CN102024181A - Artificial intelligence maintenance system and method - Google Patents
Artificial intelligence maintenance system and method Download PDFInfo
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- CN102024181A CN102024181A CN2009100578858A CN200910057885A CN102024181A CN 102024181 A CN102024181 A CN 102024181A CN 2009100578858 A CN2009100578858 A CN 2009100578858A CN 200910057885 A CN200910057885 A CN 200910057885A CN 102024181 A CN102024181 A CN 102024181A
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Abstract
The present invention discloses an artificial intelligence maintenance system and method, which comprises: the ground floor data interface; the information filtering and analysis part; the fault analysis positioning part connected with the fault system database, according to the data sent from the fault analysis positioning part, finding the failure cause from the fault system database and sending the related fault information to the standard work-order generation part; the standard work-order generation part connected with the standard system database, according to the fault information, finding the standard operation of fault processing from the standard system database to determine whether automatically to trigger the standardization of work-order. The invention accurately positions the failure cause by means of the fault analysis positioning part based on the fault system, and rapidly gives the suggestion for fault processing. Moreover, according to the standard work part, the invention can timely complete all the operations, manual work, materials and tools that the fault maintenance work needs and implement the suggestion for operation permission of the fault maintenance work, and can release the maintenance work-order in time so as to realize the artificial intelligence maintenance.
Description
Technical field
The present invention relates to a kind of maintenance of equipment system and method, be specifically related to the system and method that a kind of appliance computer carries out maintenance of equipment.
Background technology
The equipment control requirement is safeguarded effectively equipment and is keeped in repair; If hope safeguards effectively to equipment and keeps in repair that a good maintenance system just must be arranged.Therefore maintenance system has very important meaning to equipment control.
Intelligent maintenance develops on the basis of precognition state maintenance, substitutes the maintenance mode of spot check person's on-the-spot spot check with the automatic acquisition state data of automation equipment.
As shown in Figure 1, in traditional system architecture, carry out the field apparatus spot check by spot check person, manual typing spot check result, whether the technician carries out trend analysis according to the spot check result, judge whether to change equipment state and manually submit to the worker singly to apply for.This artificial mode, serious experience and the subjective judgement that relies on technician and spot check person carried out the maintenance of equipment, be subjected to the influence of factors such as staff's level bigger, and lot of data finished by craft, efficient very under, the work efficiency of the large enterprise that has a strong impact on.
Summary of the invention
Technical matters to be solved by this invention provides a kind of intelligent maintenance system, its can appliance computer in time, treatment facility abnormal alarm, failure message efficiently, accurately the fault location reason provides the fault handling scheme fast.
In order to solve above technical matters, the invention provides a kind of intelligent maintenance system; Comprise: the bottom data interface, system is by abnormal alarm, the failure message of bottom data interface collecting device, and the bottom data interface is connected with analysis component with information filtering; Information filtering and analysis component are handled the data that the bottom data interface transmits, and revise equipment state when equipment has fault, will be sent to the fault analysis positioning element through the data of filtering simultaneously; The fault analysis positioning element, it is connected with the failure system database, finds out the reason of fault according to the data that information filtering and analysis component transmit from the failure system database, and sends corresponding failure message to the standard worker and singly generate parts; Standard worker singly generates parts, and it is connected with the modular system database, according to described failure message, finds the standard operation of fault handling from the modular system database, judges whether automatic trigger criteria chemical industry list.
Beneficial effect of the present invention is: utilize based on the fault analysis model of failure system in time, treatment facility abnormal alarm, failure message efficiently, accurately the fault location reason provides the fault handling suggestion fast.Simultaneously, according to the standard operation model based on modular system, in time provide the suggestion of finishing the required operation of this breakdown maintenance work, artificial, material, instrument and operation permission aspect thereof, it is single in time to assign maintenance mans, realizes intelligent maintenance.
The present invention also provides the using method of above-mentioned intelligent maintenance system, may further comprise the steps:
System is by abnormal alarm, the failure message of bottom data interface collecting device, and the bottom data interface sends device data to information filtering and analysis component;
Information filtering and analysis component are handled the data that the bottom data interface transmits, and revise equipment state when equipment has fault, will be sent to the fault analysis positioning element through the data of filtering simultaneously;
The fault analysis positioning element is found out the reason of fault according to the data that information filtering and analysis component transmit from the failure system database, and sends corresponding failure message to the standard worker and singly generate parts;
Standard worker singly generates parts according to described failure message, finds the standard operation of fault handling from the modular system database, judges whether automatic trigger criteria chemical industry list.
