CN107272613A - A kind of New Process control system applied to woodworking - Google Patents
A kind of New Process control system applied to woodworking Download PDFInfo
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- CN107272613A CN107272613A CN201710413958.7A CN201710413958A CN107272613A CN 107272613 A CN107272613 A CN 107272613A CN 201710413958 A CN201710413958 A CN 201710413958A CN 107272613 A CN107272613 A CN 107272613A
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- 238000004886 process control Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 142
- 238000000034 method Methods 0.000 claims abstract description 40
- 230000008569 process Effects 0.000 claims abstract description 28
- 230000006870 function Effects 0.000 claims abstract description 20
- 238000012545 processing Methods 0.000 claims abstract description 14
- 238000005516 engineering process Methods 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 14
- 238000012544 monitoring process Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 9
- 238000012790 confirmation Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 1
- 238000012800 visualization Methods 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 3
- 235000021050 feed intake Nutrition 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012394 real-time manufacturing Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a kind of New Process control system applied to woodworking, data acquisition module is used for the actual conditions according to carpenter production scene equipment, the manufaturing data of each equipment and store in collection production scene in real time and arrive data memory module in production line, realize and Real-time Production Process data are accessed by client display module；Data memory module is used to store the product practice and business datum in carpenter's manufacturing process；Function application module is used to set up new technology production model, and data processing, in real time control and the production informationization for completing whole production process from order placement to product by being produced to carpenter are managed, and realize the management and control that overall process is produced to carpenter；Client display module is used to set up User Interface, and by diversification client real-time exhibition carpenter's production procedure progress, whole production informations are intuitively grasped in real time.The present invention realizes the tracking and management that overall process is produced to carpenter, realizes visualization and controllableization of manufacturing process.
Description
Technical field
The present invention relates to discrete industry production process control technology field, and in particular to a kind of applied to the new of woodworking
Process control systems.
Background technology
At present, domestic woodworking production still generally uses cellular manufacturing mode, and the manualization degree of production technology is high,
Work flow standardized degree is low.Traditional mode of production, causes carpenter to communicate not smooth, production material number between manufacturing equipment
Exquisite detail can not be obtained according to the circulation between each production process, production material loss is also difficult to control to.Simultaneously as material
Manufacturing schedule can not be fed back in real time, and many times administrative staff, which need to be in the action, could grasp real-time manufacturing schedule, cause
Manufacturing schedule is difficult to track.
The content of the invention
In view of this, in order to solve above mentioned problem of the prior art, the flow industry that the present invention is produced based on woodworking
Business pattern and organization of production feature, propose a kind of New Process control system applied to woodworking, and realization is ordered from production
Data processing, in real time control and production informationization management that product completes whole production process are singly issued to, complete is produced to carpenter
Process is tracked and managed.
The present invention is solved the above problems by following technological means：
A kind of New Process control system applied to woodworking, including data acquisition module, data memory module,
Function application module, client display module, function application module connect with data acquisition module, client display module respectively
Connect, data acquisition module is connected with data memory module；
The data acquisition module is used for the actual conditions according to carpenter production scene equipment, in real time in collection production scene
The manufaturing data of each equipment and store in production line and arrive data memory module, realize and access real-time raw by client display module
Produce process data；
The data memory module is used to store the product practice and business datum in carpenter's manufacturing process；
The function application module is used to set up new technology production model, by being produced to carpenter from order placement to product
The data processing, in real time control and production informationization management of whole production process are completed, the pipe that overall process is produced to carpenter is realized
Control, and by relevant information real-time storage to data memory module；
The client display module is used to set up User Interface, is given birth to by diversification client real-time exhibition carpenter
Flow progress is produced, whole production informations are intuitively grasped in real time.
Further, the data acquisition module includes：
Data acquisition unit, for according to carpenter's technological process of production, the creation data of each processing apparatus of collection site
With detection sensor signal, the collection to field apparatus running status is realized；
Data transmission unit, for all collection in worksite data transfers, to function application module, to be shown by client
Module can be checked uniformly.
