CN112949993A - Sharing collaboration platform and method for one-wire-flow intelligent production line - Google Patents
Sharing collaboration platform and method for one-wire-flow intelligent production line Download PDFInfo
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Abstract
The invention discloses a sharing and cooperating platform and method for a streamline intelligent production line. The problems that systems such as OA, SAP and the like in the prior art are high in cost, poor in compatibility and incapable of achieving information sharing are solved; the system comprises a production and manufacturing execution system and an enterprise resource management system, wherein the system terminals of the production and manufacturing execution system and the enterprise resource management system are connected with system terminals of a mobile visualization system, an office system and an intelligent warehouse system respectively; the enterprise resource management system and the production and manufacturing execution system are communicated with each other and coupled with each other, so that information among all system platforms is shared in real time, order production instructions are implemented in real time, and order quick response is finally realized.
Description
Technical Field
The invention relates to the field of intelligent production line platforms, in particular to a sharing and collaboration platform and method for a linear intelligent textile production line.
Background
With the development of information technology and internet of things technology, most of intelligent manufacturing enterprises have fully built OA systems, ERP systems and the like at present, and the application range and the coverage range are wide. But the method is deficient in the aspects of comprehensive integration and application of system services, omnibearing informatization of the whole service flow and the like.
The main drawbacks that exist include: data among various information platforms are not intercommunicated at present, so that the information transfer efficiency is low, a chaotic phenomenon is easy to occur, and the working efficiency is influenced; although the informatization construction has established business fields covering office management, human resource management, financial management, sales management, production plan and the like, informatization is not realized in the whole process in different business fields, which causes unsmooth information process or errors in intermediate links on one hand, and greatly increases financial accounting energy on the other hand.
For example, a "system and method for integrating design and weaving of hosiery" disclosed in chinese patent literature, publication No. CN110111073A includes five modules, namely a base layer, a data layer, a support layer, a realization layer and a presentation layer, which covers the infrastructure, background data, realization mode and presentation mode required in the system, and integrates software and hardware; the basic layer comprises network equipment, storage equipment, safety equipment and a server; the data layer comprises a product display library; a product materials library; a human foot size information base; an order library; an equipment library; the support layer comprises a plurality of parts of interface adaptation management, user management, portlets, stocking design, stocking personalized customization, production management, key equipment research and development, production line integration and data management; the realization layer comprises a series of combinations of hardware and software, wherein the hardware comprises a sock knitting machine, a sock turning device, a sorting device, a sewing machine, a setting machine and a packaging machine which are sequentially arranged; the software comprises sock design software capable of showing three-dimensional dynamic effect, conversion software capable of converting design results into pattern files, and production management software for overall management of each production link; the display layer comprises an internal network portal and an external network portal; wherein the intranet portal divide into two kinds of different authorities of managers and staff, and the client of being convenient for of extranet portal carries out individualized customization above that, and the extranet portal divide into three aspect: personalized customization of size and specification; personalized customization of colors and patterns; personalized customization of functionality.
The technology, equipment, logistics, information flow, data flow and the like of the scheme are communicated and linked by depending on personnel, and at present, the implementation is basically carried out after the examination and approval are carried out layer by manpower (accompanied by an OA system), so that the time consumption is long, the material preparation period is long, and the efficiency is general.
Disclosure of Invention
The invention mainly solves the problems that the informatization systems of office, production, sales, logistics and the like in the prior art are relatively independent and poor in compatibility, and the technology, equipment, logistics, information flow, data flow and other dependent personnel communication linkage among all the working procedures can not realize real-time sharing, approval, release and decision making, and the production efficiency is general; a sharing and cooperating platform and a method of a line flow intelligent production line are provided, so that information is shared in real time, order production instructions are implemented in real time, and order quick response is finally realized.
The technical problem of the invention is mainly solved by the following technical scheme:
a shared cooperation platform of a line flow intelligent production line comprises manufacturing workshops, a production and manufacturing execution system and an enterprise resource management system, wherein the production and manufacturing execution system and the enterprise resource management system are connected with each other through system terminals;
the enterprise resource management system is used for realizing the monitoring and management of materials, production plans, sales and finance;
and the production and manufacturing execution system is used for realizing management, control, analysis and decomposition of the whole production and manufacturing process of the product.
The enterprise resource management (ERP) system and the Manufacturing Execution System (MES) system are communicated with each other, so that the defects that the ERP only has enterprise resource data and no manufacturing execution system is arranged subsequently, the ERP only depends on manual instructions, real-time production cannot be arranged, the production quality is uncertain, information is not timely and the like are overcome. According to the scheme, all the systems are communicated, information among all the system platforms is shared in real time, order production instructions are implemented in real time, and order quick response is finally achieved.
Preferably, the shared cooperation platform for the one-line intelligent production line further comprises a data terminal, the data terminal is connected with system terminals of the enterprise resource management system and the production and manufacturing execution system, and the data terminal is further connected with a mobile terminal.