Description of drawings
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Fig. 1 is the synoptic diagram of existing fault processing system;
Fig. 2 is the synoptic diagram of the described intelligent maintenance system of the embodiment of the invention;
Fig. 3 is the synoptic diagram of the described failure system of the embodiment of the invention;
Fig. 4 is the synoptic diagram of the described modular system of the embodiment of the invention.
Embodiment
The present invention utilize based on the fault analysis model of failure system in time, treatment facility abnormal alarm, failure message efficiently, accurately the fault location reason provides the fault handling suggestion fast.Simultaneously, according to the standard operation model based on modular system, in time provide the suggestion of finishing the required operation of this breakdown maintenance work, artificial, material, instrument and operation permission aspect thereof, it is single in time to assign maintenance mans, realizes intelligent maintenance.
As shown in Figure 2, system of the present invention comprises with the lower part:
The bottom data interface, system is by abnormal alarm, the failure message of bottom data interface collecting device, and the bottom data interface is connected with analysis component with information filtering;
Information filtering and analysis component, it can be the virtual component in a computing machine or the computing machine, the data that the bottom data interface transmits are handled, when equipment has fault, revised equipment state, will be sent to the fault analysis positioning element through the data of filtering simultaneously;
The fault analysis positioning element, it can be the virtual component in a computing machine or the computing machine, it is connected with the failure system database, from the failure system database, find out the reason of fault according to the data that information filtering and analysis component transmit, and send corresponding failure message to the standard worker and singly generate parts;
Standard worker singly generates parts, it can be the virtual component in a computing machine or the computing machine, and it is connected with the modular system database, according to described failure message, from the modular system database, find the standard operation of fault handling, judge whether automatic trigger criteria chemical industry list.
After the worker singly is finished, can feed back to failure system and modular system by situation about carrying out, further to improve failure system and modular system.
Its operation is as follows:
System is by abnormal alarm, the failure message of bottom data interface collecting device, the bottom data interface sends device data to information filtering and analysis component, intelligent maintenance system is realized the underlying device data acquisition by the bottom data interface, by gathering warning and failure message with filter plant with the bottom data interface of intelligent maintenance system;
Information filtering and analysis component are handled the data that the bottom data interface transmits, and revise equipment state when equipment has fault, will be sent to the fault analysis positioning element through the data of filtering simultaneously;
The data that the fault analysis positioning element transmits according to information filtering and analysis component are found out the reason of fault from the failure system database, and send corresponding failure message to the standard worker and singly generate parts, set up failure system, reason to fault is analyzed, and derives the standard operation of fault handling;
Standard worker singly generates parts according to described failure message, finds the standard operation of fault handling from the modular system database, judges whether automatic trigger criteria chemical industry list, sets up modular system, and according to the standard operation that fault analysis draws, the trigger criteria worker is single automatically.
After the worker singly is finished, can feed back to failure system database and modular system database by situation about carrying out, and revise failure system database and modular system database, by the implementation of worker's list, improve failure system and modular system.
Intelligent maintenance system is realized the underlying device data acquisition by the bottom data interface, and the bottom data interface is to realize the mutual of information by the bottom data interface protocol.The bottom data interface protocol is the standards and norms that underlying device information of same enterprise asset management EAM system carries out information interaction.On the basis of bottom data interface protocol, can be in the intelligent maintenance system according to the failure message of concrete device definition equipment.The information of General Definition fault should comprise: device id, failure mode, fault title and fault rank etc.Abnormal failure information is carried out record in intelligent maintenance system database, in the display alarm of comprehensively monitoring workstation.The warning degree of depth is the component-level or the circuit board level of equipment, and visual plant fault information reporting control center is for future reference.
In advance to the definition of unit exception and failure message, the grade of clear and definite various unusual and faults.Different fault level correspondences the urgent degree of different maintenances.Various professional equipment producer can provide the fault level and the corresponding tupe of concrete equipment.
The maintenance knowledge system can comprise: failure system and modular system.Failure system is the knowledge accumulation that the problem and the solution that take place are collected, summed up.Set up the incidence relation of as shown in Figure 3 problem, fault, reason, action.Problem sign indicating number can corresponding a plurality of diagnostic trouble code, and diagnostic trouble code can corresponding a plurality of reason codes, the corresponding action sign indicating number of reason code.