Further, the data memory module includes：
Service Database, for storing the business datum in carpenter's manufacturing process；
Real time historical database, for storing the product practice in carpenter's manufacturing process.
Further, the function application module includes：
Order split cells, for the order demand based on woodworking ERP system, carry out automatic to new order is singulated to be set
Meter, the technological process generation produced according to carpenter is sub-divided into the production work order of equipment board；
Production work order is assigned and got the raw materials ready unit, for the practical production status according to each equipment board, dynamic dispatching, and will
The production work order of binding production standard is issued to the equipment board during carpenter manufactures, and requires to produce according to work order, base
In the production work order of generation, BOM tables are automatically generated, the raw material according to needed for BOM tables carry out barcode scanning outbound, shape to wooden material
Into outbound list；
Work order running unit is produced, for technological standards of the machine operations work according to production work order, production ordering is performed, and
Carry out barcode scanning to the wooden material of dispensing to feed intake confirmation, the beginning implementation status to work order is tracked and recorded, and by correlation
Information real-time storage is to data memory module；
Work order end unit is produced, the work order information at the end of terminating rear automatic record work order for production changes work order
State, record work order completes information, and by relevant information real-time storage to data memory module；
Product completes unit, and the production status for all work orders of each product of real-time tracking in process of production is believed
Breath, at the end of all production work orders, generates product batches information, and by relevant information real-time storage to data memory module.
Further, the client display module includes：
Data query unit, for by man-machine interface the comprehensive display scene production procedure data of diversification client,
Technological parameter, each equipment running status and data；
Alert detecting unit, for according to monitoring data and state, combinational logic judges alarm, to each of field instrumentation
Warning message is planted to be shown, including field instrumentation alarm, the exceeded alarm of Monitoring Data；Each point position sets early warning by actual conditions
The upper limit, after the super upper limit, related director is notified using sound and light alarm mode；
Rights management unit, including user management and Password Management, for realizing that each user possesses respective authority, do not permit
Perhaps illegal operation.
Compared with prior art, beneficial effects of the present invention are as follows：
For the organization of production feature of woodworking, a kind of New Process Controlling model is set up.By being produced to carpenter
Manufacturing process information is fully integrated with merging, completed from order placement to product whole production process real time data acquisition and
Processing, persistently storage, in real time control and production informationization management, realize the tracking and management that overall process is produced to carpenter, realize
The visualization of manufacturing process and controllableization.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, makes required in being described below to embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for
For those of ordinary skill in the art, on the premise of not paying creative work, other can also be obtained according to these accompanying drawings
Accompanying drawing.
Fig. 1 is structural representation of the present invention applied to the New Process control system of woodworking；
Fig. 2 is production process flow chart of the function application module of the present invention based on new technology.
Embodiment
In order to facilitate the understanding of the purposes, features and advantages of the present invention, below in conjunction with accompanying drawing and specifically
Embodiment technical scheme is described in detail.It is pointed out that described embodiment is only this hair
Bright a part of embodiment, rather than whole embodiments, based on the embodiment in the present invention, those of ordinary skill in the art are not having
There is the every other embodiment made and obtained under the premise of creative work, belong to the scope of protection of the invention.
As shown in figure 1, the present invention provides a kind of New Process control system applied to woodworking, including data are adopted
Collect module, data memory module, function application module, client display module, function application module respectively with data acquisition module
Block, the connection of client display module, data acquisition module are connected with data memory module；
The data acquisition module is used for the actual conditions according to carpenter production scene equipment, in real time in collection production scene
The manufaturing data of each equipment and store in production line and arrive data memory module, realize and access real-time raw by client display module
Produce process data；
The data memory module is used to store the product practice and business datum in carpenter's manufacturing process；
The function application module is used to set up new technology production model, by being produced to carpenter from order placement to product
The data processing, in real time control and production informationization management of whole production process are completed, the pipe that overall process is produced to carpenter is realized
Control, and by relevant information real-time storage to data memory module；
The client display module is used to set up User Interface, is given birth to by diversification client real-time exhibition carpenter
Flow progress is produced, whole production informations are intuitively grasped in real time.
