CN106529871A - Intelligent manufacturing method and system - Google Patents

Intelligent manufacturing method and system Download PDF

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Publication number
CN106529871A
CN106529871A CN201610963794.0A CN201610963794A CN106529871A CN 106529871 A CN106529871 A CN 106529871A CN 201610963794 A CN201610963794 A CN 201610963794A CN 106529871 A CN106529871 A CN 106529871A
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China
Prior art keywords
product
production
task
order
subelement
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CN201610963794.0A
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Chinese (zh)
Inventor
张�诚
龚劭秋
许露
张建政
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Shanghai Foresight Robotics Co Ltd
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Shanghai Foresight Robotics Co Ltd
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Priority to CN201610963794.0A priority Critical patent/CN106529871A/en
Publication of CN106529871A publication Critical patent/CN106529871A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention provides an intelligent manufacturing method and system. The intelligent manufacturing method comprises the following steps: receiving product demand information and processing the received product demand information to generate a product order; decomposing the generated product order into a plurality of task plan tables for obtaining products in the order; executing corresponding tasks in the task plan tables to generate the products in the order in a controlled manner, and monitoring execution progress of each task in real time; and receiving the generated products, packaging the products and obtaining delivery information of the products to realize delivery of the packaged products. The method and system enable the order to be directly decomposed into production demands; and after production is finished and quality check passes, the products are delivered automatically according to the delivery information on the order, thereby realizing product customized production, processing and delivery, reducing stock to the maximum degree, saving cost for enterprises and realizing "smart factory", "smart production" and "smart logistics".

Description

A kind of intelligent method for manufacturing and system
Technical field
The present invention relates to data query technique field, specially a kind of intelligent method for manufacturing and system.
Background technology
" industry 4.0 " concept contains from centerized fusion the basic model controlled to distributing enhancement mode and changes, target It is the production model of the personalized and digitized product and service for setting up a high flexible." industry 4.0 " project is mainly divided For three big themes, one is " intelligent plant ", primary study intellectualized production system and process, and the distributed production of networking sets The realization applied;Two is " intelligence is produced ", relates generally to production logistics management, human-computer interaction and the 3D technology of whole enterprise in work Application in industry production process etc..The plan will focus on attraction medium-sized and small enterprises and participate in, and try hard to make medium-sized and small enterprises become new one User and beneficiary for intelligent Production Technology, while also becoming the creator and supplier of advanced industrial production technology. Three is " Intelligent logistics ", mainly by the Internet, Internet of Things, logistics net, logistics integration resource, gives full play to existing logistic resources The efficiency of supplier, and party in request, then can quickly obtain Service Matching, obtain logistics support.
However, product manufacturing traditionally refer to carry out by predeterminated target it is systematic from front end conceptual design to product reality Existing materializing procedure.Traditional manufacturing manufacturer lacks technical support and goes to timely respond to customer demand, therefore cannot expire in time The demand of the constant change of sufficient client, so as to cause that stock, customer demand cannot meet, response time is long etc. no Foot.Additionally, the Production requirement and enterprise development demand of traditional manufacturing manufacturer itself also cannot enter to the market demand in time Row response.Today that such conventionally manufactured pattern is developed rapidly in scientific and technological height innovation and society, people can not be met already Demand.In consideration of it, traditional manufacture is forced to the new of design personalized, production of intelligent and logistics distribution flexibility " industry 4.0 " mode development.
Up to now, there is no any " industry 4.0 " related system or system truly.Most of existing system Essence is all a fraction inside " industry 4.0 ".Such as the existing a large amount of production and operation data of enterprise, but lack of wisdom analysis With the mechanism such as Real-time Decision;Or enterprises possess good manufacture system but cannot be with the market demand, logistics system very Dynamic bind well.
The content of the invention
The shortcoming of prior art in view of the above, it is an object of the invention to provide a kind of intelligent method for manufacturing and System, when cannot meet demand, the response that client constantly changes in time for solving manufacturing manufacturer in prior art Between long, enterprise's manufacture system cannot be with the problem of the market demand and logistics system dynamic bind well.
For achieving the above object and other related purposes, the present invention provides a kind of intelligent method for manufacturing, the intelligence Method for manufacturing includes:Receive product demand information and the demand information to receiving is processed, generate product order;Will It is multiple tasks planning chart for obtaining product in the order that the product order for generating is disassembled;Control respectively performs institute The corresponding task in task scheduling table is stated to control to generate the product each tasks carrying progress of real-time monitoring in order;Receive life Into the product, the product is packed and the distribution information of product is obtained for the product after dispensing packing.
In one embodiment of the invention, the task scheduling table is at least included for carrying out product city according to product order The market task list of field analysis, the production task table for production and the stock for controlling to producing feedstock analysis adopt Purchase task list.
In one embodiment of the invention, the corresponding task that the control is performed in the task scheduling table includes that control is held Corresponding task in the row market task list:According to the sequence information of different classes of classified statistic product;The order of analytic statisticss Information, obtains client in zones of different and different time to different product or the demand relation of the different model of identical product;Root According to the demand relation that analysis is obtained, former sale scheme is adjusted, generates optimum sale scheme.