The data terminal receives a data interaction request and data interaction content between the production manufacturing execution system and the enterprise resource management system in real time; after the data terminal receives a data interaction request of a production and manufacturing execution system or an enterprise resource management system as a sending end, judging whether the enterprise resource management system or the production and manufacturing execution system as a receiving end has a response within a rated time T, and if the enterprise resource management system or the production and manufacturing execution system has the response, storing an interaction record; and if the response does not exist, sending the data interaction content to a receiving end, and marking an interaction error.
Preferably, the production manufacturing execution system comprises a manufacturing data management module, a plan schedule management module, a production scheduling management module, a warehousing management module and a quality management module. The production and manufacturing execution system further comprises a human resource management module, a work center, an equipment management module/tool tooling management module, a purchasing management module, a cost management module, a project bulletin board management module, a production process control module, a bottom layer data integration analysis module and an upper layer data integration decomposition module. The production and manufacturing execution system is used for realizing management, control, analysis and decomposition of the whole production and manufacturing process of the product.
Preferably, the enterprise resource management system comprises
The sales module processes tasks including sales, shipping and document opening;
the material management module is used for processing purchasing business, warehouse management and inventory;
the production planning module is used for managing factory data, a production plan, a material demand plan, a capacity plan and cost accounting and connecting various scattered production flows;
a cost control module to control the profit and cost center, product cost, project accounting and objectives;
the financial management module organizes accounts and financial statements according to accounting criteria;
and the human resource module comprises staff salary accounting and training plans.
The enterprise resource management system is used for monitoring and managing materials, production plans, sales and finance.
Preferably, the manufacturing workshop comprises a weaving workshop and a shaping and packaging integrated workshop; and a transfer platform is arranged in each manufacturing workshop. The transfer platform is used for temporarily storing the semi-finished products completed in the manufacturing workshop, so that the AGV can conveniently carry the products; meanwhile, the semi-finished products which are directly sold are convenient to directly deliver.
Preferably, the shared cooperation platform of the one-line stream intelligent production line further comprises a visualization system, an office system, an intelligent warehouse system, an unmanned transport vehicle system and a high-level scheduling system which are connected with system terminals of the production and manufacturing execution system and the enterprise resource management system;
the automatic guided vehicle system is used for controlling the operation of the automatic guided vehicle and transporting materials among the manufacturing workshops;
the intelligent warehouse system is used for receiving, storing and distributing materials;
the visualization system is used for viewing the order production state and the visualization real-time monitoring of the production process in real time;
the office system is used for carrying out official document transfer, examination and approval and release in the links of personnel administration, sales, research and development and production flow;
the advanced scheduling system is used for comprehensively considering influence factors of predicted orders, long-term orders, constraints, material inventory periods, production requirements, predicted production changes, production interruptions, machine faults and wastes and scheduling production; and the system terminal of the high-level scheduling system is also connected with the system terminal of the intelligent warehouse system.
The information sharing of a visualization system, an office system, an intelligent warehouse system, an unmanned carrying vehicle system and a high-level scheduling system is realized, and the production cooperative operation is carried out through a production and manufacturing execution system and an enterprise resource management system, so that the communication barrier among all system platforms is broken.
Preferably, the shared collaborative platform for the one-line stream intelligent production line further comprises a supplier management system, a customer management system, a quality inspection visual system, an equipment management system and a research and development management system which are connected with system terminals of the production and manufacturing execution system and the enterprise resource management system;
the supplier management system comprises a basic platform service module, a supplier management module, a purchasing source searching module, a bidding management module, a contract management module, a purchasing cooperation module, a quality management module, an E-commerce mall module, a catalogue mall module and a mobile terminal module, wherein a system terminal of the supplier management system is also connected with system terminals of an office system, an intelligent warehouse system and a high-level scheduling system;
the customer management system is used for managing customer data, orders and customer complaints;
the quality inspection visual system is used for real-time detection and quality feedback of products;
the equipment management system is used for managing the maintenance record, the fault alarm and the maintenance of the equipment;
and the research and development management system is used for managing the research and development database.
The information sharing of the supplier management system, the customer management system, the quality inspection visual system, the equipment management system and the research and development management system breaks communication barriers among system platforms through production, manufacturing and execution systems and enterprise resource management systems to carry out production cooperative operation.
Preferably, the shared cooperation platform of the one-line flow intelligent production line further comprises a research and development management system, a production program transmission system and an access control system; the system terminals of the research and development management system and the production program transmission system are connected with the system terminals of the enterprise resource management system and the production and manufacturing execution system; the access control system is connected with the production manufacturing execution system.
The research and development management system is used for researching and developing design data and carrying out filing and approval through the system, and the parts of design, development, production and the like can carry out corresponding operations such as editing, searching, execution, feedback, adjustment and the like on the system, so that online approval, archiving and sharing of research and development and production data are realized, paper data are reduced, timely and effective communication between research and development and production information is realized, a drawing, a process, cost and the like can be adjusted and optimized, and environment-friendly and efficient research and development and production are achieved.
