CN114418445A - Intelligent manufacturing system - Google Patents
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Abstract
The invention discloses an intelligent manufacturing system, comprising: the system comprises an order processing module, a marketing and selling module, a production scheduling module, a material management module, a production control module and a cost and performance module which are in communication connection with one another; the market and sales module carries out scheduling according to the market order sent by the order processing module to obtain a scheduling result; the production scheduling module generates a production time sequence plan and a material distribution plan according to the scheduling result sent by the marketing and sales module; the material management module delivers the materials required by the market orders according to the material delivery plan sent by the production scheduling module; the production control module carries out production execution operation according to the production time sequence plan sent by the production scheduling module; the cost and performance module determines performance information and cost information according to the operation rules of the intelligent manufacturing system in the production process, and determines staff performance and single manufacturing cost according to the performance information and the cost information. And realizing the efficient configuration of materials and the calculation of staff performance and production cost.
Description
Technical Field
The embodiment of the invention relates to an intelligent manufacturing technology, in particular to an intelligent manufacturing system.
Background
The intelligent manufacturing is from the research of artificial intelligence, generally think intelligence is the sum of knowledge and intelligent force, the former is the basis of intelligence, the latter refers to the ability of obtaining and applying knowledge to solve, the intelligent manufacturing should include intelligent manufacturing technology and intelligent manufacturing system, the intelligent manufacturing system not only can continuously enrich the knowledge base in practice, but also has the self-learning function, and also can collect and understand the environment information and the self information, and analyze, judge and plan the self behavior, the intelligent manufacturing is a man-machine integration intelligent system composed of intelligent machine and human expert, it can carry on intelligent activities in the manufacturing process, such as analysis, reasoning, judgment, conception and decision, etc., through the cooperation of man and intelligent machine, to enlarge, extend and partially replace the mental labor of human expert in the manufacturing process, it updates the concept of manufacturing automation, the method is extended to flexibility, intellectualization and high integration.
The existing intelligent manufacturing system has low intelligent degree and single function.
Disclosure of Invention
The invention provides an intelligent manufacturing system to achieve efficient configuration of materials while computing performance and cost.
An embodiment of the present invention provides an intelligent manufacturing system, including: the system comprises an order processing module, a marketing and selling module, a production scheduling module, a material management module, a production control module and a cost and performance module which are in communication connection with one another;
the order processing module is used for receiving market orders and sending the market orders to the marketing and sales module; the market and sales module is used for scheduling according to the market order and sending a scheduling result to the production scheduling module; the production scheduling module is used for generating a production time sequence plan and a material distribution plan according to the scheduling result, sending the material distribution plan to the material management module and sending the production time sequence plan to the production control module; the material management module is used for distributing the materials required by the market orders according to the material distribution plan; the production control module is used for carrying out production execution operation according to the production time sequence plan; and the cost and performance module is used for determining performance information and cost information according to the operation rule of the intelligent manufacturing system in the production process, and determining staff performance and single manufacturing cost according to the performance information and the cost information.
The present invention provides an intelligent manufacturing system, comprising: the system comprises an order processing module, a marketing and selling module, a production scheduling module, a material management module, a production control module and a cost and performance module which are in communication connection with one another; the order processing module is used for receiving market orders and sending the market orders to the marketing and sales module; the market and sales module is used for scheduling according to the market order and sending a scheduling result to the production scheduling module; the production scheduling module is used for generating a production time sequence plan and a material distribution plan according to the scheduling result, sending the material distribution plan to the material management module and sending the production time sequence plan to the production control module; the material management module is used for distributing the materials required by the market orders according to the material distribution plan; the production control module is used for carrying out production execution operation according to the production time sequence plan; and the cost and performance module is used for determining performance information and cost information according to the operation rule of the intelligent manufacturing system in the production process, and determining staff performance and single manufacturing cost according to the performance information and the cost information. According to the technical scheme, the market and sales module can arrange production of the production sequence of the intelligent manufacturing system according to the market order sent by the order processing module, the production scheduling result is sent to the production scheduling module, the production scheduling module sends the production time sequence plan determined according to the production result to the production control module, and meanwhile the material distribution plan determined according to the production result is sent to the material management module, so that the material management module distributes materials required by the market order, and the production control module further carries out production execution operation on the market order based on the materials distributed by the material management module. Of course, during production, the cost and performance module may determine performance information and cost information and determine employee performance and individual manufacturing costs based on the performance information and cost information. The efficient configuration of materials in the production process is realized, and the calculation of staff performance and production cost is realized while production is carried out.
