司 | Non-standard manufacturing management system and management method |
| CN110852594B (en) * | 2019-11-06 | 2023-10-24 | 无锡功恒精密机械制造有限公司 | Nonstandard manufacturing management system and management method |
| CN111047166A (en) * | 2019-11-29 | 2020-04-21 | 深圳市智微智能软件开发有限公司 | MES customer interaction method and system |
| CN111626611A (en) * | 2020-05-27 | 2020-09-04 | 江苏中智软创信息技术有限公司 | Manufacturing system for manufacturing MES products by discrete machining |
| CN112907387A (en) * | 2021-01-22 | 2021-06-04 | 武汉飞恩微电子有限公司 | Intelligent scheduling system and method based on automobile pressure sensor production line |
| CN112949993A (en) * | 2021-02-03 | 2021-06-11 | 浙江富安莱科技有限公司 | Sharing collaboration platform and method for one-wire-flow intelligent production line |
| CN113487155A (en) * | 2021-06-29 | 2021-10-08 | 大唐互联科技(武汉)有限公司 | Intelligent scheduling system for plastic industry |
| CN113487155B (en) * | 2021-06-29 | 2022-07-12 | 大唐互联科技(武汉)有限公司 | Intelligent scheduling system for plastic industry |
| CN114237169A (en) * | 2021-11-16 | 2022-03-25 | 北京卫星制造厂有限公司 | Additive manufacturing equipment processing instruction dispatching method and system based on MES system |
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