In one embodiment of the invention, the corresponding task that the control is performed in the task scheduling table includes that control is held Corresponding task in the row production task table:According to the production task table to production technology, operation, material parts, required set It is standby to carry out production programming;Control production equipment performs the production programming of above-mentioned production schedule subelement, and product is produced;Root It is controlled according to the quality of product of the station to producing and detects whether the quality of the product of production is qualified.
In one embodiment of the invention, the corresponding task that the control is performed in the task scheduling table includes that control is held Corresponding task in the row inventory procurement task list:Material needed for the inventory procurement task list is counted and analyzed Whether stock's leftover materials are sufficient, when stock's leftover materials are not enough, export the material table listings that need to be purchased;According to the thing Material table listings formulate the procurement plan list for including required material species, quantity, price, supplier, delivery date;According to the buying Plan is single to be communicated with supplier, is purchased and is exported shopping list;According to the material information that the shopping list is provided, Material is matched one by one and check and accepting storing.
In one embodiment of the invention, the intelligent method for manufacturing also includes setting up network hierarchy, including:Set up The internet layer of network support is provided to receive product demand information;It is established as the Internet is connected into the resource management of corporate intranet With server network layer;Be established as carrying out product order disassemble mould, order processing and logistics the network of network support is provided should Use service layer;The network connection being established as between the intelligent control device of enterprise provides the facility network network layers supported.
For achieving the above object, the present invention also provides a kind of intelligent manufacturing system, the intelligent manufacturing system Including:Information receiving module, for receiving product demand information;Order generation module, enters for the demand information to receiving Row is processed, and generates product order;Order disassembles module, is for obtaining described ordering for the product order for generating is disassembled The multiple tasks planning chart of product in list;Ordering Module, performs for control respectively corresponding in the task scheduling table Task with control generate order in product and each tasks carrying progress of real-time monitoring;Logistics processing module, generates for receiving The product, the product is packed and the distribution information of product is obtained for the product after dispensing packing;Data storage mould Block, records the operational data of above-mentioned each module for storage.
In one embodiment of the invention, the task scheduling table is at least included for carrying out product city according to product order The market task list of field analysis, the production task table for production and the stock for controlling to producing feedstock analysis adopt Purchase task list;The Ordering Module at least includes that control respectively performs the market control of corresponding task in the market task list Unit processed, control performs the production control unit of corresponding task in the production task table and control performs the inventory procurement The inventory procurement unit of corresponding task in task list.
In one embodiment of the invention, the market control unit includes:Statistics subelement, for according to different classes of The sequence information of classified statistic product;Analysis obtains subelement, for analyzing the sequence information of the statistics subelement statistics, obtains Client is taken in zones of different and different time to different product or the demand relation of the different model of identical product;Sales planning Unit, for obtaining the demand relation that subelement analysis is obtained according to the analysis, is adjusted to former sale scheme, generates most Excellent sale scheme.
In one embodiment of the invention, the production control unit includes:Production programming subelement, for according to described Production task table carries out production programming to production technology, operation, material parts, equipment needed thereby;Manufacture subelement, for controlling life Product equipment performs the production programming of above-mentioned production schedule subelement, and product is produced;Quality Control subelement, with manufacture Unit matching, the quality for the product according to station to producing are controlled;Detection sub-unit, for detecting the product of production Quality it is whether qualified.
In one embodiment of the invention, the inventory procurement unit includes:Inventory analysis subelement, for the storehouse Deposit that the material needed for buying task table is counted and whether analyzed stock's leftover materials sufficient, it is not enough in stock's leftover materials When, export the material table listings that need to be purchased;Procurement plan subelement, for the thing provided according to the inventory analysis subelement Material table listings formulate the procurement plan list for including required material species, quantity, price, supplier, delivery date;Buying subelement, For being communicated with supplier according to the procurement plan list, purchased and exported shopping list;Check and accepting storing subelement, For the material information provided according to the shopping list of the buying subelement, material is matched one by one and check and accepting storing.
In one embodiment of the invention, the intelligent manufacturing system also includes network control module, the network Control module includes:For the internet layer of network support is provided to receive product demand information;For for order generation module Network support is provided and order generation module is connected into resource management and the server network layer of corporate intranet;For tearing open for order Solution module, Ordering Module and logistics processing module provide the network english teaching layer of network support;For for enterprise Network connection between intelligent control device provides the facility network network layers supported.
As described above, a kind of intelligent method for manufacturing and system of the present invention, have the advantages that:
1st, by the present invention, client directly can be placed an order on the internet in the case where not limiting by factors such as place, times, The order again directly incoming corporate intranet, the present invention directly disassemble the order for Production requirement, complete in production and quality inspection is closed After lattice, the product is delivered according to the logistics information on order automatically, it is achieved thereby that personalization of product production and processing and delivering, change Traditional first manufacture sales mode is again become, but has first had customer demand to be processed manufacture again, so as to reduce to greatest extent Stock, is enterprise is cost-effective, while manufacturing system, the market demand, logistics system are combined by the present invention well existing Together, realize " intelligent plant ", " intelligence is produced " and " Intelligent logistics ".