Further, the system also comprises a production purchasing module, correspondingly, the marketing and sales module is also used for determining purchasing requirements according to the market orders and sending the purchasing requirements to the production purchasing module; and the production purchasing module is used for determining a purchasing order according to the purchasing requirement, executing purchasing based on the purchasing order and sending the purchasing price as the material cost to the cost and performance module.
Further, the system further comprises a quality assurance module configured to: inspecting the purchased materials; inspecting the production process; and tracking the production result.
Further, the marketing and sales module is specifically configured to:
pre-scheduling production according to factory capacity, personnel condition and equipment condition, and determining that an order can be received;
scheduling the market order according to the actual production condition and the equipment condition, and determining the scheduling result;
determining the procurement requirements according to the receivable orders and the scheduling results.
Further, the cost and performance module is specifically configured to: determining equipment performance, cost performance, quality performance and production performance, simultaneously determining energy cost, material cost, quality cost, depreciation cost and fixed cost, determining staff performance according to the equipment performance, the cost performance, the quality performance and the production performance, and determining single manufacturing cost according to the energy cost, the material cost, the quality cost, the depreciation cost and the fixed cost.
Further, the cost and performance module includes: the system comprises an equipment performance unit, a cost performance unit, a quality performance unit, a production performance unit and a performance monitoring unit.
Further, the cost and performance module is specifically configured to: determining the equipment performance based on the equipment performance unit, determining the cost performance based on the cost performance unit, determining the quality performance based on the quality performance unit, determining the production performance based on the production performance unit, and determining the staff performance based on the performance monitoring unit.
Further, the system further comprises a data acquisition and monitoring control module, the data acquisition and monitoring control module is configured to: and receiving the production time sequence plan sent by the production scheduling module, and monitoring the production time sequence plan.
Further, the system further comprises a research and development module, wherein the research and development module is used for: and determining a process file and a bill of materials corresponding to the market order, and guiding production based on the process file and the bill of materials.
Further, the system further comprises a device management module, the device management module is configured to: monitoring the life cycle of the order processing module, the marketing and sales module, the production scheduling module, the material management module, the production control module, the cost and performance module, the production procurement module and the quality assurance module.
Other aspects of the present application will be more readily apparent from the following description.
Drawings
FIG. 1 is a schematic diagram of an intelligent manufacturing system according to an embodiment of the present invention;
fig. 2 is a schematic diagram of an intelligent manufacturing system according to a second embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
The term "and/or" herein is merely an association describing an associated object, meaning that three relationships may exist, e.g., a and/or B, may mean: a exists alone, A and B exist simultaneously, and B exists alone.
The terms "first" and "second" and the like in the description and drawings of the present application are used for distinguishing different objects or for distinguishing different processes for the same object, and are not used for describing a specific order of the objects.
Furthermore, the terms "including" and "having," and any variations thereof, as referred to in the description of the present application, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
Before discussing exemplary embodiments in more detail, it should be noted that some exemplary embodiments are described as processes or methods depicted as flowcharts. Although a flowchart may describe the operations (or steps) as a sequential process, many of the operations can be performed in parallel, concurrently or simultaneously. In addition, the order of the operations may be re-arranged. The process may be terminated when its operations are completed, but may have additional steps not included in the figure. The processes may correspond to methods, functions, procedures, subroutines, and the like. In addition, the embodiments and features of the embodiments in the present invention may be combined with each other without conflict.