Production procedure transmission system is connected computer end and workshop hosiery machine through net twine or WIFI, and computer end program instruction directly transmits to workshop hosiery machine and carries out production, need not hold the removal dish and copy the program instruction to the hosiery machine one by one, and it is consuming time to reduce artifical copy, avoids artifical the mistake, improves board procedure and matches the exactness, improves development and production efficiency by a wide margin.
The access control system is used to manage users accessing the manufacturing execution system. The user can see the order production state in the production and manufacturing execution system and the visual real-time monitoring of production in real time through the access control system.
A sharing and cooperating method for a line flow intelligent production line comprises the following steps:
s1: the method comprises the steps that an order is issued in an enterprise resource management system, the enterprise resource management system establishes the corresponding relation among raw materials, auxiliary materials, semi-finished products and the order in an intelligent warehouse system according to the content of the order, and the order and the corresponding relation are transmitted to a production and manufacturing execution system;
s2: the production and manufacturing execution system synchronizes and disassembles the orders to a manufacturing workshop of each link, wherein the manufacturing workshop comprises a weaving workshop and a shaping and packaging integrated workshop; the method comprises the steps that the total raw material and auxiliary material requirements are determined in each manufacturing workshop, a production and manufacturing execution system issues a carrying command to an unmanned carrying vehicle system, the raw materials and the auxiliary materials are carried, and data are uploaded to an enterprise resource management system;
s3: and (3) carrying out production and manufacturing work in each manufacturing workshop, issuing a carrying command to the unmanned transport vehicle system through the production and manufacturing execution system after the manufacturing of each link is finished, carrying the semi-finished products produced by each link to a transfer platform or the next production link, and uploading data to an enterprise resource management system.
The enterprise resource management system is coupled with the production and manufacturing execution system, and information is interacted with each other, so that the defects that the ERP only has enterprise resource data and no subsequent manufacturing execution system, only depends on manual instructions, real-time production cannot be scheduled, the production quality is uncertain, the information is not timely and the like are overcome. Information among all the system platforms is shared in real time, order production instructions are implemented in real time, and order quick response is finally achieved.
The step S2 includes the following steps:
s21: the production, manufacturing and execution system synchronizes and disassembles the orders to the manufacturing workshops of all links, the weaving workshop determines the raw material requirements, and the shaping and packaging integrated workshop determines the requirements on the raw materials, auxiliary materials and semi-finished products of the previous link; uploading the requirements of the raw materials and the auxiliary materials and the requirements of the semi-finished products to an enterprise resource management system;
s22: the enterprise resource management system inquires the stock of each raw material, auxiliary material and semi-finished product in the transfer platform in the intelligent warehouse system, and determines the total demand of the raw material and the auxiliary material according to the corresponding relation with the order;
s23: if the stocks of the raw materials and the auxiliary materials are sufficient, sending a carrying instruction to an unmanned carrying vehicle system through a production and manufacturing execution system according to the requirements of the raw materials and the auxiliary materials and the requirements of the semi-finished products, carrying the raw materials, the auxiliary materials and the semi-finished products among various manufacturing workshops by the unmanned carrying vehicle, feeding data back to the production and manufacturing execution system, and automatically analyzing and feeding back the data by an enterprise resource management system connected with the production and manufacturing execution system;
s24: if the raw material or auxiliary material inventory is deficient, the enterprise resource management system automatically generates a raw material or auxiliary material purchasing request, the raw material or auxiliary material is completely prepared and then an instruction is issued to the unmanned transport vehicle system through the production and manufacturing execution system, the unmanned transport vehicle carries the existing raw material, auxiliary material and semi-finished product among the manufacturing workshops and feeds the data back to the production and manufacturing execution system, and the enterprise resource management system connected with the production and manufacturing execution system automatically analyzes and feeds back the data.
The enterprise resource management system is coupled to the manufacturing execution system to ensure that orders can be executed quickly.
Preferably, the data terminal receives the data interaction request and the data interaction content between the production manufacturing execution system and the enterprise resource management system in real time; after the data terminal receives a data interaction request of a production and manufacturing execution system or an enterprise resource management system as a sending end, judging whether the enterprise resource management system or the production and manufacturing execution system as a receiving end has a response within a rated time T, and if the enterprise resource management system or the production and manufacturing execution system has the response, storing an interaction record; if no response exists, sending the data interaction content to a receiving end, and marking an interaction error; and when the number of times of the interactive error marks is more than 3, the data terminal sends error reporting information to the mobile terminal. And sending error reporting information to corresponding management personnel to ensure timely and accurate information interaction. The management of related personnel is convenient.
The invention has the beneficial effects that:
1. the communication coupling of the enterprise resource management system and the production and manufacturing execution system realizes the real-time sharing of information among all system platforms, the real-time implementation of order production instructions and the final realization of the quick order reaction.
2. The quick response of technology, equipment, logistics, information flow, data flow, personnel and the like is realized, and the working efficiency of each link is greatly improved.
3. According to the predicted orders, the orders are approved and prepared, the order production progress can be monitored in real time in the production process, the delivery period is guaranteed, and the customer satisfaction is improved.
Drawings
FIG. 1 is a connection block diagram of a shared collaboration platform of a streamlined intelligent production line of the present invention.
