CN110428148A - A kind of equipment maintenance intelligent management system - Google Patents
A kind of equipment maintenance intelligent management system Download PDFInfo
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- CN110428148A CN110428148A CN201910645578.5A CN201910645578A CN110428148A CN 110428148 A CN110428148 A CN 110428148A CN 201910645578 A CN201910645578 A CN 201910645578A CN 110428148 A CN110428148 A CN 110428148A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06313—Resource planning in a project environment
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
Abstract
The present invention relates to the lifecycle management technical field of equipment, specifically a kind of equipment maintenance intelligent management system.A kind of equipment maintenance intelligent management system, including Maintenance Module, schedule maintenance module, device management module, platform sharing module, data analysis module, human assessment's module, system interconnection module.Compared with the existing technology, a kind of equipment maintenance intelligent management system is provided, the invention patent with it is compatible, perspective, can expand, growing for basic policy, purpose is to establish the resume archives of life period of an equipment, lifting means operational efficiency reduces equipment maintenance cost, to realize the system administration of life period of an equipment, simultaneously also for after later period end item, utilizes for the allotment of equipment, renovates to reprocess etc. the information foundation that can be inquired, can be traced, can refer to is provided.
Description
Technical field
The present invention relates to the lifecycle management technical field of equipment, specifically a kind of equipment maintenance intelligent management
System.
Background technique
Currently manufactured industry, many and diverse work such as management, maintenance for all carrying out equipment based on artificial always, however efficiency
Lowly, many problems such as wasting, is not traceable, always affect the comprehensive operation efficiency of domestic manufacturing equipment, therefore seek to set
Standby IT application in management, maintenance work system, maintenance process standardization, Spare Parts Management System, equipment operation lean are also compeled
In the eyebrows and eyelashes.
Summary of the invention
The present invention in order to overcome the deficiencies of the prior art, provides a kind of equipment maintenance intelligent management system, the invention patent
With it is compatible, perspective, can expand, growing for basic policy, it is therefore intended that establish the resume archives of life period of an equipment,
Lifting means operational efficiency reduces equipment maintenance cost, to realize the system administration of life period of an equipment, while after being also
After phase end item, for equipment allotment utilize, renovation reprocess etc. provide the information that can be inquired, can be traced, can refer to according to
According to.
To achieve the above object, a kind of equipment maintenance intelligent management system, including Maintenance Module, schedule maintenance are designed
Module, device management module, platform sharing module, data analysis module, human assessment's module, system interconnection module, feature
Be: the Maintenance Module is by maintenance record module, equipment relating module, downtime module, correction maintenance module
Composition;The schedule maintenance module is by maintenance logging modle, spare part relating module, state tracking module, crew's maintenance module
Composition;The device management module reprocesses module, inventory management module, spare part by spare parts consumption module, spare part and maintains module
Composition;The platform sharing module by task instruction module, analysis of cases module, persistently improve module, maintenance system module,
It is layered authority module composition;The data analysis module is by shutdown analysis module, cost analysis module, efficiency analysis module group
At;Human assessment's module is by performance appraisal module, technical capability evaluation module, training program module, structure of personnel's module, row
Shift plan module composition;The system interconnection module is by fixed assets management system, MES system, SAP system, production line PLC
System composition.
The production line PLC system connection triggering guarantee module, SAP system connect Parts Inventory management module, MES system
System connection production plan module and downtime module, fixed assets management system connect equipment account module, equipment account mould
Block connects asset count module.
The specific works of the system are as follows:
(11) work as device fails;
(12) operator be scanned by mobile phone reporting for repairment;
(13) repairing information is received on maintenance personal's mobile phone and scene is gone to carry out maintenance of equipment;
(14) after the completion of repairing, maintenance personal fills in work order and is associated with spare part;
(15) system confirms multiple line, and carries out data filing;
(21) purchasing department carries out spare parts purchasing;
(22) spare part after purchasing carries out storage statistics;
(23) spare part reprocessed and exchanged old for new progress spare part is received into processing;
(24) Parts Inventory data carry out real-time update;
(25) the spare part data after counting are achieved;
(31) maintenance plan is set;
(32) spare part maintenance is timed the prompting that expires, and maintenance work is sent to maintenance work personnel;
(33) maintenance work personnel carry out maintenance work after receiving information;
(34) it after the completion of maintenance work, carries out filling in work order and is associated with spare part;
(35) system is updated state, and carries out data filing;
Step (15), step (25), the data of step (35) are subjected to unified collection and are analyzed, the data analysis includes dimension
Statistical analysis, maintenance statistical analysis, spare parts cost analysis, personnel's skill inventory, technical capability evaluation, talent echelon are repaired, is united by maintenance
Count analysis, the analysis of maintenance statistical analysis, spare parts cost, personnel's skill inventory, technical capability evaluation, talent echelon component devices Life Cycle
Phase resume.