Problem: the definition that the problem that takes place is sorted out;
Fault: problem is carried out the definition of failure modes;
Reason: fault is carried out the definition of the analysis of causes;
Action: the definition of the action that fault is taked.
The content of the main clear and definite maintenance job of workform management, personnel, period planning, maintenance step, maintenance materials and instrument, and to maintenance actual achievement record, so that the optimization of the accuracy of assessment planning and maintenance standard.By setting up the modular system of worker's list, can be according to the reason of fault, it is single to trigger corresponding action worker.As shown in Figure 4, modular system is that standard operation in every particular is carried out the definition of stepwise resultant and the working stamndard knowledge system that forms.The corresponding standard procedure of standard operation, standard are artificial, tool master, standard material, operation permission.As shown below:
Standard procedure: operation and the step of finishing a standard operation;
Standard is artificial: finish a work post and a requirement in man-hour that standard operation is required;
Tool master: time and the quantitative requirement of finishing the required instrument of standard operation;
Standard material: finish the required spare part of standard operation, material etc.;
Operation permission: finish a licence requirement that standard operation is required.
It mainly is to finish the plan of maintenance task and the record of maintenance implementation that maintenance is carried out, and summing up experience.The vital task that maintenance is carried out is exactly after maintenance job finishes, the abnormal failure information that takes place is analyzed, set up the also failure system of optimizing equipment, the modular system that equipment used and keeps in repair after in-depth formed to the cognitive of fault generation and to mode how to avoid fault.Simultaneously, to how to solve effectively after breaking down and handle problems form standardized disposal system and solve prediction scheme.
The invention has the advantages that: intelligent maintenance has reduced the time and the cost of spot check person's spot check work; Expand the data area of gathering again, thereby improved the accuracy of data acquisition, reduced the state acquisition operating cost; Improve fault handling efficient.Intelligent maintenance can realization equipment when load carrying, or basically under situation about not dismantling,, judge whether have unusual and fault and location of fault and reason, and the equipment to-be predicted by detection and analysis to its state parameter.According to the equipment state that equipment condition monitoring and fault diagnosis are predicted, determine the content and the time of maintenance of equipment work, formulate maintenance program.By fault analysis model based on failure system, the reason of fault location, and corresponding standard operation measure accurately and efficiently.Simultaneously, based on the standard operation model of modular system, can be without manual intervention, it is single to trigger the worker automatically, greatly improves the efficient of assigning of maintenance job task, saves the single staff planners' of worker work.
The present invention is not limited to embodiment discussed above.More than the description of embodiment is intended in order to describe and illustrate the technical scheme that the present invention relates to.Based on the conspicuous conversion of the present invention enlightenment or substitute and also should be considered to fall into protection scope of the present invention.Above embodiment is used for disclosing best implementation method of the present invention, so that those of ordinary skill in the art can use numerous embodiments of the present invention and multiple alternative reaches purpose of the present invention.
Claims (3)
1. intelligent maintenance system; It is characterized in that, comprising:
The bottom data interface, system is by abnormal alarm, the failure message of bottom data interface collecting device, and the bottom data interface is connected with analysis component with information filtering;
Information filtering and analysis component are handled the data that the bottom data interface transmits, and revise equipment state when equipment has fault, will be sent to the fault analysis positioning element through the data of filtering simultaneously;
The fault analysis positioning element, it is connected with the failure system database, finds out the reason of fault according to the data that information filtering and analysis component transmit from the failure system database, and sends corresponding failure message to the standard worker and singly generate parts;
Standard worker singly generates parts, and it is connected with the modular system database, according to described failure message, finds the standard operation of fault handling from the modular system database, judges whether automatic trigger criteria chemical industry list.
2. the using method of intelligent maintenance system as claimed in claim 1 is characterized in that, may further comprise the steps:
System is by abnormal alarm, the failure message of bottom data interface collecting device, and the bottom data interface sends device data to information filtering and analysis component;
Information filtering and analysis component are handled the data that the bottom data interface transmits, and revise equipment state when equipment has fault, will be sent to the fault analysis positioning element through the data of filtering simultaneously;
The fault analysis positioning element is found out the reason of fault according to the data that information filtering and analysis component transmit from the failure system database, and sends corresponding failure message to the standard worker and singly generate parts;
Standard worker singly generates parts according to described failure message, finds the standard operation of fault handling from the modular system database, judges whether automatic trigger criteria chemical industry list.