In the figure, 1, an enterprise resource management system, 2, a production and manufacturing execution system, 3, a visualization system, 4, an office system, 5, an intelligent warehouse system, 6, a data terminal, 7, a mobile terminal, 8, a supplier management system, 9, a high-level production scheduling system, 10, a client management system, 11, a management and development system, 12, a production program transmission system, 13, a quality inspection visual system, 14, an equipment management system, 15, a research and development management system, 16, an access control system and 17, an unmanned haulage vehicle system are arranged.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
The first embodiment is as follows:
as shown in fig. 1, the one-line stream intelligent production line sharing collaboration platform of this embodiment includes a Manufacturing Execution System (MES) system 2 and an enterprise resource management (ERP) system 1, where system terminals of the enterprise resource management system 1 and the manufacturing execution system 2 are connected to system terminals of a visualization system 3, an Office (OA) system 4, an intelligent Warehouse (WMS) system 5, a supplier management system 8, a high-level scheduling system 9, a customer management system 10, a research and development management system 11, a production program transmission system 12, a quality inspection visual system 13, an equipment management system 14, a research and development management system 15, and an unmanned transportation vehicle system 17, respectively.
The intelligent production line is a production line of textile industry, the production line in the embodiment is a production line of sock industry, other textile industry can also be adapted and modified according to the invention, and the production workshop comprises a weaving workshop, a sewing workshop and a shaping and packaging integrated workshop.
In this embodiment, a transfer platform is provided in each manufacturing shop. The transfer platform is used for temporarily storing the semi-finished products completed in the manufacturing workshop, so that the AGV can conveniently carry the products; meanwhile, the semi-finished products which are directly sold are convenient to directly deliver.
The ERP system is communicated with the MES system, and the defects that the ERP system only has enterprise resource data and does not have a subsequent manufacturing execution system, only depends on manual instructions, cannot arrange production in real time, is uncertain in production quality, is untimely in information and the like are overcome.
The enterprise resource management system 1 is used for monitoring and managing materials, production plans, sales and finance. The enterprise can realize informatization from the production of the bottom layer to the management of the high layer.
The enterprise resource management system 1 comprises a sales module, a material management module, a production planning module, a cost control module, a financial management module and a human resource module.
The sales module is used to handle tasks including sales, shipping, and invoicing.
The material management module is used for processing purchase service, warehouse management and inventory.
The production planning module manages factory data, production plans, material demand plans, capacity plans and cost accounting, so that enterprises can effectively reduce inventory and improve efficiency. Meanwhile, the automatic connection of the original dispersed production flows also enables the production flows to be continuously carried out, so that production disconnection does not occur, and the production delivery time is delayed.
The cost control module is used to control the profit-and-cost centers, product costs, project accounting, and objectives.
The financial management module organizes accounts and financial statements according to accounting criteria.
The human resource module comprises staff salary accounting and training plans.
The production manufacturing execution system 2 is used to implement management, control, analysis and decomposition of the entire product production manufacturing process.
The production and manufacturing execution system 2 comprises a manufacturing data management module, a planning and scheduling management module, a production scheduling management module, a warehousing management module, a quality management module, a human resource management module, a work center, an equipment management module/tool tooling management module, a purchasing management module, a cost management module, a project board management module, a production process control module, a bottom layer data integration analysis module and an upper layer data integration decomposition module.
The system terminal of the production and manufacturing execution system 2 is further connected with an access control system 16, and a user can see the order production state and the visual real-time monitoring of production in the production and manufacturing execution system 2 through the access control system 16.
The visualization system 3 comprises a mobile visualization system and a fixed visualization system and is used for viewing the order production state and the visualization real-time monitoring of the production process in real time.
The office system 4 is used for file transfer, approval and release of personnel administration, sales, research and development, production process links and the like. The OA system is connected with daily affairs through a specific process or a specific link, so that paperless official documents are realized in the aspects of circulation, examination and approval, release and the like, the efficiency is improved, the office management standardization and the information standardization are realized, and the operation cost of enterprises is reduced.
The intelligent warehouse system 5 comprises an intelligent three-dimensional raw material warehouse, a semi-finished product warehouse, an auxiliary material warehouse, an intelligent flat warehouse finished product warehouse and transfer platforms arranged in various manufacturing workshops, wherein the transfer platforms comprise a transfer area and a transfer warehouse; the intelligent warehouse system 5 is used for receiving, storing and distributing materials.
The system terminals of the supplier management system 8 are also connected with the system terminals of the office system 4, the intelligent warehouse system 5 and the advanced scheduling system 9. The supplier management system 8 comprises a basic platform service module, a supplier management module, a purchasing source searching module, a bidding management module, a contract management module, a purchasing cooperation module, a quality management module, an e-commerce mall module, a catalogue mall module and a mobile terminal module.