The present invention compared with the existing technology, provides a kind of equipment maintenance intelligent management system, the invention patent with compatibility
Property, it is perspective, can expand, is growing for basic policy, it is therefore intended that establish the resume archives of life period of an equipment, promotion is set
Received shipment line efficiency reduces equipment maintenance cost, to realize the system administration of life period of an equipment, while also individual for the later period
After project, utilizes for the allotment of equipment, renovates to reprocess etc. the information foundation that can be inquired, can be traced, can refer to is provided.
Detailed description of the invention
Fig. 1 is system structure of the invention figure.
Fig. 2 is present system distribution map.
Fig. 3 is present system flow chart.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
As shown in Figure 1 to Figure 3, schedule maintenance module by maintenance logging modle, spare part relating module, state tracking module,
Crew's maintenance module composition;The device management module by spare parts consumption module, spare part reprocess module, inventory management module,
Spare part maintains module composition;The platform sharing module by task instruction module, analysis of cases module, persistently improve module,
Maintenance system module, layering authority module composition;The data analysis module by shutdown analysis module, cost analysis module,
Efficiency analysis module composition;Human assessment's module by performance appraisal module, technical capability evaluation module, training program module,
Structure of personnel's module, schedule module of arranging an order according to class and grade composition;The system interconnection module by fixed assets management system, MES system,
SAP system, production line PLC system composition.
Production line PLC system connection triggering guarantee module, SAP system connect Parts Inventory management module, MES system connection
Production plan module and downtime module, fixed assets management system connect equipment account module, the connection of equipment account module
Asset count module.
The specific works of system are as follows:
(11) work as device fails;
(12) operator be scanned by mobile phone reporting for repairment;
(13) repairing information is received on maintenance personal's mobile phone and scene is gone to carry out maintenance of equipment;
(14) after the completion of repairing, maintenance personal fills in work order and is associated with spare part;
(15) system confirms multiple line, and carries out data filing;
(21) purchasing department carries out spare parts purchasing;
(22) spare part after purchasing carries out storage statistics;
(23) spare part reprocessed and exchanged old for new progress spare part is received into processing;
(24) Parts Inventory data carry out real-time update;
(25) the spare part data after counting are achieved;
(31) maintenance plan is set;
(32) spare part maintenance is timed the prompting that expires, and maintenance work is sent to maintenance work personnel;
(33) maintenance work personnel carry out maintenance work after receiving information;
(34) it after the completion of maintenance work, carries out filling in work order and is associated with spare part;
(35) system is updated state, and carries out data filing;
Step (15), step (25), the data of step (35) are subjected to unified collection and are analyzed, the data analysis includes dimension
Statistical analysis, maintenance statistical analysis, spare parts cost analysis, personnel's skill inventory, technical capability evaluation, talent echelon are repaired, is united by maintenance
Count analysis, the analysis of maintenance statistical analysis, spare parts cost, personnel's skill inventory, technical capability evaluation, talent echelon component devices Life Cycle
Phase resume.
The system is divided into following eight major class function: maintenance of equipment, schedule maintenance, spare parts management, platform is shared, data are divided
Analysis, human assessment, system interconnection, artificial intelligence AI.
Function 1, maintenance of equipment:
1.1 trigger etc. five kinds by HMI key, APP barcode scanning, equipment alarm, default automatic trigger, client manually reports for repairment
Mode, it is ensured that report efficiency, repairing information, the accuracy for reporting position for repairment for repairment;
1.2 are pushed by background information, and simultaneously barcode scanning is registered for maintenance personal's order maintenance, and maintenance work at this time starts timing, repairs
Multiple line is confirmed by producers after completing and resuming production, and maintenance personal fills in maintenance of equipment list, at this time the failure closed loop.Maintenance
It when personnel fill in maintenance of equipment list, if spare part need to be replaced, can be operated by APP, be directly linked corresponding spare part;
1.3 report non-order or unresponsive for a long time for repairment, will distinguish the letter of position level according to device levels, shutdown duration
Breath push and calling.Maintenance personal can also pass through the system calling technical support, spare part support etc.;
1.4 be more than the failure of certain time length, and system ask that corresponding maintenance personal fills in equipment fault analysis of cases;
1.5 fault restoration states will be shown on cell phone application, Office PC display, workshop electronic board;
After 1.6 equipment fault reparations are completed, corresponding repair message will be stored automatically on system server, including maintenance people
Member's information, shutdown duration, failure logging, spare part association etc.;
If 1.7 equipment multiple line in spite of illness, selects respective selection by producers, which will turn into correction maintenance.Equipment at this time
State will be pushed to Pit Crew's management level of corresponding level, and the closing of problem is promoted by it.