3. the using method of intelligent maintenance system as claimed in claim 2 is characterized in that, and is further comprising the steps of:
After the worker singly is finished, can feeds back to failure system database and modular system database by situation about carrying out, and revise failure system database and modular system database.
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Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103530711A (en) * | 2012-07-05 | 2014-01-22 | 中国石油天然气集团公司 | Method for managing information of horizontal directional drilling pipes |
| CN104270787A (en) * | 2014-10-17 | 2015-01-07 | 四川公用信息产业有限责任公司 | Full-automatic closed-loop control method of wireless network work order |
| CN104318368A (en) * | 2014-10-20 | 2015-01-28 | 国家电网公司 | Smartphone based power distribution network patrol and fault repair method |
| CN104378246A (en) * | 2014-12-09 | 2015-02-25 | 福建星网锐捷网络有限公司 | Network equipment fault positioning system, method and device |
| CN104850934A (en) * | 2015-04-14 | 2015-08-19 | 中国气象局气象探测中心 | Meteorological device maintenance and repair management system |
| CN105160407A (en) * | 2015-10-14 | 2015-12-16 | 成都福立盟科技有限公司 | Automatic creation method based on specialized service work order of equipment |
| CN105967063A (en) * | 2016-05-16 | 2016-09-28 | 上海振华重工电气有限公司 | Failure analyzing and handling system and method of maintenance platform |
| CN106201805A (en) * | 2016-07-28 | 2016-12-07 | 北京百度网讯科技有限公司 | For the method and apparatus detecting server failure |
| CN107944830A (en) * | 2017-12-04 | 2018-04-20 | 北京中燕信息技术有限公司 | A kind of equipment maintenance cost management method, equipment and computer-readable recording medium |
| CN108646654A (en) * | 2018-04-28 | 2018-10-12 | 佛山市雅洁源科技股份有限公司 | Maintaining method, system on a kind of intelligence water purifier line |
| CN108960454A (en) * | 2018-08-06 | 2018-12-07 | 万翼科技有限公司 | Generation method, device and the storage medium of maintenance program |
| CN109117526A (en) * | 2018-07-26 | 2019-01-01 | 中国核动力研究设计院 | One kind being suitable for mechanical system maintenance of equipment and guides data record and analysis system |
| CN109669402A (en) * | 2018-09-25 | 2019-04-23 | 平安普惠企业管理有限公司 | Abnormality monitoring method, unit and computer readable storage medium |
| CN109862048A (en) * | 2017-11-29 | 2019-06-07 | 内蒙古伊利实业集团股份有限公司 | Shop equipment processing system, device databases server and method |
| CN110428148A (en) * | 2019-07-17 | 2019-11-08 | 华域汽车车身零件（上海）有限公司 | A kind of equipment maintenance intelligent management system |
| CN110569996A (en) * | 2019-09-03 | 2019-12-13 | 神华铁路货车运输有限责任公司沧州机车车辆维修分公司 | Vehicle maintenance data processing method and system |
| CN110929895A (en) * | 2019-11-26 | 2020-03-27 | 西北工业大学 | Reverse reliability-centered maintenance analysis method based on faults |
| CN112988432A (en) * | 2019-12-02 | 2021-06-18 | 上海宝信软件股份有限公司 | Method, system, and medium for locating faults using diagnostic analysis of a platter |
| CN113759865A (en) * | 2021-04-23 | 2021-12-07 | 通辽霍林河坑口发电有限责任公司 | Fault judgment system with auxiliary analysis function |
| CN114493065A (en) * | 2020-11-11 | 2022-05-13 | 中核核电运行管理有限公司 | Preventive maintenance work order batch triggering method based on grouping mode |
| CN116307286A (en) * | 2023-05-19 | 2023-06-23 | 安徽数智建造研究院有限公司 | Building operation and maintenance work order monitoring management system based on digitization |
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| CN103530711A (en) * | 2012-07-05 | 2014-01-22 | 中国石油天然气集团公司 | Method for managing information of horizontal directional drilling pipes |
