CN207380539U - Board production Status Reporting system - Google Patents
Board production Status Reporting system Download PDFInfo
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- CN207380539U CN207380539U CN201721110703.5U CN201721110703U CN207380539U CN 207380539 U CN207380539 U CN 207380539U CN 201721110703 U CN201721110703 U CN 201721110703U CN 207380539 U CN207380539 U CN 207380539U
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- board
- billboard
- unit control
- control box
- motion
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a kind of board production Status Reporting system, including at least unit control box, the unit control box is installed on each board and for the board to be controlled to run or stop, the unit control box is connected to for gathering the data acquisition device of product quantity on the corresponding board, the data acquisition device with to show that the board billboard of data that the data acquisition device collected is connected, each data acquisition device also with for showing that the synthesis billboard of all boards production product quantities is connected;The device further includes server, and the server is connected respectively with the unit control box, board billboard and comprehensive billboard.The beneficial effects of the utility model are mainly reflected in:Effectively prevent the loophole in field management, realize the unified management to scene;The production information at scene is transferred, understands the job task of oneself in time from board billboard;Meanwhile the production information at scene can be understood in real time, it adjusts in real time.
Description
Technical field
The utility model is related to a kind of machinery production field, specifically more particularly to a kind of board production state
Reporting system.
Background technology
21 century is challenging the age for manufacturing industry.It is well known that current customer demand and change
Change more and more, product becomes increasingly complex, and quality requirement is also higher and higher, and enterprise's life order production is caused to be unable to reach economic effect
Benefit causes production cost higher and higher, while it is omnipresent to waste behavior.At present, it is domestic to be molded manufacturing enterprise more and more
It is produced using the higher equipment of the degree of automation, but the following problem of generally existing:Every equipment works independently, per tour
Production information such as yield, defective products quantity, board state, which need to be counted manually, submits report, and production information cannot embody in time, leads to
Shift's end is often wanted even to know detailed production information to the second talent, influences management level decision-making;Live visualizing degree is not
Height influences manager and grasps instant production information and make decision-making fast and accurately;When production occurs abnormal, without timely
Alarming processing, can only manual report, it is time-consuming and laborious in addition processing influence performance not in time.Such as:During equipment fault, often to look for
People repairs and expends many times;Production exception information is largely manual record and statistical report, and data accuracy is not high,
Historical record query statistic is very inconvenient, it is difficult to make for abnormal improvement alternative;Board is safeguarded and mold maintenance is not strong
Strong historical data statistics support, such as:Monitoring of die life etc.;Technological parameter(Injection molding parameter)Due to various
There is arbitrarily modification phenomenon in reason, lack effective supervision;The production schedule is filled out by human hand and singly arranged production, decision data(Order
Quantity and stockpile number)Lack and not in time, the reasonable and efficient production schedule can not be formulated;Produce relevant all departments' contact
It is not tight(Production, engineering, product examine, warehouse, finance etc.), phenomenon of shift onto each other is be easy to cause in management, production is influenced and is normally carried out.
Obviously, another effective production organization mode is found, it is very urgent to improve production management level.
JIT production mode is suitable for manufacturing or assembling using pipeline system the enterprise of product, and typical industry is automobile system
Make industry.Management thought in its mode of production:It such as puts and ends to waste and excessive production, flexible production plan, equipment quickly adjusts, entirely
Member participates in improvement activity etc., has reference for enterprise.
Lean production is world today's advanced management method, its Toyota Company originating from Japan, therefore also referred to as lean
The mode of production is Toyota's production system.The immense success of Toyota Company so that Lean Production is promoted out in the world
Come.The marrow of lean production is just among " essence " and " benefit ".So-called " essence " is exactly " fewer but better ", and not putting into extra production will
Element, simply in the market in urgent need product of reasonable time production necessary amount(Or the product that next procedure is badly in need of);So-called " benefit ",
I.e. all business activities will have economic benefit beneficial to effectively.Lean Production is both a kind of to reduce to greatest extent
It is the main syllabus target mode of production and a kind of reason that enterprise, which produces occupied resource and reduces business administration and operation cost,
It reads, a kind of culture.Reach lean production to first have to first complete line balancing.The balance of so-called production line, refers to production line
Production time between place of working will reach unanimity and reach the work of no bottleneck.Line balancing will reach following three mesh
Mark:Total quantity balance, product variety are balanced, mixing production.Beat theory is to solve the effective way of line balancing problem.Section
It claps(Takt Time)Refer to be continuously finished two identical products(Or it services twice or two batches product)Between interval time.