Function 2, schedule maintenance:
In 2.1 systems can the schedule maintenance information of typing relevant device, period etc. in advance, system will according to the time periodically, orientation
Push schedule maintenance work order remind, corresponding maintenance personal is assigned in system by equipment management personnel according to the actual situation
It carries out sending work;
After 2.2 maintenance personals are connected to work order, corresponding tool, auxiliary is prepared according to the job instruction of the preparatory typing of system, route map
Material, spare part etc. are registered after starting maintenance to scene, and completing to take pictures after safeguarding uploads and fill in maintenance work order, by equipment management people
Member's confirmation is closed;
The non-order or unresponsive for a long time of 2.3 schedule maintenance job orders will distinguish hilllock according to device levels, shutdown duration
The information push and calling of position rank.Maintenance personal can also pass through the system calling technical support, spare part support etc.;
2.4 maintenance times close on end, system will pushed information push corresponding maintenance personal, avoid influencing production multiple line;
2.5 schedule maintenance states will be shown on cell phone application, Office PC display, workshop electronic board;
It is corresponding to safeguard that information be stored automatically on system server after 2.6 maintenances are completed, including maintenance personal's information,
Shut down duration, maintenance record, spare part association etc..
Function 3, spare parts management:
3.1 systems will dock in real time with SAP system, it is ensured that the information such as equipment and spare part inventory, spare part information, outbound storage are same
Step will push the information for mending library buying lower than minimum inventory system from trend corresponding human person;
3.2 spare parts receive need " old for new service ", have reprocess value spare part will by corresponding personnel trigger spare part reprocess process, stream
Journey refers to 2.2;
3.3 corresponding personnel need to periodically carry out maintenance work, the process function of reference 2 in library spare part;
3.4 corresponding spare part information will be stored automatically on system server, including maintenance personal's information, maintenance record, spare part
Consumption etc.;
3.5 each branch companies, base can consult the spare part information and inventory information in remaining base respectively, but can not in its extent of competence
Directly receive;
3.6 parts replacement intelligent predictings: by spare parts consumption information, repair work order spare part related information, maintenance work order it is standby
The data sources such as minimax inventory and equipment maintenance period pre-collecting in part related information, SAP system, IEM system can
Time of the spare part is needed replacing with automatic prejudge out, and pops up information alert.After maintenance personal receives the information, to equipment shape
State is confirmed, arranges the replacement of the spare part according to the actual situation.It can be effectively reduced the time of equipment emergency maintenance, and according to
The replacement cycle of spare part gets ready the goods in advance, avoids inventory's occupancy and spare part is dull;
3.7 in the regular maintenance of library spare part: all kinds of spare parts pair such as precision bearing spare part, electronic circuit board, sealing ring class rubber product
The storage environment in warehouse and maintenance have certain requirement.After basic data typing, IEM system can be popped up periodically in library spare part
Regular maintenance work order, maintenance personal is connected to after work order, carries out maintenance, lubrication, electricity to bearing class spare part in library spare part
The dedusting of sub-circuit board is moisture-proof, rubber product processing etc..For maintenance personal after completing spare part maintenance, system can be by completion
Maintenance work order is pushed to the higher personnel of post level, sampling observation, audit, the confirmation by its completion to spare part maintenance work order.The process is big
The availability in library spare part is improved greatly, avoids the occurrence of the spare part led out there are mass defect, while spare part can also be effectively reduced
Spoilage, reduce cost;
3.8 damage spare parts reprocess utilization: maintenance personal gets spare part from warehouse by way of old for new service, replaced standby
Part is there are three option: scrap, entrust it is outer reprocess, independently reprocess, scrap process unification after through the higher personnel's confirmation of post level
Processing is scrapped by special messenger, have reprocess value spare part will according to maintenance personal's ability, detection instrument be equipped with situations such as selection
Committee is outer to reprocess or independently reprocesses, and spare part is independently reprocessed independently to be selected by the maintenance personal for having respective capabilities, and is examined with its performance