The advanced scheduling system 9 is used for comprehensively considering influence factors of predicted orders, long-term orders, constraints, material inventory periods, production requirements, predicted production changes, production interruptions, machine faults and wastes and scheduling production; the system terminal of the high-level scheduling system 9 is also connected with the system terminal of the intelligent warehouse system 5. The advanced scheduling system 9 considers forecast orders and long-term orders to determine feasibility and set the general direction of production, dynamically sets a target inventory level to meet future requirements, comprehensively considers factors such as constraints and material inventory periods, balances loads among various resources, and supports the main decision of capacity: workers, resources and capacities are increased, and factories are increased; meanwhile, considering detailed production requirements, providing a production sequence and a work item list, predicting production change, production interruption, machine failure and influence of waste materials, reacting on real-time production efficiency, and supporting decision: overtime, order prioritization, split production lots, lead time negotiation, order commitment (CTP/ATP).
The customer management system 10 is used for managing customer data, orders and customer complaints.
The research and development management system 11 records and approves research and development design data through the system, and the design, development and production department can perform corresponding operations such as editing, searching, executing, feedback and adjustment on the system, so that online approval, archiving and sharing of the research and development and production data are realized, paper data are reduced, timely and effective communication between research and development and production information is realized, and the drawings, processes, cost and the like can be adjusted and optimized, thereby achieving environment-friendly and efficient research and development and production.
Production program transmission system 12 is connected computer end and workshop hosiery machine through net twine or WIFI, and computer end program instruction directly transmits to workshop hosiery machine and carries out production, need not hold the removal dish and copy the program instruction to the hosiery machine one by one, and it is consuming time to reduce artifical copy, avoids artifical the mistake, improves board program matching correct rate, improves development and production efficiency by a wide margin.
The quality inspection visual system 13 performs real-time detection and quality feedback on the product through visual recognition.
The facility management system 14 is used for managing maintenance records, trouble alarms, and maintenance of facilities.
The development management system 15 is used for management of the development database.
According to the scheme, all the systems are communicated, information among all the system platforms is shared in real time, order production instructions are implemented in real time, and order quick response is finally achieved.
The shared cooperation platform of the one-line flow intelligent production line further comprises a data terminal 6, the data terminal 6 is connected with the system terminals of the enterprise resource management system 4 and the production and manufacturing execution system 5, and the data terminal 6 is further connected with a mobile terminal 7. In the present embodiment, the mobile terminal 7 is a mobile phone.
The data terminal 6 receives the data interaction request and the data interaction content between the production manufacturing execution system 2 and the enterprise resource management system 1 in real time;
after the data terminal receives a data interaction request of the production and manufacturing execution system 2 or the enterprise resource management system 1 as a sending end, judging whether the enterprise resource management system 1 or the production and manufacturing execution system 2 as a receiving end has a response within a rated time T, and if the response exists, storing an interaction record; and if the response does not exist, sending the data interaction content to a receiving end, and marking an interaction error.
The sharing and cooperating method for the one-line flow intelligent production line by adopting the sharing and cooperating platform for the one-line flow intelligent production line comprises the following steps:
s1: the enterprise resource management system issues orders, establishes the corresponding relation among the raw materials, auxiliary materials, semi-finished products and the orders in the intelligent warehouse system according to the content of the orders, and transmits the orders and the corresponding relation to the production and manufacturing execution system.
S2: the production and manufacturing execution system synchronizes and disassembles the orders to a manufacturing workshop of each link, wherein the manufacturing workshop comprises a weaving workshop and a shaping and packaging integrated workshop; the total raw material and auxiliary material requirements are determined in each manufacturing workshop, the production and manufacturing execution system issues a carrying command to the unmanned carrying vehicle system, the raw materials and the auxiliary materials are carried, and data are uploaded to an enterprise resource management system.
S21: the production, manufacturing and execution system synchronizes and disassembles the orders to the manufacturing workshops of all links, the weaving workshop determines the raw material requirements, and the shaping and packaging integrated workshop determines the requirements on the raw materials, auxiliary materials and semi-finished products of the previous link; and uploading the requirements of the raw materials and the auxiliary materials and the requirements of the semi-finished products to an enterprise resource management system.
S22: the enterprise resource management system inquires the inventory of each raw material, auxiliary material and semi-finished product in the transfer platform in the intelligent warehouse system, and determines the total demand of the raw material and the auxiliary material according to the corresponding relation with the order.
S23: if the stocks of the raw materials and the auxiliary materials are enough, a carrying instruction is issued to the unmanned carrying vehicle system through the production and manufacturing execution system according to the requirements of the raw materials and the auxiliary materials and the requirements of the semi-finished products, the unmanned carrying vehicle carries the raw materials, the auxiliary materials and the semi-finished products among the manufacturing workshops and feeds back data to the production and manufacturing execution system, and the enterprise resource management system connected with the production and manufacturing execution system automatically analyzes and feeds back the data.
S24: if the raw material or auxiliary material inventory is deficient, the enterprise resource management system automatically generates a raw material or auxiliary material purchasing request, the raw material or auxiliary material is completely prepared and then an instruction is issued to the unmanned transport vehicle system through the production and manufacturing execution system, the unmanned transport vehicle carries the existing raw material, auxiliary material and semi-finished product among the manufacturing workshops and feeds the data back to the production and manufacturing execution system, and the enterprise resource management system connected with the production and manufacturing execution system automatically analyzes and feeds back the data.