In other words, that is, the average time completed needed for a product is referred to.The decision of beat has following three method:The demand of client,
Equipment capacity, personnel's production capacity.JIT production(JIT)It is one of three broad theory pillars of lean production, JIT is to drop
Low cost is basic object, in a kind of new organization of production side that production is made effectively to carry out that production links are in full swing
Formula.And JIT production is realized, it is necessary to which a matched information approach, here it is our usually said kanban systems.
Kanban system in lean production is to manage the production of full company in phase, billboard just as it is ingenious connection various processes nerve and
Play an important role, by necessary product, must when, an information system only being manufactured by necessary quantity
System.
" kanban " management is often write in kanban system(From Japanese " billboard ", power Application ノ ミ Application, the spelling of Japanese Rome:
kanban), it is the key concept in Toyota's production model, is to reach the instrument that JIT modes control produced on-site flow.It is accurate
When the mode of production in it is pull-type(Pull)Production system can shorten the flow of information, and coordinate quantitative, fixed goods container
Etc. modes, and make the Flow of Goods and Materials in the mode of production smooth.Traditional mode of production uses last process to next procedure delivery, processed
Journey is promoted from the first procedure to last procedure, therefore is referred to as " push type " production.And the main thought of kanban system
It is:Internal user principle is followed, using the needs of user as the foundation produced.Billboard production is produced using " extending type ", by rear
Procedure is instructed to preceding working procedure picking, together genuine convey from the front to the back.
Kanban system method is that logistics or the transmission of information flow are carried out between same procedure or front and rear process.JIT
It is a kind of way to manage of extending type, it needs to transfer information from last procedure by a procedure on information flow direction, this
The carrier that kind transfers information is exactly billboard.There is no billboard, JIT can not be carried out.Therefore, the JIT modes of production are also claimed sometimes
Make the billboard mode of production.After once master production plan determines, production ordering will be assigned to each workshop, it is then each
The various processes of a workshop again forwardly assign production ordering, finally assign phase to storehouse management department, purchasing department again
The instruction answered.The transmission of these production orderings is all completed by billboard.Billboard type is broadly divided into:Triangle billboard,
Equipment billboard, quality billboard, production management billboard, process management billboard, in product billboard etc..The information of billboard may include:Zero
Piece number code, the name of an article manufacture number, vessel form, send billboard number, migration place, accessory appearance etc..The essence of billboard be
The time needed, amount on demand sends required parts a kind of information media body of production ordering, and realizes this function
Form can be diversified.With the rapid development of information technology, current billboard mode is showed gradually by computer
The trend substituted.Now MRP systems the most popular be exactly by JIT produce between billboard replaced with computer, per together
It all networks between process, the assigning of instruction, the information communication between process is all completed by computer.It is domestic at present very much
MRP is all carrying out in enterprise, but really succeed seldom, wherein the main reason for be exactly enterprise in no implementation JIT
In the case of just directly implementation MRP.In fact, a kind of MRP only computerized softwares of manual operations by numerous complicated, though
Production efficiency can be so greatly improved, but some ideas and method that JIT is proposed can not be handled.Therefore, MRP is only
One instrument, it is necessary to establish on the basis for carrying out JIT.Nucleus module of the electronic board management as MRP, can improve vehicle
Between production process control ability, the optimization of structure and entire plant working flow to MRP is respectively provided with very big effect.If
JIT does not carry out just directly using MRP in enterprise, that can waste time and money.The JIT modes of production are a kind of production after all
Management philosophy, and a kind of billboard only management tool.Billboard is only synchronous in integrated process, production smoothing, production
On the premise of change, be possible to play a role.