It should be noted that in the embodiments of the present application, words such as "exemplary" or "for example" are used to indicate examples, illustrations or explanations. Any embodiment or design described herein as "exemplary" or "e.g.," is not necessarily to be construed as preferred or advantageous over other embodiments or designs. Rather, use of the word "exemplary" or "such as" is intended to present concepts related in a concrete fashion.
In the description of the present application, the meaning of "a plurality" means two or more unless otherwise specified.
Example one
Fig. 1 is a schematic diagram of an intelligent manufacturing system according to an embodiment of the present invention, as shown in fig. 1, the system specifically includes: the system comprises an order processing module, a marketing and selling module, a production scheduling module, a material management module, a production control module and a cost and performance module which are in communication connection with one another;
the order processing module is used for receiving market orders and sending the market orders to the marketing and sales module; the market and sales module is used for scheduling according to the market order and sending a scheduling result to the production scheduling module; the production scheduling module is used for generating a production time sequence plan and a material distribution plan according to the scheduling result, sending the material distribution plan to the material management module and sending the production time sequence plan to the production control module; the material management module is used for distributing the materials required by the market orders according to the material distribution plan; the production control module is used for carrying out production execution operation according to the production time sequence plan; and the cost and performance module is used for determining performance information and cost information according to the operation rule of the intelligent manufacturing system in the production process, and determining staff performance and single manufacturing cost according to the performance information and the cost information.
The market order may be an order customized for the customer or an order determined by the system based on the production quantity. When the market order is an order customized for the customer, the customer can select a corresponding configuration based on the order processing module and convert the configuration into the market order to guide the intelligent manufacturing system to produce. Of course, the customer may also monitor the production of the customized market order by the intelligent manufacturing system in real time.
The market and sales module can receive the market orders sent by the order processing module, pre-arrange production according to factory capacity, personnel condition and equipment mold condition, determine that the orders can be received, formally arrange production according to completion condition and equipment data fed back by a production field to obtain an arrangement result, and send the arrangement result to the production scheduling module.
In practical applications, the marketing and sales module may schedule production based on an Advanced Planning and Scheduling (APS) system, and the APS system may schedule weekly orders according to the total order quantity. Input information of the APS system can comprise order type, a mold, a beat, a line body, productivity, personnel skill and personnel post information, output information can comprise restriction conditions of a pre-arrangement plan, the restriction conditions can be automatically calculated and called, and weekly order arrangement and production are carried out on a total order based on the existing restriction conditions.
And the production scheduling module receives the scheduling result, performs production scheduling according to the field condition, and finally forms a production time sequence plan and a material distribution plan so as to guide production. Specifically, the material delivery plan may be sent to the material management module, and the production timing plan may be sent to the production control module, so as to guide the normal operation of the material management module and the production control module. Of course, the production timing plan may also be issued to a Supervisory Control And Data Acquisition (SCADA) for online error proofing. In addition, the production scheduling module can generate an auxiliary resource plan while forming a production time sequence plan and a material distribution plan.
The material management module can be used for carrying out supplier material management and in-plant material management, and realizes the sharing and pulling of the supplier stock and the real-time interactive feedback of early warning. The supplier can arrange production and delivery of materials required by the market order, the material management module can inspect and store the materials in the factory, pick and distribute the materials according to the material distribution plan, send the materials to the line side warehouse, and manage the stock of the line side materials.
The production control module may receive a production scheduling plan. In the process of controlling production, firstly, start-up inspection is carried out, whether order information of market orders is complete, whether process files are complete, whether materials are completely sleeved, whether equipment states are intact and the like need to be inspected, and if any one of the order information, process files and the like exists abnormally, early warning information is sent out immediately; and then, carrying out production execution operation, which mainly comprises online scanning, bar code printing, assembly error prevention, process inspection, final inspection offline scanning, labor reporting and the like, wherein if an abnormality exists in the production process, a corresponding alarm is triggered to drive a downstream flow, such as material abnormality, equipment abnormality, quality abnormality and the like. And after the production is finished, forming a delivery plan according to the sales order, reserving delivery according to the plan, and finally delivering to the customer.