S3: and (3) carrying out production and manufacturing work in each manufacturing workshop, issuing a carrying command to the unmanned transport vehicle system through the production and manufacturing execution system after the manufacturing of each link is finished, carrying the semi-finished products produced by each link to a transfer platform or the next production link, and uploading data to an enterprise resource management system.
The data terminal 6 receives the data interaction request and the data interaction content between the production manufacturing execution system 2 and the enterprise resource management system 1 in real time.
After the data terminal 6 receives a data interaction request of the production manufacturing execution system 2 or the enterprise resource management system 1 as a sending end, whether the enterprise resource management system 1 or the production manufacturing execution system 2 as a receiving end has a response within a rated time T is judged, and if the response exists, an interaction record is stored;
and if the response does not exist, sending the data interaction content to a receiving end, and marking an interaction error.
When the number of times of the interactive error marks is more than 3, the data terminal 6 sends error reporting information to the mobile terminal 7 of the related manager.
And sending error reporting information to corresponding management personnel to ensure timely and accurate information interaction. The management of related personnel is convenient.
The enterprise resource management system 1 is coupled with the production and manufacturing execution system 2, information is interacted with one another, information among all system platforms is shared in real time, order production instructions are implemented in real time, and order quick response is finally achieved.
Example two:
the sharing collaboration platform for the one-line flow intelligent production line of the embodiment is used for optimizing and designing a visualization system.
The visualization system 3 is used for monitoring the movement trajectory of the automated guided vehicle and the transported material. The visualization system 3 includes:
the automatic guided vehicle is used for raw material transportation, semi-finished product transportation and finished product transportation of a line flow intelligent production line; a tracking track for defining a transportation route and positioning of the automated guided vehicle;
and the handheld end is used for calling and releasing the unmanned transport vehicle.
The automated guided vehicle system 17 is used for controlling the operation of the automated guided vehicle and is communicated with the production and manufacturing execution system 2 of a streamline intelligent production line; the vision monitoring device comprises a plurality of cameras and is fixed on the tray frame of the automatic guided vehicle.
The two-dimensional code of tracking track for being equipped with a plurality of intervals, the two-dimensional code is equipped with only positional information, and the unmanned transport vehicle bottom is equipped with the two-dimensional code recognizer for discernment tracking orbital two-dimensional code.
The invention checks the order production state and the visual real-time monitoring of the production process in real time through the access control system through the work order related to the order number in the production, manufacturing and execution system. The handheld end is also provided with an information feedback module, and after the unmanned carrying vehicle is called, the unmanned carrying vehicle system feeds back information in real time. The function of setting up information feedback module is to avoid because unmanned floor truck breaks down the production delay that leads to.
Compared with a common solid line track, the two-dimensional codes at intervals are arranged for scanning the unmanned carrying vehicle, the codes are identified to indicate the position of the unmanned carrying vehicle, the positioning of the unmanned carrying vehicle with the solid line can be accurate, the interval between the adjacent two-dimensional codes is generally 0.5m-1.5m, therefore, the position of the unmanned carrying vehicle is accurately found within 1m, when the unmanned carrying vehicle breaks down, the position of the unmanned carrying vehicle can be accurately found according to the two-dimensional code information finally returned to the unmanned carrying vehicle system for timely processing. The camera is fixed on the tray frame of the automatic guided vehicle, records a video of a streamline intelligent production line in real time when the automatic guided vehicle runs, and sends the video to the automatic guided vehicle system to serve as the supplement of the fixed monitoring device, so that the monitoring blind area is reduced. Meanwhile, a client viewing webpage is opened in the production and manufacturing execution system, after the client logs in through registration, the client can view the live production process and real-time production data of the client's own order in real time, the shooting picture authority of the production process is set by the production and manufacturing execution system, and in the shooting picture authority of the production process, the client can view the live production picture in each process and the real-time production data of each process by himself, so that the satisfaction degree of the client is improved.
The transportation process of the unmanned transport vehicle comprises the following steps:
1. an operator uses the handheld end to record the report data; the reporting data comprises operator identity information, distribution starting point position information, distribution end point position information and distribution material information;
2. an operator scans codes at a delivery starting point, sends a calling signal to the unmanned transport vehicle system and calls the unmanned transport vehicle; the unmanned transport vehicle system controls the nearest idle unmanned transport vehicle to move to the delivery starting point according to the delivery starting point position information;
3. the operator puts the material on the tray of unmanned transport vehicle, scans the two-dimensional code of the tray of unmanned transport vehicle again, binds the car thing, sends the signal of releasing to unmanned transport vehicle system, releases unmanned transport vehicle.
The visual operation process of the client comprises the following steps:
(1) the client registers on the web page provided by the production and manufacturing execution system;
(2) at the moment, the production data of each process is displayed, other links corresponding to each process are provided, and a visual link is also displayed;
(3) when a customer selects the visual link, the corresponding camera on the unmanned transport vehicle is immediately communicated, so that the shot picture is obtained in real time; the customer can also select other links to view the camera pictures of the fixed monitoring device.