The data acquisition module includes：
Data acquisition unit, for according to carpenter's technological process of production, the creation data of each processing apparatus of collection site
With detection sensor signal, the collection to field apparatus running status is realized；
Data transmission unit, for all collection in worksite data transfers, to function application module, to be shown by client
Module can be checked uniformly.
Data acquisition module：Using EPA composition factory management level network, linkage function application module and production
Each equipment in line, by Vertical collection EPA and internet, data needed for acquisition system are realized and shown by client
Module accesses Real-time Production Process data.
1), data acquisition：According to carpenter's technological process of production, the creation data of each processing apparatus of collection site and detection
Sensor signal, realizes the collection and monitoring to field apparatus running status；By way of bar code is gathered, acquisition includes material
The information such as lot number.Wherein, access signal type in scene supports analog quantity, digital quantity, bus communication etc., and signal access quantity can be with
Extension.
2), data transfer：Using EPA and field bus technique, by all collection in worksite data integrations to function
Application module, can uniformly be checked by client display module.Support wired and wireless various modes.
The data memory module includes：
Service Database, for storing the business datum in carpenter's manufacturing process；
Real time historical database, for storing the product practice in carpenter's manufacturing process.
Data memory module：Real time historical database and Service Database are set up, for storing in carpenter's manufacturing process
There is provided the lasting storage and retrieval of data for product practice and business datum.
Server supports multi-client, and each client data can be stored respectively.Product practice (including the wood of system
Work production procedure data, process parameters, equipment running status data etc.) by low layer automated system gather, processing after
Store in volatile data base.Real time historical database (including carpenter's processing technology normal data, the production business such as work order data
Data) it is directly stored in relevant database.
The function application module includes：
Order split cells, for the order demand based on woodworking ERP system, carry out automatic to new order is singulated to be set
Meter, the technological process generation produced according to carpenter is sub-divided into the production work order of equipment board；
Production work order is assigned and got the raw materials ready unit, for the practical production status according to each equipment board, dynamic dispatching, and will
The production work order of binding production standard is issued to the equipment board during carpenter manufactures, and requires to produce according to work order, base
In the production work order of generation, BOM tables are automatically generated, the raw material according to needed for BOM tables carry out barcode scanning outbound, shape to wooden material
Into outbound list；
Work order running unit is produced, for technological standards of the machine operations work according to production work order, production ordering is performed, and
Carry out barcode scanning to the wooden material of dispensing to feed intake confirmation, the beginning implementation status to work order is tracked and recorded, and by correlation
Information real-time storage is to data memory module；
Work order end unit is produced, the work order information at the end of terminating rear automatic record work order for production changes work order
State, record work order completes information, and by relevant information real-time storage to data memory module；
Product completes unit, and the production status for all work orders of each product of real-time tracking in process of production is believed
Breath, at the end of all production work orders, generates product batches information, and by relevant information real-time storage to data memory module.
Function application module：New technology production model is set up, by completing whole from order placement to product to carpenter's production
The data processing of individual production process, in real time control and production informationization management, are monitored to joinery products Life cycle, real
The management and control of overall process is now produced to carpenter.Production process flow chart based on new technology is as shown in Fig. 2 specifically include：
1), order is split
Based on the order demand of woodworking ERP system, the singulated design of carry out automatic to new order is produced according to carpenter
Technological process generates the production work order for being sub-divided into equipment board.
2), production work order is assigned and got the raw materials ready
By the production work order for being sub-divided into carpenter's production workshop section level of generation, and material goes out to be put in storage work order, it is confirmed after
Issued in system；
According to the practical production status of each workshop section (equipment board), dynamic dispatching, and the production work that production standard will be bound
Single Process Control System for being directly issued to each workshop section (equipment board), tracks work order implementation procedure, handles abnormal conditions；
Each device end in production scene downloads to the work order for binding processing technology standard during carpenter's manufacturing
Equipment board, requires to produce according to work order；
Work order based on generation, automatically generates BOM tables.The raw material according to needed for BOM tables, carry out barcode scanning to wooden material and go out
Storehouse, forms outbound list (including timber variety, title, specification and quantity)；
Machine operations work carries out bar code information scanning to the wood raw material from storage dispensing to production scene and confirmed.