The cost and performance module can determine the performance of the equipment, the cost performance, the quality performance and the production performance according to data generated in the production process, simultaneously determine the energy cost, the material cost, the quality cost, the depreciation cost and the fixed cost, determine the performance of staff according to the performance of the equipment, the cost performance, the quality performance and the production performance, and determine the manufacturing cost of a single station according to the energy cost, the material cost, the quality cost, the depreciation cost and the fixed cost.
An intelligent manufacturing system provided in an embodiment of the present invention includes: the system comprises an order processing module, a marketing and selling module, a production scheduling module, a material management module, a production control module and a cost and performance module which are in communication connection with one another; the order processing module is used for receiving market orders and sending the market orders to the marketing and sales module; the market and sales module is used for scheduling according to the market order and sending a scheduling result to the production scheduling module; the production scheduling module is used for generating a production time sequence plan and a material distribution plan according to the scheduling result, sending the material distribution plan to the material management module and sending the production time sequence plan to the production control module; the material management module is used for distributing the materials required by the market orders according to the material distribution plan; the production control module is used for carrying out production execution operation according to the production time sequence plan; and the cost and performance module is used for determining performance information and cost information according to the operation rule of the intelligent manufacturing system in the production process, and determining staff performance and single manufacturing cost according to the performance information and the cost information. According to the technical scheme, the market and sales module can arrange production of the production sequence of the intelligent manufacturing system according to the market order sent by the order processing module, the production scheduling result is sent to the production scheduling module, the production scheduling module sends the production time sequence plan determined according to the production result to the production control module, and meanwhile the material distribution plan determined according to the production result is sent to the material management module, so that the material management module distributes materials required by the market order, and the production control module further carries out production execution operation on the market order based on the materials distributed by the material management module. Of course, during production, the cost and performance module may determine performance information and cost information and determine employee performance and individual manufacturing costs based on the performance information and cost information. The whole process of the production process is visible, the efficient configuration of materials is realized, and the calculation of staff performance and production cost is realized while production is carried out.
Example two
Fig. 2 is a schematic diagram of an intelligent manufacturing system according to a second embodiment of the present invention, which is embodied on the basis of the second embodiment. As shown in fig. 2, in this embodiment, the method may further include: the system comprises an order processing module, a marketing and selling module, a production scheduling module, a material management module, a production control module, a cost and performance module, a production purchasing module and a quality assurance module which are in communication connection with one another;
the order processing module is used for receiving market orders and sending the market orders to the marketing and sales module; the market and sales module is used for scheduling according to the market order and sending a scheduling result to the production scheduling module; the production scheduling module is used for generating a production time sequence plan and a material distribution plan according to the scheduling result, sending the material distribution plan to the material management module and sending the production time sequence plan to the production control module; the material management module is used for distributing the materials required by the market orders according to the material distribution plan; the production control module is used for carrying out production execution operation according to the production time sequence plan; the cost and performance module is used for determining performance information and cost information according to the operation rule of the intelligent manufacturing system in the production process, and determining staff performance and single manufacturing cost according to the performance information and the cost information; the market and sales module is further used for determining purchasing requirements according to the market orders and sending the purchasing requirements to the production purchasing module; the production purchasing module is used for determining a purchasing order according to the purchasing requirement, executing purchasing based on the purchasing order and sending a purchasing price as a material cost to the cost and performance module; the quality assurance module is to: inspecting the purchased materials; inspecting the production process; and tracking the production result.
The marketing and sales module can also perform a plan deletion/pursuit subtraction process, a plan form-checking/adding process, an APS resource review process, an APS pre-scheduling order confirmation process, a daily plan receiving process, a time-series plan confirmation process, a time-series plan resource process, a time-series plan issuing process, a material plan issuing process and a time-series change process.