Utility model content
The purpose of the utility model is to overcome the shortcomings of the prior art, provide a kind of board production Status Reporting
System.
The purpose of this utility model is achieved through the following technical solutions:
A kind of board production Status Reporting system, it is characterised in that:Including the list being provided separately on each board
Machine control box, the unit control box for controlling its corresponding board operation or stopping, with being used for adopting by the unit control box
Product quantity and the connection of the data acquisition device of movement on the corresponding board of collection, the data acquisition device with to show
The board billboard connection for the data that data acquisition device is collected is stated, the board billboard is arranged on each board, each
The data acquisition device also with for showing that the synthesis billboard of all boards production product quantities is connected;The system is also wrapped
Server is included, the server is connected respectively with the unit control box, board billboard and comprehensive billboard, will receive
The signal that sends of the unit control box, board billboard and comprehensive billboard be sent to control terminal or workshop host computer.
Preferably, the unit control box, data acquisition device, board billboard, comprehensive billboard, server and host computer
Between connected by wireless device, the wireless device is WIFI or CAN bus or private local area network.
Preferably, at least provided with call button, abnormal button, operation button in the unit control box.
Preferably, authority device is additionally provided in the unit control box, the authority device is described including at least being arranged on
The identification card for storing identity information in unit control box, the reading to read the identity information in the identification card
It card device and is connected with the card reader, the identity information read according to the card reader discharges corresponding entitlement messages and simultaneously controls
The board carries out the control unit of corresponding operating.
Preferably, the data acquisition device includes at least data collector and fortune of the configuration on each board
Dynamic sensor, is attached, the data acquisition between the motion sensor and the data collector by USB data line
Device is connected with board billboard, wherein:
The motion sensor is used to detect the movement locus and acceleration of motion of the product of the board;
The movement locus and acceleration of motion that the data collector is detected according to the motion sensor are to the machine
The product quantity of platform carries out real-time tracing and total quantity statistics, and real-time tracing data and total quantity statistics are uploaded to machine
Platform billboard;
The motion sensor is detected dry run track and the acceleration of motion of the product on the board in advance,
And skimulated motion track will be obtained and acceleration of motion is sent to the data collector and stores, and during production, the movement
Sensor is detected the actual motion track of the product of the board and acceleration of motion and is sent to the data collector,
The data collector judge the actual motion track and acceleration of motion whether with the skimulated motion track to prestore and movement
Whether acceleration is consistent, if not meeting, by the unit control box board is controlled to be stopped, data carry out eventually
Only count;If being consistent, product data are counted.
Preferably, the data collector is additionally provided with abnormity prompt module, if to product quantity carry out stop counting when
Between be more than default time range, then in the unit control box send abnormity prompt information.
Preferably, the data collector is additionally provided with reminding module up to standard, if the total quantity of the product quantity of the board
When statistics reaches default desired value, then prompting message up to standard is sent in the unit control box.
Preferably, the board billboard and comprehensive billboard are two-sided display screen.
Preferably, also it is equipped with warning device on the unit control box and host computer.
Preferably, the warning device is buzzer or tri coloured lantern.
The beneficial effects of the utility model are mainly reflected in:
1st, the utility model is sentenced by the identification and action of motion sensor progress product movement locus and acceleration of motion
Disconnected, so as to fulfill the statistics of product quantity, motion sensor is not easy to damage product without contacting directly with product;Separately
On the one hand, from external environmental interference, stability is good, accuracy higher.
2nd, the production information at the utility model scene of can transferring in time, can understand the operation of oneself in time from board billboard
Task;Meanwhile the production information at scene can be understood in real time, it adjusts in real time.
3rd, the loophole in field management is effectively prevented, by comprehensive billboard, production link personnel can directly slap
The present situations such as manufacturing schedule, quality are controlled, carrying out management and control for it provides direct basis.
4th, fairization of performance appraisal, transparence.Can be very clear to work achievement by comprehensive billboard, make to production
Performance appraisal is come into the open, transparence, at the same also play excitation it is advanced, supervise laggard effect.