The live production process and real-time production data of the order of the client can be checked in real time through the steps, the shooting picture authority in the production process is set by the production and manufacturing execution system, and the client can check the live production picture in each process and the real-time production data of each process in the shooting picture authority in the production process, so that the satisfaction degree of the client is improved.
The embodiment optimizes the visualization system, and other settings are the same as those of the first embodiment.
Example three:
the sharing platform of the intelligent production line of the line flow optimizes the cost control module.
The cost control module comprises a device layer, a service layer, a touch screen, a networking module, a switch and a computer,
the networking module comprises an acquisition module and an edge acquisition station, the edge acquisition station comprises a switch and an edge acquisition computer, the service layer comprises a server, the server is used for storing data, the acquisition module transmits the acquired data to the edge acquisition station in a TCP/IP network mode and uploads the data to the server, the server stores a manufacturing execution management system database and an enterprise resource management system database, the manufacturing execution management system and the enterprise resource management system can perform data interaction, the manufacturing execution management system is used for realizing control including workshop execution production operation, and the enterprise resource management system is used for realizing material matching, production planning, sales, financial monitoring and management, the calculation module obtains data from the server and is used for calculating various production costs, the touch screen is connected with the server, and the touch screen is used for presenting various production cost data in real time. The equipment layer comprises a hosiery machine, a sewing machine, a setting machine, a packaging machine, an air compressor and a fan, and the equipment layer and the service layer are communicated through a TCP/IP network or convert a field serial port through an acquisition gateway and a protocol conversion card, or are additionally provided with physical detection points and IO modules through hardware modification to realize the acquisition of equipment information.
The cost calculation method adopted by the cost control module comprises the following steps:
B1. calculating weaving unit cost X1 according to electric charge, air conditioner cost, accessory cost, transfer vehicle energy consumption, raw material cost, wages of weaving departments and the total production amount of daily knitted socks;
B2. calculating the unit cost X2 of sewing according to the current day electric charge, the energy consumption of the transfer trolley, the wages of the sewing department and the total amount of the sewing production of the current day;
B3. calculating the shaping unit cost X3 according to the current day electric charge, water charge, the wages of the shaping department and the total quantity of the current day shaping production;
B4. calculating the packaging unit cost X4 according to the auxiliary material cost, the wages of the packaging department and the total quantity of the packaged socks on the day;
B5. calculating the current initial unit production cost C0= X1+ X2+ X3+ X4, and increasing the management cost, the sales cost and the financial cost on the basis of the current initial unit production cost C0 to obtain the current actual unit production cost Ct;
B6. and calculating the average value and the variance of the current actual unit production cost Ct in one month, and analyzing the reason for the difference between the current actual unit production cost Ct and the average value.
According to the scheme of the embodiment, various energy consumption consumables in the production process are fully considered, the process flow is segmented, the labor cost is considered, and the technical problem that the specific production link of factors influencing the cost is difficult to find quickly in the existing sock manufacturing production cost calculation method is solved.
It should be understood that the examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Claims (10)
1. A shared cooperation platform of a line flow intelligent production line comprises manufacturing workshops, and is characterized in that the shared cooperation platform of the line flow intelligent production line further comprises a production and manufacturing execution system (2) and an enterprise resource management system (1), wherein system terminals of the production and manufacturing execution system and the enterprise resource management system are connected with each other;
the enterprise resource management system is used for realizing the monitoring and management of materials, production plans, sales and finance;
and the production and manufacturing execution system is used for realizing management, control, analysis and decomposition of the whole production and manufacturing process of the product.
2. The platform of claim 1, further comprising a data terminal (6) connected to the enterprise resource management system (1) and the system terminals of the manufacturing execution system (2), wherein the data terminal is further connected to a mobile terminal (7).
3. The platform of claim 1 or 2, wherein the system (2) comprises a manufacturing data management module, a planning schedule management module, a production scheduling management module, a warehousing management module and a quality management module.
4. A one-wire intelligent production line sharing collaboration platform as claimed in claim 1 or 2, wherein the enterprise resource management system (1) comprises
The sales module processes tasks including sales, shipping and document opening;
the material management module is used for processing purchasing business, warehouse management and inventory;
the production planning module is used for managing factory data, a production plan, a material demand plan, a capacity plan and cost accounting and connecting various scattered production flows;
a cost control module to control the profit and cost center, product cost, project accounting and objectives;
the financial management module organizes accounts and financial statements according to accounting criteria;
and the human resource module comprises staff salary accounting and training plans.
5. The platform of claim 1 or 2, further comprising a visualization system (3), an office system (4), an intelligent warehouse system (5), an unmanned transportation vehicle system (17) and a high-level scheduling system (9) connected to the system terminals of the production execution system (2) and the enterprise resource management system (1);
the automatic guided vehicle system is used for controlling the operation of the automatic guided vehicle and transporting materials among the manufacturing workshops;
the intelligent warehouse system is used for receiving, storing and distributing materials;
the visualization system is used for viewing the order production state and the visualization real-time monitoring of the production process in real time;
the office system is used for carrying out official document transfer, examination and approval and release in the links of personnel administration, sales, research and development and production flow;
the advanced scheduling system is used for comprehensively considering influence factors of predicted orders, long-term orders, constraints, material inventory periods, production requirements, predicted production changes, production interruptions, machine faults and wastes and scheduling production; and the system terminal of the high-level scheduling system is also connected with the system terminal of the intelligent warehouse system.