Specifically, the marketing and sales module may be used to direct the factory to delete or reduce market orders when performing a planned deletion/chase procedure; and adjusting the scheduling result according to the market notification and communication, and inputting the adjustment conditions and the adjustment information of the weekly production plan to obtain the adjusted new-version scheduling result. When the planned checking/adding flow is carried out, the market and sales module can be used for guiding the factory to check the order in an emergency and add the market order; adjusting the scheduled production result according to the market notification and communication; and inputting additional information and constraint conditions of the weekly production plan to obtain an adjusted scheduling result. When the APS resource evaluation process is carried out, the market and sales module can be used for calculating resources required by market orders and calculating whether the resources can be met according to the basic data and the total amount of the market orders; by inputting the order type, order quantity, constraint conditions and the like, a resource plan (mold, personnel and the like) is obtained. When APS pre-production scheduling flow is carried out, the market and sales module can be used for order scheduling, and orders are scheduled to be produced in a few weeks according to basic data and the total amount of market orders; a weekly production schedule plan is obtained by inputting basic data, order types, quantity, special process requirements and the like. When APS pre-arranged order confirmation flow is carried out, the market and sales module can be used for market order confirmation and issuing, and the production plan is finely adjusted by manual confirmation according to the weekly plan calculated by the system; inputting a weekly production prearranged plan and constraint conditions to obtain a weekly production formal plan. When the daily plan receiving process is carried out, the marketing and sales module can be used for receiving the weekly plan of the APS, splitting the time sequence order according to the logic of the marketing and sales module and splitting the time sequence order into a production time sequence plan according to the logic; and inputting a weekly production formal plan, splitting conditions and special process requirements to obtain a production time sequence production plan. When the production time sequence plan confirmation process is carried out, the marketing and sales module can check and correct the production time sequence plan, confirm whether the production time sequence plan is executed or not, input the production time sequence plan and obtain the production time sequence plan confirmed to be executed. When the time sequence planning resource flow is carried out, the market and sales module can display the resources (personnel, materials, equipment, processes and the like) used by the production time sequence plan in a billboard mode, and early warning is carried out when various resources used by the production time sequence plan are displayed and the resources are insufficient; and inputting the production time sequence plan to obtain the resource condition of the production time sequence plan. When the time sequence plan issuing process is carried out, the market and sales module can issue the production time sequence plan to the material management module, the production time sequence plan issues and the data interaction logic, the production time sequence plan is input, and the production time sequence plan issuing interaction condition is obtained. When the material plan issuing process is carried out, the marketing and sales module can be used for issuing the material distribution plan, inputting the production time sequence plan and outputting the material distribution plan. When the time sequence change process is carried out, the marketing and sales module can be used for adjusting the production time sequence plan, the existing production time sequence plan is adjusted due to an emergency in the production process, and the change information and the adjustment logic of the production time sequence plan are input to obtain the changed production time sequence plan and the changed material distribution plan.
The production purchasing module can execute purchasing according to purchasing requirements, specifically can convert the purchasing requirements into purchasing orders and sends the purchasing orders to suppliers to execute purchasing; and real-time interactive feedback of share pulling and early warning with the inventory of the suppliers is realized. The supplier may schedule production and delivery of the materials upon receiving the purchase order. Of course, the production procurement module may also record the procurement price and send the procurement price as a material cost to the cost and performance module.
The quality assurance module can be used for inspecting incoming materials, and particularly can be used for inspecting the feeding of suppliers; process inspection can also be carried out, particularly, inspection in the production Process can be tracked and recorded, including sampling inspection and goods inspection of finished products, and quality problems are early warned in advance through Statistical Process Control (SPC) analysis; the market feedback quality problem can be traced, and the result is tracked and compared for the improvement measure; in addition, the quality assurance module can also execute the flow of new product verification.