Comment association.Committee is outer to reprocess and will complete to reprocess by external unit, and spare part is reprocessed report and the price typing system, as dimension
Accomplish this merging statistics.All spare parts for completing to reprocess by being put in storage again after the online detection of maintenance personal.The process substantially increases
The usability of spare part is reprocessed to having the spare part for reprocessing value, reprocesses cost well below new purchase cost, it is remote to reprocess the period
Considerably shorter than newly purchase the period;
The intelligent distribution of 3.9 spare parts: IEM system is associated with SAP system, required when selecting in maintenance work order or maintenance work order
Spare part when, required spare part information is pushed to stock clerk by system, got in advance by stock clerk, go out
Library is distributed to line side, substantially reduces spare part and receives the time, improves maintenance of equipment efficiency.Safeguard that work order is implementing the time
The last fortnight generates, wherein will trigger spare parts purchasing process when associated Parts Inventory deficiency, carries out buying by purchasing agent and mends library;
The Real-Time Sharing of 3.10 spare part data: spare part essential information, inventory status, procurement cycle etc. may be implemented by the system
Key message overstates district-share, avoids the repetition of the big amount of money, macrocyclic spare part from being equipped with, Parts Inventory is effectively reduced.
Function 4, platform are shared:
4.1 system platforms support the files such as job instruction, Parts Inventory information, analysis of cases, lasting improvement, maintenance system
It is shared;
4.2 Miscellaneous Documents press the shared model of different post different rights, and the personnel of strange land factory or post classification can only consult
Spare part information can not receive outbound.
Function 5, data analysis:
5.1 information uploaded according to function 1, function 2, function 3, system can be according to requiring to maintenance cost, outage record, shutdown
Time, device class, brand classification, operational efficiency, failure modes, analysis of cases, territorial classification, spare parts consumption, cost analysis
Deng generation analytical statement, report is including but not limited to histogram, pie chart, line chart, bar chart, radar map, constitutional diagram etc.;
5.2 systems produce the reference report of personnel performance's assessment, including but not limited to MTTR, MTBF etc.;
5.3 Various types of data collected according to system, establish the resume archives of life period of an equipment;
5.4 all kinds of resume archives, analytical statement etc. support file category filter, import and export and part extent of competence in
Amendment.
Function 6, human assessment:
6.1 systems support the typing and update of original person's information, and personal information is including but not limited to personnel's essential information, hilllock
Position information, plan of arranging an order according to class and grade, area of responsibility etc.;
The analysis and suggestions function of reference 5 such as 6.2 personnel performance's examinations, technical capability evaluation, training suggestions;
After 6.3 maintenances of equipment, maintenance are completed, confirmation multiple line is carried out by production line section chief or class monitor and group leader, at this time multiple line personnel
The personnel that maintenance can be participated in this carry out star evaluation, and the data information of evaluation is by the ginseng as maintenance personal's comprehensive examination and evaluation
Examine foundation.
Function 7, system interconnection:
The system supports the data interaction with existing MES system, SAP system, fixed assets management system and PLC, and meets
The docking requirement of follow-up system.
7.1 systems will dock in real time with SAP system, it is ensured that the information such as equipment and spare part inventory, spare part information, outbound storage
It is synchronous, the information for mending library buying will be pushed from trend corresponding human person lower than minimum inventory system;
7.2 systems are docked in real time with MES system, it is ensured that shut down plan, equipment downtime matching;
7.3 systems are docked with fixed assets management system, and equipment account data are obtained from fixed assets management system;
7.4 systems are docked in real time with production line PLC, meet the functional requirement of HMI key, default automatic trigger;
The calling of 7.5 smart wire sides: production line stops that line reason is more, and including but not limited to plant issue, the system are arranged on HMI
Different reports ANDON, including technique, quality, equipment, logistics etc. for repairment, and technique, quality, material flow A NDON need to be in real time with production
System association, notifies corresponding personnel.
Function 8, artificial intelligence AI:
By the collection of whole system big data, comparison, analysis, calculating, to equipment maintenance work, spare parts management, personnel's technical ability
Data support and intelligent predicting are provided.