2nd, in the present invention, whole order processing to product warehouse-out process is all by big data analysis, logic decision making software Etc. automatically completing, without the need for manually participating in, the cost of labor of processing while improve working (machining) efficiency, is considerably reduced.This Outward, all of data message is all stored automatically in system, and system can be transmitted automatically and issue corresponding information to each department, from And significantly reduce the management cost of information and data, interdepartmental communication cost etc..
3rd, the present invention passes through network each departmental network of enterprises or the workshop network interconnection to an enterprise network, while Enterprise network is interconnected with the Internet further through enterprise's network interface, and framework is i.e. independent of one another each other, again using safe interface each other Interconnection, has corresponding fire wall to ensure the safety of its interconnection between each network.
Description of the drawings
Fig. 1 is shown as the simple process schematic diagram of a kind of intelligent method for manufacturing of the present invention.
Fig. 2 is shown as the idiographic flow schematic diagram of a kind of intelligent method for manufacturing of the present invention.
Fig. 3 is shown as the theory diagram of a kind of intelligent manufacturing system of the present invention.
Fig. 4 is shown as the theory diagram of Ordering Module in a kind of intelligent manufacturing system of the present invention.
Fig. 5 is shown as in a kind of intelligent manufacturing system of the present invention network diagram in network control module.
Fig. 6 is shown as the course of work schematic diagram of a kind of intelligent manufacturing system of the present invention.
Component label instructions
1 intelligent manufacturing system
10 information receiving modules
20 order generation modules
30 orders disassemble module
40 Ordering Modules
41 market control units
410 statistics subelements
411 analyses obtain subelement
412 sales planning subelements
42 production control units
420 production programming subelements
421 manufacture subelements
422 Quality Control subelements
423 detection sub-units
43 inventory procurement units
430 inventory analysis subelements
431 procurement plan subelements
432 buying subelements
433 check and accepting storing subelements
50 logistics processing modules
60 data memory modules
S101~S105 steps
Specific embodiment
Embodiments of the present invention are illustrated below by way of specific instantiation, those skilled in the art can be by this specification Disclosed content understands other advantages and effect of the present invention easily.The present invention can also pass through concrete realities different in addition The mode of applying is carried out or applies, the every details in this specification can also based on different viewpoints with application, without departing from Various modifications and changes are carried out under the spirit of the present invention.
It is an object of the invention to provide a kind of intelligent method for manufacturing and system, for solving to manufacture in prior art Industry manufacturer cannot meet client in time, and constantly the demand of change, response time be long, enterprise's manufacture system cannot and city The problem of demand and logistics system dynamic bind well.One kind intelligence manufacturing side of the present invention described in detail below The principle and embodiment of method and system, makes those skilled in the art not need creative work to be appreciated that one kind of the present invention Intelligent method for manufacturing and system.
The present embodiment provides a kind of intelligent method for manufacturing based on " industry 4.0 ", for demand, sale, design, Production, logistics, all intert into after sale an entirety, the manufacture possessed by customer demand, enterprise production and management data, enterprises The dynamic bind well such as the mechanism such as system, intellectual analysis and Real-time Decision, logistics system.As shown in figure 1, this reality in simple terms The flow process for applying intelligent method for manufacturing in example is as follows:
Customer demand is received and is gathered by the Internet, and customer demand is carried out into taxonomic revision into order, and by interconnection Incoming corporate intranet is netted, order is torn open the detailed task scheduling table of price (comprising department level, workshop level, device level), and is passed through net Network is sent to each department, the task scheduling that the follow-up of each department is received performing task, and Real-time Feedback Task Progress, when After the completion of qualified Product processing manufacture, carry out logistics distribution and process after sale.
Specifically, as shown in Fig. 2 the present embodiment provides a kind of intelligent method for manufacturing, the intelligence manufacturing side Method is comprised the following steps:
Step S101, receives product demand information.Specifically, received by the Internet and gather customer demand, Ke Hu Do not limited down by factors such as place, times, product demand information can be sent by the Internet directly.
Step S102, the demand information to receiving are processed, and generate product order.The client that will be received, collect Demand information carries out taxonomic revision into order, and product order is passed through the Internet from the incoming enterprise network of enterprise's network interface.
Step S103, it is by obtaining in the order based on the multiple tasks of product that the product order for generating is disassembled Draw table.
In the present embodiment, the task scheduling table is at least included for carrying out product market analysis according to product order Market task list, the production task table for production and the inventory procurement task for controlling to production feedstock analysis Table.Specifically, after the product order Entry Firm net, by management systems such as ERP, MES, CRM, depend on substantial amounts of number According to, and order is disassembled by task scheduling table for executable detailed multiple departments, the task meter according to logic decision making mechanism The detailed task that table contains department level, workshop level and device level is drawn, and task scheduling table is handed down to accordingly by network Department.