Further, the marketing and sales module is specifically configured to: pre-scheduling production according to factory capacity, personnel condition and equipment condition, and determining that an order can be received; scheduling the market order according to the actual production condition and the equipment condition, and determining the scheduling result; determining the procurement requirements according to the receivable orders and the scheduling results.
In the embodiment of the invention, the market and sales module can arrange the production of the market order, change the production arrangement result and the like, and can determine the purchasing requirement according to the market order and the production arrangement result.
Further, the cost and performance module is specifically configured to: determining equipment performance, cost performance, quality performance and production performance, simultaneously determining energy cost, material cost, quality cost, depreciation cost and fixed cost, determining staff performance according to the equipment performance, the cost performance, the quality performance and the production performance, and determining single manufacturing cost according to the energy cost, the material cost, the quality cost, the depreciation cost and the fixed cost.
Further, the cost and performance module includes: the system comprises an equipment performance unit, a cost performance unit, a quality performance unit, a production performance unit and a performance monitoring unit.
Further, the cost and performance module is specifically configured to: determining the equipment performance based on the equipment performance unit, determining the cost performance based on the cost performance unit, determining the quality performance based on the quality performance unit, determining the production performance based on the production performance unit, and determining the staff performance based on the performance monitoring unit.
Specifically, the equipment performance unit is used for counting equipment performance data, providing basic data for personnel overall performance output, and outputting equipment performance demand data such as system fault analysis data, equipment shutdown data, equipment expense data and equipment material consumption data through inputting data extraction monitored in real time.
The cost performance unit is used for carrying out final statistics on data influencing the cost, and outputting monthly cost performance data such as single manufacturing expense data, single material consumption data and user evaluation and assessment data by inputting material loss data and other costs.
The quality performance unit can provide basic data for the overall performance output of personnel, wherein poor performance data are directly taken from equipment and uploaded, poor appearance is manually counted and uploaded, and the poor field quality data are generated by data summarization and comprise model standard reaching rate, user evaluation and assessment quantity, zero regression, full load fixed editing, zero quality loss rate, poor engineering and sample restoration.
The production performance unit can provide basic data for the overall performance output of the personnel, the system uploads production big data such as production beats according to requirements and outputs the production performance data according to the internal operation rules of the system, wherein the production performance data comprises order quantity, list rate, beats, per-capita efficiency, personnel efficiency, single-class capacity and full load rate.
Certainly, the cost and performance module can also comprise a performance monitoring unit, and the performance monitoring unit is used for outputting the overall performance of the personnel and carrying out monthly evaluation and assessment on the personnel; and outputting the current-month cost performance data, such as the manufacturing cost of each unit, the material consumption of each unit and the evaluation and assessment amount of a user by inputting the material loss data and other costs.
In practical application, the cost and performance module may further include a skill level management unit, and the skill level management unit is configured to train a backup person so that the backup person meets the skill requirement of the production position. The specific process is as follows: 1) the applicant proposes a grading/upgrading requirement application, carries out classification examination on the skill of the applicant, and reappears after meeting the requirement if the skill of the applicant cannot meet the requirement; and if the skill of the applicant meets the requirement, entering a skill assessment process. 2) And (3) examining the personnel who pass the skill classification examination, wherein the examination content refers to internal standards (standard operation instruction books and examination evaluation tables), the requirement department and manpower are simultaneously examined in the examination process, the cheating condition is prevented, the skill grade is changed and maintained by a manpower information maintainer system if the examination is passed, and the personnel do not pass if the examination is not successful. And outputting the skill level information of the personnel by inputting the skill level/upgrade application form.
Further, the system further comprises a data acquisition and monitoring control module, the data acquisition and monitoring control module is configured to: and receiving the production time sequence plan sent by the production scheduling module, and monitoring the production time sequence plan.