5th, ensure production scene order of work, promote corporate image.
Description of the drawings
Technical solutions of the utility model are described further below in conjunction with the accompanying drawings:
Fig. 1:The structure diagram of the utility model.
Specific embodiment
The utility model is described in detail below with reference to specific embodiment shown in the drawings.But these embodiment party
Formula is not limited to the utility model, structure that those of ordinary skill in the art are made according to these embodiments, method or
Conversion functionally is all contained in the scope of protection of the utility model.
As shown in Figure 1, the utility model discloses a kind of board production Status Reporting system, including at least unit control
Box 1 processed, the unit control box 1 are installed on each board and for the board to be controlled to run or stop, the unit control
Box 1 processed is connected to for the data acquisition device 2 that gathers product quantity on the corresponding board, the data acquisition device 2 and
Board billboard 3 to show data that the data acquisition device 2 collected connects, each data acquisition device 2
Also with for showing that the synthesis billboard 4 of all boards production product quantities is connected.
In above-mentioned, pass through nothing between the unit control box 1, data acquisition device 2, board billboard 3 and comprehensive billboard 4
Line apparatus connects, and the wireless device is WIFI or CAN bus or private local area network, certainly, to without traditional thread binding in the utility model
It puts and does not limit specifically.
Further, institute is controlled by the operation button 13 at least provided with operation button 13 in the unit control box 1
State the operation or stopping of board.
Authority device 14 is additionally provided in the unit control box 1, the authority device 14 includes at least and is arranged on the list
The identification card for being used to store identity information in machine control box 1, to read the reading of the identity information in the identification card
It card device and is connected with the card reader, the identity information read according to the card reader discharges corresponding entitlement messages and simultaneously controls
The board carries out the control unit of corresponding operating.
It is above-mentioned using the identification card be due to the card can directly utilize operating personnel attendance card, there is no need to
Neocaine is bought, has saved cost.And identification card is with the reading of 100,000 times or more and preservation and indeformable ability,
If identification card is damaged or lost, since generally there is spare identification card in company, replace also very convenient.
The utility model carries out the distribution of permission by following steps, including:Read the identity stored in identification card
The step S1 of information;The step S2 of the authority information of the corresponding identity information of release;According to the authority information to equipment
The step S3 of corresponding operating is carried out, is achieved in being allocated the various operating rights of the board.
The data acquisition device 2 includes at least data collector 21 and movement of the configuration on each board and passes
Sensor 22 is attached between the motion sensor 22 and the data collector 21 by USB data line, and the data are adopted
Storage 21 is connected with board billboard 3, wherein:
The motion sensor 22 is used to detect the movement locus and acceleration of motion of the product of the board;
The movement locus and acceleration of motion that the data collector 21 is detected according to the motion sensor 22 are to institute
The product quantity for stating board carries out real-time tracing and total quantity statistics, and real-time tracing data and total quantity statistics are uploaded
To board billboard 3;
The motion sensor 22 is detected the dry run track of the product on the board in advance and movement accelerates
Degree, and skimulated motion track will be obtained and acceleration of motion is sent to the data collector 21 and stores, it is described during production
Motion sensor 22 is detected the actual motion track of the product of the board and acceleration of motion and is sent to the data
Collector 21, the data collector 21 judge the actual motion track and acceleration of motion whether with the skimulated motion that prestores
Whether track and acceleration of motion are consistent, if not meeting, by the unit control box 1 board are controlled to stop work
Make, data carry out termination counting;If being consistent, product data are counted.
The data collector 21 is additionally provided with abnormity prompt module, if the time for product quantity stop counting is more than
Default time range then sends abnormity prompt information in the unit control box 1, at this point, the lamp of the exception button 12
Light is red flashing light lamp.
The data collector 21 is additionally provided with reminding module up to standard, if the total quantity statistical number of the product quantity of the board
During according to reaching default desired value, then prompting message up to standard is sent in the unit control box 1, at this point, the call button
11 light flash.