| CN104270787B (en) * | 2014-10-17 | 2017-09-01 | 四川公用信息产业有限责任公司 | A kind of full-automatic closed loop management-control method of wireless network work order |
| CN104270787A (en) * | 2014-10-17 | 2015-01-07 | 四川公用信息产业有限责任公司 | Full-automatic closed-loop control method of wireless network work order |
| CN104318368A (en) * | 2014-10-20 | 2015-01-28 | 国家电网公司 | Smartphone based power distribution network patrol and fault repair method |
| CN104378246B (en) * | 2014-12-09 | 2018-04-06 | 福建星网锐捷网络有限公司 | A kind of network equipment failure alignment system, method and device |
| CN104378246A (en) * | 2014-12-09 | 2015-02-25 | 福建星网锐捷网络有限公司 | Network equipment fault positioning system, method and device |
| CN104850934A (en) * | 2015-04-14 | 2015-08-19 | 中国气象局气象探测中心 | Meteorological device maintenance and repair management system |
| CN105160407A (en) * | 2015-10-14 | 2015-12-16 | 成都福立盟科技有限公司 | Automatic creation method based on specialized service work order of equipment |
| CN105967063A (en) * | 2016-05-16 | 2016-09-28 | 上海振华重工电气有限公司 | Failure analyzing and handling system and method of maintenance platform |
| CN105967063B (en) * | 2016-05-16 | 2018-08-14 | 上海振华重工电气有限公司 | Maintenance platform fault analysis process system and method |
| CN106201805A (en) * | 2016-07-28 | 2016-12-07 | 北京百度网讯科技有限公司 | For the method and apparatus detecting server failure |
| CN109862048A (en) * | 2017-11-29 | 2019-06-07 | 内蒙古伊利实业集团股份有限公司 | Shop equipment processing system, device databases server and method |
| CN107944830A (en) * | 2017-12-04 | 2018-04-20 | 北京中燕信息技术有限公司 | A kind of equipment maintenance cost management method, equipment and computer-readable recording medium |
| CN108646654A (en) * | 2018-04-28 | 2018-10-12 | 佛山市雅洁源科技股份有限公司 | Maintaining method, system on a kind of intelligence water purifier line |
| CN108646654B (en) * | 2018-04-28 | 2021-02-09 | 佛山市雅洁源科技股份有限公司 | Online maintenance method and system for intelligent water purifier |
| CN109117526A (en) * | 2018-07-26 | 2019-01-01 | 中国核动力研究设计院 | One kind being suitable for mechanical system maintenance of equipment and guides data record and analysis system |
| CN108960454A (en) * | 2018-08-06 | 2018-12-07 | 万翼科技有限公司 | Generation method, device and the storage medium of maintenance program |
| CN109669402A (en) * | 2018-09-25 | 2019-04-23 | 平安普惠企业管理有限公司 | Abnormality monitoring method, unit and computer readable storage medium |
| CN110428148A (en) * | 2019-07-17 | 2019-11-08 | 华域汽车车身零件（上海）有限公司 | A kind of equipment maintenance intelligent management system |
| CN110569996A (en) * | 2019-09-03 | 2019-12-13 | 神华铁路货车运输有限责任公司沧州机车车辆维修分公司 | Vehicle maintenance data processing method and system |
| CN110569996B (en) * | 2019-09-03 | 2023-10-10 | 国能铁路装备有限责任公司沧州机车车辆维修分公司 | Vehicle overhaul data processing method and system |
| CN110929895A (en) * | 2019-11-26 | 2020-03-27 | 西北工业大学 | Reverse reliability-centered maintenance analysis method based on faults |
| CN112988432A (en) * | 2019-12-02 | 2021-06-18 | 上海宝信软件股份有限公司 | Method, system, and medium for locating faults using diagnostic analysis of a platter |
| CN114493065A (en) * | 2020-11-11 | 2022-05-13 | 中核核电运行管理有限公司 | Preventive maintenance work order batch triggering method based on grouping mode |
| CN113759865A (en) * | 2021-04-23 | 2021-12-07 | 通辽霍林河坑口发电有限责任公司 | Fault judgment system with auxiliary analysis function |
| CN116307286A (en) * | 2023-05-19 | 2023-06-23 | 安徽数智建造研究院有限公司 | Building operation and maintenance work order monitoring management system based on digitization |
| CN116307286B (en) * | 2023-05-19 | 2023-08-22 | 安徽数智建造研究院有限公司 | Building operation and maintenance work order monitoring management system based on digitization |
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