In the embodiment of the invention, the data acquisition and monitoring control module can monitor the production time sequence plan, and particularly can monitor whether the production control module produces according to the production time sequence plan so as to ensure the normal operation of the intelligent manufacturing system and further ensure the normal operation of the production.
Further, the system further comprises a research and development module, wherein the research and development module is used for: and determining a process file and a bill of materials corresponding to the market order, and guiding production based on the process file and the bill of materials.
In the embodiment of the invention, the research and development design module can guide the production of the intelligent manufacturing system.
Further, the system further comprises a device management module, the device management module is configured to: the system comprises a monitoring order processing module, a marketing and selling module, a production scheduling module, a material management module, a production control module, a cost and performance module, a production purchasing module and a quality assurance module.
In the embodiment of the invention, the equipment management module can automatically alarm and generate a maintenance plan according to a set rule, and can also trigger the maintenance flow of the equipment according to the abnormal alarm of the equipment in the production process, and the problem in the maintenance process can request the remote assistance of an equipment manufacturer. Equipment management also includes life cycle management of tools, molds, gauges, and the like.
An intelligent manufacturing system provided in the second embodiment of the present invention includes: the system comprises an order processing module, a marketing and selling module, a production scheduling module, a material management module, a production control module and a cost and performance module which are in communication connection with one another; the order processing module is used for receiving market orders and sending the market orders to the marketing and sales module; the market and sales module is used for scheduling according to the market order and sending a scheduling result to the production scheduling module; the production scheduling module is used for generating a production time sequence plan and a material distribution plan according to the scheduling result, sending the material distribution plan to the material management module and sending the production time sequence plan to the production control module; the material management module is used for distributing the materials required by the market orders according to the material distribution plan; the production control module is used for carrying out production execution operation according to the production time sequence plan; the cost and performance module is used for determining performance information and cost information according to the operation rule of the intelligent manufacturing system in the production process, and determining staff performance and single manufacturing cost according to the performance information and the cost information; the market and sales module is further used for determining purchasing requirements according to the market orders and sending the purchasing requirements to the production purchasing module; the production purchasing module is used for determining a purchasing order according to the purchasing requirement, executing purchasing based on the purchasing order and sending a purchasing price as a material cost to the cost and performance module; the quality assurance module is to: inspecting the purchased materials; inspecting the production process; and tracking the production result. According to the technical scheme, the market and sales module can arrange production of the production sequence of the intelligent manufacturing system according to the market order sent by the order processing module, the production scheduling result is sent to the production scheduling module, the production scheduling module sends the production time sequence plan determined according to the production result to the production control module, and meanwhile the material distribution plan determined according to the production result is sent to the material management module, so that the material management module distributes materials required by the market order, and the production control module further carries out production execution operation on the market order based on the materials distributed by the material management module. Of course, during production, the cost and performance module may determine performance information and cost information and determine employee performance and individual manufacturing costs based on the performance information and cost information. In addition, the production purchasing module can execute purchasing according to the purchasing requirement determined by the market and sales module according to the market order, and the quality assurance module can check the purchased materials; inspecting the production process; and tracking the production result. The efficient configuration of materials in the production process is realized, and the calculation of staff performance and production cost is realized while production is carried out.
A reliable, integrated, safe, extensible and rapidly implemented intelligent manufacturing system capable of being clustered is established, the system can support modular and distributed deployment of service components, and high cooperation and information interconnection among systems are achieved. And realizing zero distance of the user: customizing requirements until factory equipment is met, automatically matching line bodies, accurately processing, delivering in real time and enabling users to be visible in the whole process; realizing zero distance of resources: optimal matching of resources, efficient resource allocation, real-time remote monitoring of equipment and quality states, intelligent analysis and optimization, and closed loop. And the calculation of performance data in the production process is realized, and the manufacturing cost of the product is automatically calculated finally.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (10)
1. An intelligent manufacturing system, comprising: the system comprises an order processing module, a marketing and selling module, a production scheduling module, a material management module, a production control module and a cost and performance module which are in communication connection with one another;
the order processing module is used for receiving market orders and sending the market orders to the marketing and sales module; the market and sales module is used for scheduling according to the market order and sending a scheduling result to the production scheduling module; the production scheduling module is used for generating a production time sequence plan and a material distribution plan according to the scheduling result, sending the material distribution plan to the material management module and sending the production time sequence plan to the production control module; the material management module is used for distributing the materials required by the market orders according to the material distribution plan; the production control module is used for carrying out production execution operation according to the production time sequence plan; and the cost and performance module is used for determining performance information and cost information according to the operation rule of the intelligent manufacturing system in the production process, and determining staff performance and single manufacturing cost according to the performance information and the cost information.