The utility model further includes server 5, the server 5 respectively with the unit control box 1, board billboard 3 with
And comprehensive billboard 4 connects, to the letter for sending the unit control box 1 received, board billboard 3 and comprehensive billboard 4
Number it is sent to control terminal or workshop host computer 6.
It is connected in the utility model between preferred scheme server 5 and host computer 6 by wireless device, it is described wireless
Device is WIFI or CAN bus or private local area network, and certainly, specific transmission mode the utility model is not construed as limiting.
Further, warning device is also equipped on the unit control box 1 and host computer 6, the warning device is bee
Ring device or tri coloured lantern, in order to which operating personnel and the personnel of upper seat in the plane can know its problem in time, does corresponding deployment.This
The personnel of upper seat in the plane include quality departmental staff, machine maintenance departmental staff, production section personnel, mold departmental staff in utility model
Deng, when being such as abnormal situation in process of production, when finding that quality abnormal needs to ask for help according to the producers of board,
The abnormal button in the unit control box 1 is pressed, the alarm lamp on the billboard is become " red " from " green " at this time, described
Producing line status display on billboard is also from becoming " quality abnormal " " in production ";This board letter shown by the synthesis billboard of workshop
Breath is become " red " from " green ", and shows " quality abnormal ";It is shown simultaneously on the computer of the control terminal on described on seat in the plane
The code of the abnormal board of call information display;After quality departmental staff is connected to call request, liquid crystal touch control is operated after reaching scene
Screen, the specific species of screen display quality abnormal, the species of quality personnel selection quality abnormal, at this time the board billboard, comprehensive
The alarm lamp closed on billboard and computer abnormal call billboard is become " yellow " from " red ", and shows " quality+Exception Type ";
Quality departmental staff operates liquid crystal touch control screen and releases abnormal call after abnormality processing, this calling on all display devices
Information disappears.
The beneficial effects of the utility model are mainly reflected in:
1st, the utility model is sentenced by the identification and action of motion sensor progress product movement locus and acceleration of motion
Disconnected, so as to fulfill the statistics of product quantity, motion sensor is not easy to damage product without contacting directly with product;Separately
On the one hand, from external environmental interference, stability is good, accuracy higher.
2nd, the production information at the utility model scene of can transferring in time, same idea can in time understand from board billboard
The job task of oneself, meanwhile, the production information at scene can be understood in real time, adjusted in real time.
3rd, the loophole in field management is effectively prevented, by comprehensive billboard, production link personnel can directly slap
The present situations such as manufacturing schedule, quality are controlled, carrying out management and control for it provides direct basis.
4th, fairization of performance appraisal, transparence.Can be very clear to work achievement by comprehensive billboard, make to production
Performance appraisal is come into the open, transparence, at the same also play excitation it is advanced, supervise laggard effect.
5th, ensure production scene order of work, promote corporate image.
It should be appreciated that although this specification is described in terms of embodiments, but not each embodiment only includes one
A independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should will say
For bright book as an entirety, the technical solution in each embodiment may also be suitably combined to form those skilled in the art can
With the other embodiment of understanding.
The a series of tool that the feasibility embodiment only for the utility model is described in detail of those listed above
Body illustrates, they are all to be made without departing from the utility model skill spirit not to limit the scope of protection of the utility model
Equivalent implementations or change should be included within the scope of protection of this utility model.
Claims (10)
1. board production Status Reporting system, it is characterised in that:Including the unit control being provided separately on each board
Box(1), the unit control box(1)For controlling its corresponding board operation or stopping, the unit control box(1)With for
Product quantity and the data acquisition device of movement on the corresponding board of acquisition(2)Connection, the data acquisition device(2)With with
To show the data acquisition device(2)The board billboard of the data collected(3)Connection, the board billboard(3)It sets
On each board, each data acquisition device(2)Also with for showing the comprehensive of all boards production product quantities
Close billboard(4)Connection;
The system further includes server(5), the server(5)Respectively with the unit control box(1), board billboard(3)With
And comprehensive billboard(4)Connection, to the unit control box that will be received(1), board billboard(3)And comprehensive billboard(4)
The signal sent is sent to control terminal or workshop host computer(6).