Step S104, controls the corresponding task in the execution task scheduling table respectively to control to generate the product in order And each tasks carrying progress of real-time monitoring.
In the present embodiment, each department can be performed according to the task list corresponding after respective task list is received Task, and Real-time Feedback Task Progress, to facilitate system to carry out more excellent scheduling.
Specifically, in the present embodiment, the corresponding task that the control is performed in the task scheduling table includes that control is held Corresponding task in the row market task list:According to the sequence information of different classes of classified statistic product;The order of analytic statisticss Information, obtains client in zones of different and different time to different product or the demand relation of the different model of identical product;Root According to the demand relation that analysis is obtained, former sale scheme is adjusted, generates optimum sale scheme.
In the present embodiment, the corresponding task that the control is performed in the task scheduling table includes that control performs the life Produce corresponding task in task list:Production technology, operation, material parts, equipment needed thereby are given birth to according to the production task table Produce planning;Control production equipment performs the production programming of above-mentioned production schedule subelement, and product is produced;According to station pair The quality of the product of production be controlled and detect production product quality it is whether qualified.
In the present embodiment, the corresponding task that the control is performed in the task scheduling table includes that control performs the storehouse Deposit corresponding task in buying task table:It is remaining that stock is counted and is analyzed to the material needed for the inventory procurement task list Whether material is sufficient, when stock's leftover materials are not enough, exports the material table listings that need to be purchased;It is clear according to the material list It is single to formulate the procurement plan list for including required material species, quantity, price, supplier, delivery date;According to the procurement plan list with Supplier is communicated, and is purchased and is exported shopping list;According to the material information that the shopping list is provided, material is entered Row is matched and check and accepting storing one by one.
Step S105, receives the product for generating, the product is packed and the distribution information of product is obtained for matching somebody with somebody Send the product after packing.
Specifically, after the completion of qualified Product processing manufacture, automatically the product is packed, and is issued the product and ordered Single corresponding logistics information is to Logistics Department or is handed down to external logistics company with order form and carries out logistics distribution.
Additionally, the network of factory is mainly Intranet at present, it is not connected with the Internet, industrial equipment is to be directed to Certain specific Demand Design, it is weaker in terms of network security, such as cross intervention the Internet and may be disliked by hacker Meaning is attacked, once the loss to factory under attack is immeasurable, as it is possible that causing device damage or personnel's wound Die, so network hierarchy and fire wall are necessary.
In the present embodiment, the intelligent method for manufacturing also includes setting up network hierarchy, including:It is established as receiving and produces Product demand information provides the internet layer of network support;It is established as the Internet is connected into resource management and the server of corporate intranet Internet;It is established as carrying out the network english teaching layer that product order disassembles mould, order processing and logistics offer network support; The network connection being established as between the intelligent control device of enterprise provides the facility network network layers supported.By different safety between per layer The fire wall isolation of grade.
The internet layer is used for user and is interconnected with enterprise servers, and user terminal can be diversified, Ke Yishi PC browsers, mobile terminal, the realization of this layer rely primarily on Internet technology.The resource management and the server network layer layer Responsible user's order placement service, parsing order, customer account management, have isolated user and internal enterprise resources, and the fire wall of this layer is the most It is harsh, it is ensured that the safety of ERM.The network english teaching layer is equipment, MES, ERP Internet, and the layer is for equipment Interconnect between ERP, MES system, MES issues production order to equipment, and equipment is produced according to sequence information, then by production knot Fruit feeds back to MES system, and system carries out corresponding operating according to product information, and Information Level exchanges number by proprietary protocol with mechanical floor According to other data are filtered without exception, it is ensured that Information Level is isolated with mechanical floor.ERP is combined logistics and the unified pipe of storage with MES system Manage whole production procedure.The layer is mainly made up of each Resource Server, and program is divided into front-end and back-end, and front end provides human-machine interface Mouthful, rear end provides service, and software includes the large enterprise such as MES, ERP resource management software, based on PC application programs.It is described to set Standby Internet also becomes device sensor Internet, and this layer is used for the interconnection of different producing line equipment rooms, and manager can unify pipe All networked devices are managed, but each equipment can only access one's own network, it is impossible to access the network at other equipment place, this Sample ensures that the communication security of equipment room.The capital equipment of this layer includes the intelligent control devices such as PAC, PC, PLC, software reality Industry Control language is depended on now.
In the present embodiment, from receiving order demand information that client issues to processing until whole product to order All information of dispensing can all be recorded and be stored.In addition, after stock is less than preset value, should point out automatically and formulate phase Shopping list is answered, notifies that purchasing department carries out the buying of correlative;Or when equipment needs maintaining, also should carry automatically Show, and notify that relevant departments carry out plant maintenance.
Additionally, in the present embodiment, when product is produced, be that each product arranges an exclusive RFID chip, RFID chip is stored with sequence information, such as ship-to, consignee name phone etc., additionally, the batch of product, process equipment Number, the creation data such as testing result all will write in RFID, and back up in enterprise network and open.