3), production work order operation
Machine operations work completes (such as whether equipment, material are ready), machine operations work after the technical conditions before production are checked
According to the technological standards of production work order, production ordering is performed, and barcode scanning is carried out to the wooden material of dispensing and is fed intake confirmation；
Start production work order, system is tracked and records to the beginning implementation status of work order, including work order work order number,
The information such as order of classes or grades at school, teams and groups, machine number, job number, the trade mark, scheduled production, actual time started, work order state, and real-time storage
To data memory module；
In process of production, by the data acquisition function of data acquisition module, obtain in real time in work order running
All kinds of product practices and the business datums such as device parameter, technological parameter, work order state parameter, and real-time storage deposits to data
Store up module.
4), production work order terminates
After production terminates, system records the work order information at the end of work order automatically, changes work order state, and record work order is completed
Information, including work order number, order of classes or grades at school, teams and groups, machine number, the trade mark, actual production, accumulative run time, physical end time, work order
State, and by relevant information real-time storage to data memory module.
5), product is completed
The production status information of all work orders of each product of real-time tracking, work order knots are produced when all in process of production
Shu Shi, generates product batches information, and by relevant information real-time storage to data memory module.
The client display module includes：
Data query unit, for by man-machine interface the comprehensive display scene production procedure data of diversification client,
Technological parameter, each equipment running status and data；
Alert detecting unit, for according to monitoring data and state, combinational logic judges alarm, to each of field instrumentation
Warning message is planted to be shown, including field instrumentation alarm, the exceeded alarm of Monitoring Data；Each point position sets early warning by actual conditions
The upper limit, after the super upper limit, related director is notified using sound and light alarm mode；
Rights management unit, including user management and Password Management, for realizing that each user possesses respective authority, do not permit
Perhaps illegal operation.
Client display module：User Interface is set up, production procedure progress is shown by diversification client, intuitively
Whole production informations are grasped in real time in ground.
1), data query：Joined by man-machine interface in the comprehensive display scene production procedure data of diversification client, technique
Several, each equipment running status and data etc..Server end also can access Field Production Data by Web modes.
2), alert detecting：According to monitoring data and state, combinational logic come judge alarm.To the various reports of field instrumentation
Information is warned to be shown, including field instrumentation alarm, the exceeded alarm of Monitoring Data etc.；Each point position is set in early warning by actual conditions
Limit, after the super upper limit, related director is notified using sound and light alarm mode.
3), rights management：Including user management and Password Management.Each user possesses respective authority, and illegal behaviour is not allowed
Make.
The present invention provides a kind of New Process Controlling model for woodworking, realizes and overall process is produced to carpenter from meter
Draw, go to longitudinal information integration of feedback, so as to realize the tracking and management that overall process is produced to carpenter, realize manufacturing process
Visualization and controllableization.
Embodiment described above only expresses the several embodiments of the present invention, and it describes more specific and detailed, but simultaneously
Therefore the limitation to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for one of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the guarantor of the present invention
Protect scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (5)
1. a kind of New Process control system applied to woodworking, it is characterised in that including data acquisition module, data
Memory module, function application module, client display module, function application module respectively with data acquisition module, client exhibition
Show that module is connected, data acquisition module is connected with data memory module；
The data acquisition module is used for the actual conditions according to carpenter production scene equipment, is produced in real time in collection production scene
In line the manufaturing data of each equipment and store arrive data memory module, realize by client display module access produced in real time
Number of passes evidence；
The data memory module is used to store the product practice and business datum in carpenter's manufacturing process；
The function application module is used to set up new technology production model, by being completed to carpenter's production from order placement to product
The data processing of whole production process, in real time control and production informationization management, realize the management and control that overall process is produced to carpenter, and
By relevant information real-time storage to data memory module；
The client display module is used to set up User Interface, is produced and flowed by diversification client real-time exhibition carpenter
Cheng Jindu, intuitively grasps whole production informations in real time.