2. board production Status Reporting system according to claim 1, it is characterised in that:The unit control box
(1), data acquisition device(2), board billboard(3), comprehensive billboard(4), server(5)And host computer(6)Between pass through nothing
Line apparatus connects, and the wireless device is WIFI or CAN bus or private local area network.
3. board production Status Reporting system according to claim 1, it is characterised in that:The unit control box
(1)On at least provided with call button(11), abnormal button(12), operation button(13).
4. board production Status Reporting system according to claim 1, it is characterised in that:The unit control box
(1)On be additionally provided with authority device(14), the authority device(14)Including at least being arranged on the unit control box(1)On use
Identification card in storage identity information, to the card reader that reads the identity information in the identification card and with the reading
Card device connects, and the identity information read according to the card reader discharges corresponding entitlement messages and the board is controlled to carry out accordingly
The control unit of operation.
5. board production Status Reporting system according to claim 1, it is characterised in that:The data acquisition device
(2)Including at least data collector of the configuration on each board(21)And motion sensor(22), the movement biography
Sensor(22)With the data collector(21)Between be attached by USB data line, the data collector(21)With machine
Platform billboard(3)Connection, wherein:
The motion sensor(22)For detecting the movement locus of the product of the board and acceleration of motion;
The data collector(21)According to the motion sensor(22)The movement locus and acceleration of motion detected is to institute
The product quantity for stating board carries out real-time tracing and total quantity statistics, and real-time tracing data and total quantity statistics are uploaded
To board billboard(3);
The motion sensor(22)Dry run track and the acceleration of motion of the product on the board are detected in advance,
And skimulated motion track will be obtained and acceleration of motion is sent to the data collector(21)It is stored, it is described during production
Motion sensor(22)It is detected the actual motion track of the product of the board and acceleration of motion and is sent to the number
According to collector(21), the data collector(21)Judge the actual motion track and acceleration of motion whether with the mould that prestores
Intend movement locus and whether acceleration of motion is consistent, if not meeting, pass through the unit control box(1)Control the board
It is stopped, data carry out termination counting;If being consistent, product data are counted.
6. board production Status Reporting system according to claim 5, it is characterised in that:The data collector
(21)Abnormity prompt module is additionally provided with, if the time for carrying out stopping counting to product quantity is more than default time range, to
The unit control box(1)Upper transmission abnormity prompt information.
7. board production Status Reporting system according to claim 6, it is characterised in that:The data collector
(21)Reminding module up to standard is additionally provided with, if the total quantity statistics of the product quantity of the board reaches default desired value
When, then to the unit control box(1)It is upper to send prompting message up to standard.
8. board production Status Reporting system according to claim 1, it is characterised in that:The board billboard(3)
With comprehensive billboard(4)For two-sided display screen.
9. board production Status Reporting system according to claim 1, it is characterised in that:The unit control box
(1)And host computer(6)On be also equipped with warning device.
10. board production Status Reporting system according to claim 9, it is characterised in that:The warning device is
Buzzer or tri coloured lantern.
Priority Applications (1)
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CN201721110703.5U CN207380539U (en) | 2017-08-31 | 2017-08-31 | Board production Status Reporting system |
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CN201721110703.5U CN207380539U (en) | 2017-08-31 | 2017-08-31 | Board production Status Reporting system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107390663A (en) * | 2017-08-31 | 2017-11-24 | 德仕科技(深圳)有限公司 | Board production Status Reporting system |
CN109230450A (en) * | 2018-08-29 | 2019-01-18 | 苏州精濑光电有限公司 | Prevent intelligent control method, the apparatus and system of sensor degradation |
-
2017
- 2017-08-31 CN CN201721110703.5U patent/CN207380539U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107390663A (en) * | 2017-08-31 | 2017-11-24 | 德仕科技(深圳)有限公司 | Board production Status Reporting system |
CN109230450A (en) * | 2018-08-29 | 2019-01-18 | 苏州精濑光电有限公司 | Prevent intelligent control method, the apparatus and system of sensor degradation |
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