To realize above-mentioned intelligent method for manufacturing, as shown in figure 3, the present embodiment also provides a kind of intelligence manufactures system System 1, the intelligent manufacturing system 1 includes:Information receiving module 10, order generation module 20, order disassemble module 30, order Single processing module 40, logistics processing module 50 and data memory module 60.
Specifically, in the present embodiment, described information receiver module 10 is used to receive product demand information;Specifically, lead to Cross the Internet to receive and gather customer demand, client can directly be passed through the Internet in the case where not limiting by factors such as place, times Send product demand information.
Specifically, in the present embodiment, the order generation module 20 is processed for the demand information to receiving, Generate product order.The client requirement information for receiving, collecting is carried out into taxonomic revision into order, and by product order by mutual Networking is from the incoming enterprise network of enterprise's network interface.
Specifically, in the present embodiment, the order disassemble module 30 for by generate the product order disassemble for For obtaining the multiple tasks planning chart of product in the order.
In the present embodiment, the task scheduling table is at least included for carrying out product market analysis according to product order Market task list, the production task table for production and the inventory procurement task for controlling to production feedstock analysis Table.Specifically, after the product order Entry Firm net, by management systems such as ERP, MES, CRM, depend on substantial amounts of number According to, and order is disassembled by task scheduling table for executable detailed multiple departments, the task meter according to logic decision making mechanism The detailed task that table contains department level, workshop level and device level is drawn, and task scheduling table is handed down to accordingly by network Department.
Specifically, in the present embodiment, the Ordering Module 40 is used for control respectively and performs the task scheduling table In corresponding task with control generate order in product and each tasks carrying progress of real-time monitoring.
In the present embodiment, each department can be performed according to the task list corresponding after respective task list is received Task, and Real-time Feedback Task Progress, to facilitate system to carry out more excellent scheduling.Specifically, as shown in figure 4, in this enforcement In example, the Ordering Module 40 at least includes that control respectively performs the market control of corresponding task in the market task list Unit 41, control performs the production control unit 42 of corresponding task in the production task table and control performs the stock and adopts The inventory procurement unit 43 of corresponding task in purchase task list.
In the present embodiment, as shown in figure 4, the market control unit 41 includes:Statistics subelement 410, for according to The sequence information of different classes of classified statistic product;Analysis obtains subelement 411, unites for analyzing the statistics subelement 410 The sequence information of meter, obtains client in zones of different and different time to different product or the demand of the different model of identical product Relation;Sales planning subelement 412, for obtaining the demand relation that the analysis of subelement 411 is obtained according to the analysis, to former pin Seller's case is adjusted, and generates optimum sale scheme.
In the present embodiment, as shown in figure 4, the production control unit 42 includes:Production programming subelement 420, is used for Production programming is carried out to production technology, operation, material parts, equipment needed thereby according to the production task table;Manufacture subelement 421, the production programming of above-mentioned production schedule subelement is performed for controlling production equipment, product is produced;In this enforcement In example, when product is produced, it is that each product arranges an exclusive RFID chip, RFID chip is stored with sequence information, Such as ship-to, consignee name phone etc., additionally, the creation data such as the batch of product, process equipment number, testing result is all incited somebody to action Write in RFID, and back up in enterprise network and open.Quality Control subelement 422, is coordinated with the manufacture subelement 421, is used It is controlled in the quality of the product according to station to producing;Detection sub-unit 423, for detecting that the quality of product of production is It is no qualified.Additionally, when equipment needs maintaining, the production control unit 42 also should be pointed out automatically, and notify dependent part Door carries out plant maintenance.
In the present embodiment, as shown in figure 4, the inventory procurement unit 43 includes:Inventory analysis subelement 430, is used for It is whether sufficient that stock's leftover materials are counted and are analyzed to the material needed for the inventory procurement task list, it is remaining in stock When material is not enough, the material table listings that need to be purchased are exported;Procurement plan subelement 431, for according to inventory analysis The material table listings that unit 430 is provided formulate the procurement plan for including required material species, quantity, price, supplier, delivery date It is single;Buying subelement 432, for being communicated with supplier according to the procurement plan list, is purchased and is exported buying clear It is single;In addition, after stock is less than preset value, should point out automatically and formulate corresponding shopping list, notify that purchasing department enters The buying of row correlative;Check and accepting storing subelement 433, for what is provided according to the shopping list of the buying subelement 432 Material information, is matched one by one to material and check and accepting storing.
Specifically, in the present embodiment, the logistics processing module 50 is used to receive the product for generating, by the product Product are packed and obtain the distribution information of product for the product after dispensing packing.
Specifically, after the completion of qualified Product processing manufacture, automatically the product is packed, and is issued the product and ordered Single corresponding logistics information is to Logistics Department or is handed down to external logistics company with order form and carries out logistics distribution.