2. The intelligent manufacturing system according to claim 1, further comprising a production procurement module, and correspondingly, the marketing and sales module further configured to determine a procurement requirement from the market order and send the procurement requirement to the production procurement module; and the production purchasing module is used for determining a purchasing order according to the purchasing requirement, executing purchasing based on the purchasing order and sending the purchasing price as the material cost to the cost and performance module.
3. The smart manufacturing system of claim 2, further comprising a quality assurance module to: inspecting the purchased materials; inspecting the production process; and tracking the production result.
4. The smart manufacturing system according to claim 2, wherein the marketing and sales module is specifically configured to:
pre-scheduling production according to factory capacity, personnel condition and equipment condition, and determining that an order can be received;
scheduling the market order according to the actual production condition and the equipment condition, and determining the scheduling result;
determining the procurement requirements according to the receivable orders and the scheduling results.
5. The smart manufacturing system of claim 1, wherein the cost and performance module is specifically configured to: determining equipment performance, cost performance, quality performance and production performance, simultaneously determining energy cost, material cost, quality cost, depreciation cost and fixed cost, determining staff performance according to the equipment performance, the cost performance, the quality performance and the production performance, and determining single manufacturing cost according to the energy cost, the material cost, the quality cost, the depreciation cost and the fixed cost.
6. The intelligent manufacturing system of claim 5, wherein the cost and performance module comprises: the system comprises an equipment performance unit, a cost performance unit, a quality performance unit, a production performance unit and a performance monitoring unit.
7. The smart manufacturing system of claim 6, wherein the cost and performance module is specifically configured to: determining the equipment performance based on the equipment performance unit, determining the cost performance based on the cost performance unit, determining the quality performance based on the quality performance unit, determining the production performance based on the production performance unit, and determining the staff performance based on the performance monitoring unit.
8. The smart manufacturing system of claim 1 further comprising a data acquisition and monitoring control module to: and receiving the production time sequence plan sent by the production scheduling module, and monitoring the production time sequence plan.
9. The smart manufacturing system of claim 1, further comprising a development and design module to: and determining a process file and a bill of materials corresponding to the market order, and guiding production based on the process file and the bill of materials.
10. The smart manufacturing system of claim 3 further comprising a device management module to: monitoring the life cycle of the order processing module, the marketing and sales module, the production scheduling module, the material management module, the production control module, the cost and performance module, the production procurement module and the quality assurance module.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114545879A (en) * | 2022-02-23 | 2022-05-27 | 扬州云创科技信息有限公司 | Wisdom mill production system based on industry thing networking |
| CN117891224A (en) * | 2024-03-15 | 2024-04-16 | 山东国泰民安玻璃科技有限公司 | Production control method, equipment and medium for oral liquid bottle |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114545879A (en) * | 2022-02-23 | 2022-05-27 | 扬州云创科技信息有限公司 | Wisdom mill production system based on industry thing networking |
| CN117891224A (en) * | 2024-03-15 | 2024-04-16 | 山东国泰民安玻璃科技有限公司 | Production control method, equipment and medium for oral liquid bottle |
| CN117891224B (en) * | 2024-03-15 | 2024-05-24 | 山东国泰民安玻璃科技有限公司 | Production control method, equipment and medium for oral liquid bottle |
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