2. the New Process control system according to claim 1 applied to woodworking, it is characterised in that the number
Include according to acquisition module：
Data acquisition unit, for according to carpenter's technological process of production, the creation data of each processing apparatus of collection site and inspection
Sensor signal is surveyed, the collection to field apparatus running status is realized；
Data transmission unit, for by all collection in worksite data transfers to function application module, passing through client display module
Can uniformly it check.
3. the New Process control system according to claim 1 applied to woodworking, it is characterised in that the number
Include according to memory module：
Service Database, for storing the business datum in carpenter's manufacturing process；
Real time historical database, for storing the product practice in carpenter's manufacturing process.
4. the New Process control system according to claim 1 applied to woodworking, it is characterised in that the work(
Energy application module includes：
Order split cells, for the order demand based on woodworking ERP system, the singulated design of carry out automatic to new order,
The technological process generation produced according to carpenter is sub-divided into the production work order of equipment board；
Production work order is assigned and got the raw materials ready unit, for the practical production status according to each equipment board, dynamic dispatching, and will binding
The production work order of production standard is issued to the equipment board during carpenter manufactures, and requires to produce according to work order, based on life
Into production work order, automatically generate BOM tables, the raw material according to needed for BOM tables, to wooden material carry out barcode scanning outbound, formed out
Storehouse is single；
Work order running unit is produced, for technological standards of the machine operations work according to production work order, production ordering is performed, and to throwing
The wooden material put carries out barcode scanning and fed intake confirmation, and the beginning implementation status to work order is tracked and recorded, and by relevant information
Real-time storage is to data memory module；
Work order end unit is produced, the work order information at the end of terminating rear automatic record work order for production changes work order state,
Record work order and complete information, and by relevant information real-time storage to data memory module；
Product completes unit, for the production status information of all work orders of each product of real-time tracking in process of production, when
At the end of all production work orders, product batches information is generated, and by relevant information real-time storage to data memory module.
5. the New Process control system according to claim 1 applied to woodworking, it is characterised in that the visitor
Family end display module includes：
Data query unit, for by man-machine interface in the comprehensive display scene production procedure data of diversification client, technique
Parameter, each equipment running status and data；
Alert detecting unit, for according to monitoring data and state, combinational logic judges alarm, to the various reports of field instrumentation
Alert information is shown, including field instrumentation alarm, the exceeded alarm of Monitoring Data；Each point position is set in early warning by actual conditions
Limit, after the super upper limit, related director is notified using sound and light alarm mode；
Rights management unit, including user management and Password Management, for realizing that each user possesses respective authority, do not allow non-
Method is operated.
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| CN108319235A (en) * | 2018-01-11 | 2018-07-24 | 恩龙实业(嘉兴)有限公司 | Furniture online information production system |
| CN108319235B (en) * | 2018-01-11 | 2019-11-12 | 恩龙实业(嘉兴)有限公司 | Furniture online information production system |
| CN112884401A (en) * | 2021-01-29 | 2021-06-01 | 江苏新格尔人居科技有限公司 | Material operation system |
| CN113141901A (en) * | 2021-01-29 | 2021-07-23 | 山东汇友市政园林集团有限公司 | Split type arbor and shrub remote acceptance trimmer and acceptance method |
| CN112990772A (en) * | 2021-04-23 | 2021-06-18 | 北京能科瑞元数字技术有限公司 | Visual management and control system of technology data based on aviation industry |
| CN112990772B (en) * | 2021-04-23 | 2021-08-17 | 北京能科瑞元数字技术有限公司 | Visual management and control system of technology data based on aviation industry |
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| CN107272613B (en) | 2019-11-12 |
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