Specifically, in the present embodiment, the data memory module 60 records the work number of above-mentioned each module for storage According to.From receiving order demand information that client issues to processing until all information of dispensing of whole product all can to order Record and storage.
Additionally, the network of factory is mainly Intranet at present, it is not connected with the Internet, industrial equipment is to be directed to Certain specific Demand Design, it is weaker in terms of network security, such as cross intervention the Internet and may be disliked by hacker Meaning is attacked, once the loss to factory under attack is immeasurable, as it is possible that causing device damage or personnel's wound Die, so network hierarchy and fire wall are necessary.
In the present embodiment, as shown in figure 5, the intelligent manufacturing system 1 also includes network control module, the net Network control module includes:For the internet layer of network support is provided to receive product demand information;For generating mould for order Block 20 provides network support and order generation module 20 is connected into resource management and the server network layer of corporate intranet;For for Order disassembles the network english teaching layer that module 30, Ordering Module 40 and logistics processing module 50 provide network support; The facility network network layers supported are provided for the network connection between the intelligent control device for enterprise.By different safety between per layer The fire wall isolation of grade.
As shown in figure 5, the internet layer is used for user interconnecting with the Resource Server of enterprise, user terminal can be many It is kind various, can be PC terminals, smart mobile phone, PAD, server etc., the realization of this layer relies primarily on Internet technology.It is described Resource management can be provided with Resource Server with server network layer, be responsible for user's order placement service, parsing order, customer account management, User and internal enterprise resources are isolated, the fire wall of this layer is the most harsh, it is ensured that the safety of ERM.The network should With service layer, i.e. equipment, MES, ERP Internet, for interconnecting between equipment and ERP, MES system, MES issues production and orders the layer It is single to produce to equipment, equipment according to sequence information, production result is fed back to into MES system then, system is entered according to product information Row corresponding operating, Information Level and mechanical floor are filtered without exception by proprietary protocol exchange data, other data, it is ensured that Information Level with set The isolation of standby layer.ERP is combined logistics and the whole production procedure of storage unified management with MES system.The layer is mainly by each resource Server (device server, recipe server, data server, coordination service device etc.) is constituted, and program is divided into front-end and back-end, Front end provides people's connection interface, and rear end provides service, and software includes the large enterprise such as MES, ERP resource management software, is applied with PC Based on program.The facility network network layers also become device sensor Internet, and this layer is used for the interconnection of different producing line equipment rooms, pipe Reason person can be managed collectively all networked devices, but each equipment can only access one's own network, it is impossible to access other and set The standby network being located, this ensures that theres the communication security of equipment room.The capital equipment of this layer includes the intelligence such as PAC, PC, PLC Control device, software are realized depending on Industry Control language.
Illustrate the implementation process of intelligent manufacturing system 1 in the present embodiment below with instantiation.
As shown in fig. 6, client's nail root is according to self-demand, if desired for one mini light night of personalized customization, client's first only needs to lead to Cross mobile phone or computer place an order according to oneself demand online (as style, outward appearance decorative pattern, light color, need the name printed or Blessing language, logistics information etc.).The sequence information passes to the front-end processing system (information receiving module of enterprise again by network 10), the front-end processing system be responsible for release product information, payment system, process user's order, managing user information and with enterprise Net is interacted in the industry.
After front-end processing system receives sequence information, 20 (the i.e. order identification mould being referred to as in Fig. 6 of order generation module Block) corresponding order can be automatically generated and the order safe is passed to by intranet by enterprise's network interface, the order bag The all information needed for whole information needed and delivering logistics of customed product are included.After the order Entry Firm Intranet, institute State order and module 30 is disassembled by management systems such as ERP, MES, CRM, depend on substantial amounts of data and logic decision making mechanism certainly The dynamic task scheduling table order disassembled for executable detailed multiple departments, the task scheduling table contain department level, The detailed task of workshop level and device level;And it is issued to sales department, production department, Logistics Department etc..
The Ordering Module 40 (i.e. processing, processing module in Fig. 6 referred to as), is arranged at market department's system of sales department The sequence information that meter subelement 410 (i.e. the statistic unit being referred to as in Fig. 6) can be sold according to different classes of classified statistic, including product Product information, sale country or region, time etc. information;411 (the i.e. statistics list being referred to as in Fig. 6 of subelement is obtained with post analysis Unit) start to analyze the data of the above-mentioned statistics of statistics subelement 410, draw client in zones of different and different time to different product Or the demand relation of the different model of identical product;Last 412 (the i.e. sales planning list being referred to as in Fig. 6 of sales planning subelement Unit) according to the result of the analysis acquisition subelement 411, planned and be based on big data offer to enterprise marketing policy method Current optimum plans.