8.1 equipment maintenances intelligently calculate: by shutdown data, the mantenance data of collecting device, carrying out the ratio of mass data
To, analysis, calculate, calculate and predict downtime in the next cycle period of equipment, possibility failure, maintenance position, mention
Before push to equipment management personnel, by its organization arrangement targetedly preventive maintenance, reduce the downtime of emergency maintenance, mention
The early reasonable arrangement work item of maintenance personal, improves the comprehensive operation efficiency of equipment entirety and optimizes the work of personnel
When efficiency.
8.2 spare part service life intelligent predictings: damage, the replacement situation of various kinds of equipment spare part in some cycles are collected, by going through
The analysis of history big data compares, and predicts the damaged condition of spare part in next cycle period, ahead of time that predictive information is anti-
It is fed to equipment management personnel, spare part prepares, shutdown is planned etc. is coordinated by it, had both reduced the downtime of emergency maintenance, and also might be used
The occupancy of a large amount of spare part amount of money and dull is reduced, storage area is reduced.
8.3 personnel's technical ability intelligent managements: believed by the business that equipment emergency maintenance record, maintenance record collect maintenance personal
Breath, maintenance position, maintenance used time, processing method etc., screening, compare, can speciality, weakness, strain to maintenance personal after analysis
It is assessed and is classified etc. all kinds of abilities, maintenance personal's integration capability can not only be assessed, can also recommend corresponding people in turn
The promotion plan of member and internal band teach scheme, training architecture can be formed talent echelon.
Claims (4)
1. a kind of equipment maintenance intelligent management system, including it is Maintenance Module, schedule maintenance module, device management module, flat
Platform sharing module, data analysis module, human assessment's module, system interconnection module, it is characterised in that: the maintenance of equipment mould
Block is made of maintenance record module, equipment relating module, downtime module, correction maintenance module;The schedule maintenance mould
Block is made of maintenance logging modle, spare part relating module, state tracking module, crew's maintenance module;The equipment management mould
Block is reprocessed module, inventory management module, spare part maintenance module by spare parts consumption module, spare part and is formed;The platform shares mould
Block by task instruction module, analysis of cases module, persistently improve module, maintenance system module, layering authority module form;It is described
Data analysis module be made of shutdown analysis module, cost analysis module, efficiency analysis module;Human assessment's module
It is made of performance appraisal module, technical capability evaluation module, training program module, structure of personnel's module, schedule module of arranging an order according to class and grade;Described
System interconnection module is made of fixed assets management system, MES system, SAP system, production line PLC system.
2. a kind of equipment maintenance intelligent management system according to claim 1, it is characterised in that: the production line PLC
System connection triggering guarantee module, SAP system connect Parts Inventory management module, and MES system connects production plan module and stops
Machine time module, fixed assets management system connect equipment account module, and equipment account module connects asset count module.
3. a kind of equipment maintenance intelligent management system according to claim 1, it is characterised in that: the system it is specific
It works as follows:
(1) work as device fails;
(2) operator be scanned by mobile phone reporting for repairment;
(3) repairing information is received on maintenance personal's mobile phone and scene is gone to carry out maintenance of equipment;
(4) after the completion of repairing, maintenance personal fills in work order and is associated with spare part;
(5) system confirms multiple line, and carries out data filing;
(6) purchasing department carries out spare parts purchasing;
(7) spare part after purchasing carries out storage statistics;
(8) spare part reprocessed and exchanged old for new progress spare part is received into processing;
(9) Parts Inventory data carry out real-time update;
(10) the spare part data after counting are achieved;
(11) maintenance plan is set;
(12) spare part maintenance is timed the prompting that expires, and maintenance work is sent to maintenance work personnel;
(13) maintenance work personnel carry out maintenance work after receiving information;
(14) it after the completion of maintenance work, carries out filling in work order and is associated with spare part;
(15) system is updated state, and carries out data filing.
4. a kind of equipment maintenance intelligent management system according to claim 3, it is characterised in that: by step (5), step
(10), the data of step (15) carry out unified collection and analyze, and the data analysis includes maintenance statistics analysis, maintenance statistics
Analysis, spare parts cost analysis, personnel's skill inventory, technical capability evaluation, talent echelon, statisticallyd analyze by maintenance statistics analysis, maintenance,
Spare parts cost analysis, personnel's skill inventory, technical capability evaluation, talent echelon component devices life cycle resume.
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CN111291905A (en) * | 2020-01-20 | 2020-06-16 | 华兰生物工程重庆有限公司 | Equipment maintenance management system based on cloud platform |
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