6. The platform of claim 1 or 2, further comprising a supplier management system (8), a customer management system (10), a quality inspection visual system (13), an equipment management system (14) and a research and development management system (15) connected to the system terminals of the production execution system (2) and the enterprise resource management system (1);
the supplier management system comprises a basic platform service module, a supplier management module, a purchasing source searching module, a bidding management module, a contract management module, a purchasing cooperation module, a quality management module, an E-commerce mall module, a catalogue mall module and a mobile terminal module, wherein a system terminal of the supplier management system is also connected with system terminals of an office system, an intelligent warehouse system and a high-level scheduling system;
the customer management system is used for managing customer data, orders and customer complaints;
the quality inspection visual system is used for real-time detection and quality feedback of products;
the equipment management system is used for managing the maintenance record, the fault alarm and the maintenance of the equipment;
and the research and development management system is used for managing the research and development database.
7. The platform of claim 1 or 2, further comprising a research and development management system (11), a production program transmission system (12), and an access control system (16); the system terminals of the research and development management system and the production program transmission system are connected with the system terminals of the enterprise resource management system (1) and the production and manufacturing execution system (2); the access control system is connected with the production manufacturing execution system.
8. A sharing and cooperating method for a line flow intelligent production line, which adopts the sharing and cooperating platform for the intelligent production line of any one of claims 1 to 7, and is characterized by comprising the following steps:
s1: the method comprises the steps that an order is issued in an enterprise resource management system, the enterprise resource management system establishes the corresponding relation among raw materials, auxiliary materials, semi-finished products and finished products in a warehouse and the order according to the content of the order, and the order and the corresponding relation are transmitted to a production and manufacturing execution system;
s2: the production and manufacturing execution system synchronizes and disassembles the orders to a manufacturing workshop of each link, wherein the manufacturing workshop comprises a weaving workshop and a shaping and packaging integrated workshop; determining the requirements of the total raw materials and the auxiliary materials in each manufacturing workshop, issuing a carrying command by a production and manufacturing execution system, carrying the raw materials and the auxiliary materials, and uploading data to an enterprise resource management system;
s3: and (3) carrying out production and manufacturing work in each manufacturing workshop, issuing a carrying command through the production and manufacturing execution system after the manufacturing of each link is finished, carrying the semi-finished products produced by each link to a transfer platform or the next production link, and uploading data to an enterprise resource management system.
9. The method as claimed in claim 8, wherein the step S2 includes the following steps:
s21: the production, manufacturing and execution system synchronizes and disassembles the orders to the manufacturing workshops of all links, the weaving workshop determines the raw material requirements, and the shaping and packaging integrated workshop determines the requirements on the raw materials, auxiliary materials and semi-finished products of the previous link; uploading the requirements of the raw materials and the auxiliary materials and the requirements of the semi-finished products to an enterprise resource management system;
s22: the enterprise resource management system inquires the stocks of all raw materials, auxiliary materials and semi-finished products in the transfer platform in the warehouse and determines the total demand of the raw materials and the auxiliary materials according to the corresponding relation with the order;
s23: if the stocks of the raw materials and the auxiliary materials are enough, sending a carrying instruction according to the requirements of the raw materials and the auxiliary materials and the requirements of the semi-finished products through a production and manufacturing execution system, carrying the raw materials, the auxiliary materials and the semi-finished products among various manufacturing workshops by an unmanned carrying vehicle, feeding data back to the production and manufacturing execution system, and automatically analyzing and feeding back the data by an enterprise resource management system connected with the production and manufacturing execution system;
s24: if the raw material or auxiliary material inventory is deficient, the enterprise resource management system automatically generates a raw material or auxiliary material purchasing request, the raw material or auxiliary material is completely prepared and then a carrying instruction is issued through the production and manufacturing execution system, the unmanned carrying vehicle carries the existing raw material, auxiliary material and semi-finished product among the manufacturing workshops and feeds the data back to the production and manufacturing execution system, and the enterprise resource management system connected with the production and manufacturing execution system automatically analyzes and feeds back the data.
10. The method as claimed in claim 8, wherein the data terminal receives the data interaction request and the data interaction content between the manufacturing execution system and the enterprise resource management system in real time; after the data terminal receives a data interaction request of a production and manufacturing execution system or an enterprise resource management system as a sending end, judging whether the enterprise resource management system or the production and manufacturing execution system as a receiving end has a response within a rated time T, and if the enterprise resource management system or the production and manufacturing execution system has the response, storing an interaction record; if no response exists, sending the data interaction content to a receiving end, and marking an interaction error; and when the number of times of the interactive error marks is more than 3, the data terminal sends error reporting information to the mobile terminal.
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