The inventory procurement unit 43 for being arranged at purchasing department is disassembled in the task list that module 30 is issued according to the order Required material statistics is simultaneously matched with supplies on hand, if leftover materials are more than or equal to the quantitative value of the minimum material for allowing, Need not then be purchased;If leftover materials are not enough less than the quantitative value or supplies on hand of the minimum material for allowing, the unit Can outputting material table listings.According to the material table listings list that the inventory analysis subelement 430 is provided, the procurement plan Subelement 431 is analyzed from data base call corresponding data, and so as to make procurement plan list, the procurement plan list includes institute Need the information such as material variety, quantity, price, supplier, delivery date.Buying subelement 432 is provided according to the procurement plan unit Procurement plan list purchased, and export shopping list.Final acceptance puts subelement 433 in storage according to the buying subelement The material information that 432 shopping list is provided, is matched one by one to material and check and accepting storing.All warehouse-in materials possess one Individual identification id (ID can be with identification code, chip etc.), and same batch material identification id of the same race is identical.
The production programming subelement 420 (production schedule unit) for being arranged at production department is disassembled under module 30 according to the order The task list sent out is planned to production;Subsequently manufacture subelement 421 starts to perform the production schedule that above-mentioned production unit is provided, Product is produced;In process of production, Quality Control subelement 422 is matched somebody with somebody with the manufacture subelement 421 manufacture subelement 421 Close, often complete a station according to the actual requirements or one group of station is controlled to product quality;Last detection sub-unit 423 pairs Product carries out final quality testing, and the quality testing benchmark is pre-set, or depends on substantial amounts of data base.No It is qualified, then reenter automatically production schedule unit;It is qualified, then automatically will be up-to-standard and meet customer's personalized customization demand Product packing.
After qualified product is packed, system can know Logistics Department all by corporate intranet, and Logistics Department is by order Logistics information automatically selects Distribution logistics methods and then dispenses the product.Logistics Department is according to subsidiary during production RFID chip obtains sequence information, such as ship-to, consignee name phone etc.;Additionally, the batch of product, process equipment number, The creation datas such as testing result all will be write in RFID, and be backed up in enterprise network and open, realize the quality tracing of product.
After client receives product, can again by movement, pc ends to the product make evaluation or feed back (suggestion is built View).Including evaluate the product be whether client want product, quality, quantity a series of problems, such as.In whole processing system Process is made, without the need for manually participating in, " intelligent plant ", " intelligence is produced ", " Intelligent logistics " has been fully demonstrated.
In sum, by the present invention, client, can be directly in the Internet in the case where not limited by factors such as place, times On place an order, the order again directly incoming corporate intranet, the present invention directly disassemble the order for Production requirement, complete in production and After quality inspection is qualified, deliver the product according to the logistics information on order automatically, it is achieved thereby that personalization of product production and processing and Delivering, changes traditional first manufacture sales mode again, but first has customer demand to be processed manufacture again, so as to greatest extent Reduce stock, be that enterprise is cost-effective, while the present invention will be manufacturing system, the market demand, logistics system good It is combined together, realizes " intelligent plant ", " intelligence is produced " and " Intelligent logistics ";In the present invention, whole order processing is arrived Product warehouse-out process is all automatically completed by big data analysis, logic decision making software etc., without the need for manually participating in, is improve and is added The cost of labor of processing is considerably reduced while work efficiency rate.Additionally, all of data message is all stored automatically in system, And system can be transmitted automatically and issue corresponding information to each department, so as to significantly reduce information and data management cost, Interdepartmental communication cost etc.;Each departmental network of enterprises or the workshop network interconnection is arrived by network by the present invention One enterprise network, while enterprise network is interconnected with the Internet further through enterprise's network interface, framework is i.e. independent of one another each other, makes again Safe interface mutual connection is used, between each network, has corresponding fire wall to ensure the safety of its interconnection.So, the present invention Effectively overcome various shortcoming of the prior art and have high industrial utilization.
The principle and its effect of above-described embodiment only illustrative present invention, it is of the invention not for limiting.It is any ripe The personage for knowing this technology all can carry out modifications and changes to above-described embodiment under the spirit and the scope without prejudice to the present invention.Cause This, those of ordinary skill in the art is complete with institute under technological thought without departing from disclosed spirit such as Into all equivalent modifications or change, should by the present invention claim be covered.

Claims (12)

1. a kind of intelligent method for manufacturing, it is characterised in that the intelligent method for manufacturing includes:
Receive product demand information and the demand information to receiving is processed, generate product order;
It is multiple tasks planning chart for obtaining product in the order that the product order for generating is disassembled;
Simultaneously real-time monitoring is each to control the product in generation order for corresponding task in the control execution task scheduling table respectively Tasks carrying progress;
The product for generating is received, and the product is packed and the distribution information of product is obtained for the product after dispensing packing Product.
2. intelligent method for manufacturing according to claim 1, it is characterised in that the task scheduling table at least includes using In the market task list of product market analysis, the production task table for production being carried out according to product order and for right The inventory procurement task list of raw materials for production analysis and Control.
3. intelligent method for manufacturing according to claim 2, it is characterised in that the control performs the task scheduling Corresponding task in table includes that control performs corresponding task in the market task list:
According to the sequence information of different classes of classified statistic product;
The sequence information of analytic statisticss, obtains client in zones of different and different time to different product or the difference of identical product The demand relation of model;
According to the demand relation that analysis is obtained, former sale scheme is adjusted, generates optimum sale scheme.
4. intelligent method for manufacturing according to claim 2, it is characterised in that the control performs the task scheduling Corresponding task in table includes that control performs corresponding task in the production task table:
Production programming is carried out to production technology, operation, material parts, equipment needed thereby according to the production task table;
Control production equipment performs the production programming of above-mentioned production schedule subelement, and product is produced;
It is controlled according to the quality of product of the station to producing and detects whether the quality of the product of production is qualified.
5. intelligent method for manufacturing according to claim 2, it is characterised in that the control performs the task scheduling Corresponding task in table includes that control performs corresponding task in the inventory procurement task list:
Stock's leftover materials are counted and are analyzed to the material needed for the inventory procurement task list whether sufficient, in stock When leftover materials are not enough, the material table listings that need to be purchased are exported;
Being formulated according to the material table listings includes the procurement plan of required material species, quantity, price, supplier, delivery date It is single;
Communicated with supplier according to the procurement plan list, purchased and exported shopping list;
According to the material information that the shopping list is provided, material is matched one by one and check and accepting storing.
6. intelligent method for manufacturing according to claim 1, it is characterised in that the intelligent method for manufacturing is also wrapped Include and set up network hierarchy, including:
It is established as receiving the internet layer that product demand information provides network support;
It is established as the Internet is connected into resource management and the server network layer of corporate intranet;
It is established as carrying out the network english teaching layer that product order disassembles mould, order processing and logistics offer network support;
The network connection being established as between the intelligent control device of enterprise provides the facility network network layers supported.
7. a kind of intelligent manufacturing system, it is characterised in that:The intelligent manufacturing system includes:
Information receiving module, for receiving product demand information;
Order generation module, is processed for the demand information to receiving, and generates product order;
Order disassembles module, is for obtaining multiple of product in the order for the product order for generating is disassembled Business planning chart;
Ordering Module, for controlling the corresponding task in the execution task scheduling table respectively to control to generate in order Product each tasks carrying progress of real-time monitoring;
Logistics processing module, for receiving the product for generating, the product is packed and obtain the distribution information of product with For the product after dispensing packing;
Data memory module, records the operational data of above-mentioned each module for storage.
8. intelligent manufacturing system according to claim 7, it is characterised in that the task scheduling table at least includes using In the market task list of product market analysis, the production task table for production being carried out according to product order and for right The inventory procurement task list of raw materials for production analysis and Control;The Ordering Module at least includes that control performs the market respectively The market control unit of corresponding task in task list, control perform the production control unit of corresponding task in the production task table And control performs the inventory procurement unit of corresponding task in the inventory procurement task list.
9. intelligent manufacturing system according to claim 8, it is characterised in that the market control unit includes:
Statistics subelement, for the sequence information according to different classes of classified statistic product;
Analysis obtains subelement, for analyzing the sequence information of the statistics subelement statistics, obtain client in zones of different and Different time is to different product or the demand relation of the different model of identical product;
Sales planning subelement, for obtaining the demand relation that subelement analysis is obtained according to the analysis, to former sale scheme It is adjusted, generates optimum sale scheme.
10. intelligent manufacturing system according to claim 8, it is characterised in that the production control unit includes:
Production programming subelement, for being entered to production technology, operation, material parts, equipment needed thereby according to the production task table Row production programming;
Manufacture subelement, performs the production programming of above-mentioned production schedule subelement, product is given birth to for controlling production equipment Produce;
Quality Control subelement, is coordinated with the manufacture subelement, and the quality for the product according to station to producing is controlled;
Whether detection sub-unit, the quality for detecting the product of production are qualified.
11. intelligent manufacturing systems according to claim 8, it is characterised in that the inventory procurement unit includes:
Inventory analysis subelement, it is remaining for stock is counted and analyzed to the material needed for the inventory procurement task list Whether material is sufficient, when stock's leftover materials are not enough, exports the material table listings that need to be purchased;
Procurement plan subelement, the material table listings for being provided according to the inventory analysis subelement are formulated and include required thing Material species, quantity, price, supplier, the procurement plan list of delivery date;
Buying subelement, for being communicated with supplier according to the procurement plan list, is purchased and is exported shopping list;
Check and accepting storing subelement, for the material information provided according to the shopping list of the buying subelement, is carried out to material Match one by one and check and accepting storing.
12. intelligent manufacturing systems according to claim 7, it is characterised in that the intelligent manufacturing system is also Including network control module, the network control module includes:
For the internet layer of network support is provided to receive product demand information;
For providing network support for order generation module and order generation module being connected into the resource management of corporate intranet and taken Business device Internet;
For disassembling the network english teaching that module, Ordering Module and logistics processing module provide network support for order Layer;
The facility network network layers supported are provided for the network connection between the intelligent control device for enterprise.
CN201610963794.0A 2016-10-28 2016-10-28 Intelligent manufacturing method and system Pending CN106529871A (en)

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