CN110826926A - Intelligent manufacturing execution system for surface assembly production line - Google Patents
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Abstract
The intelligent manufacturing execution system for the surface assembly production line comprises a material management module, a product process module, a quality management module, a production management module, an equipment management module, a visual management module, a system management module and an information integration module. The intelligent manufacturing execution system for the surface assembly production line is used for carrying out intelligent manufacturing improvement on the surface assembly production line, and the situation of the production line is monitored in real time by applying the intelligent manufacturing execution system, so that the generated data is comprehensively collected and analyzed, the quality and the added value of the product are improved, a relevant real-time report is formed, the checking by managers at all levels is facilitated, and corresponding countermeasure adjustment is carried out.
Description
Technical Field
The invention belongs to the technical field of intelligent manufacturing, and particularly relates to an intelligent manufacturing execution system for a surface assembly production line.
Background
Under the background of intelligent manufacturing transformation oriented by a plurality of enterprises, manufacturing industry informatization, entity resource virtualization, production process intellectualization, industrial resource service and the like become popular research subjects and engineering propositions. Meanwhile, the manufacturing industry change taking informatization and industrialization integration as mainstream is being expanded all around, and the core problem is how to organically integrate advanced technologies and realize high integration of resources, services and production management and transformation and upgrading of production modes.
In the transformation process, the domestic and foreign business and academic circles respectively have rich explanations on the intelligent manufacturing production mode, wherein the mainstream ideas surround the China manufacturing 2025, the industry 4.0 and the intelligent manufacturing which are respectively proposed by China, Germany and the American three countries. Data can not be separated at each step in the intelligent manufacturing implementation process, and the data must be converted into information to form knowledge, so that a solid foundation is laid for intelligent manufacturing. The manufacturing execution system is used as a carrier for managing workshop information, can realize seamless connection with an upper ERP system, a bottom production device and an automation system, realizes various information intercommunication of a workshop, and supports functions of intelligent scheduling, optimization, visualization and the like required by an intelligent workshop. The manufacturing execution system enables the production process to be more precise, efficient and transparent, so that the high dependence of Chinese manufacturing on the number and the capability of people is greatly reduced, the manufacturing execution system is changed to a more intelligent direction, and the business model of an enterprise is fundamentally changed.
The surface mounting technology is a technology for soldering a chip component to a printed circuit board. In recent years, with the development of electronic products towards high integration, higher requirements are put forward on the production of printed board assemblies in military products. The main problems that the production flow and the control of the station-crossing mainly depend on people, the informatization level is not high, and the informatization island is serious.
Therefore, for a surface assembly line, intelligent manufacturing improvement research is urgently needed to be carried out, and specific functions of a manufacturing execution system are designed so as to solve the problem of restricting the management level of the production line. For example, the production line has poor material management and control, quality information is difficult to trace, the production progress cannot be controlled in real time, and the like, the condition of the production line is monitored in real time by applying the manufacturing execution system, so that comprehensive collection and analysis of generated data are achieved, the quality and the added value of products are improved, a relevant real-time report is formed, managers at all levels can check conveniently, and corresponding countermeasure adjustment is made.
The Chinese patent application No. CN201920055196.2 discloses a mould workshop MES system, which aims to solve the problems that a complete information management system does not exist in a mould workshop, data statistics still needs to be manually input, labor cost and a large amount of time consumed by data statistics are consumed, the specific flow of each link involved in a surface assembly production line and the problems existing in the current management are not started, and the system has no universality.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide an intelligent manufacturing execution system for a surface assembly production line, which is used for carrying out intelligent manufacturing improvement on the surface assembly production line, and realizes real-time monitoring on the condition of the production line by applying the intelligent manufacturing execution system, so that the comprehensive collection and analysis of generated data are achieved, the quality and the added value of products are improved, a relevant real-time report is formed, and the intelligent manufacturing execution system is convenient for managers at all levels to check and make corresponding strategy adjustment.
The purpose of the invention is realized by the following technical scheme:
an intelligent manufacturing execution system for a surface assembly production line is characterized by comprising a material management module, a product process module, a quality management module, a production management module, an equipment management module, a visual management module, a system management module and an information integration module; the material management module comprises material warehousing and material ex-warehouse.
The surface assembly production line comprises teams which are respectively a production scheduling team, a warehouse management team, a process team, a production team, an inspection team and the like, and normal and ordered production of the surface assembly production line is realized through the common assistance of all departments. The intelligent manufacturing improvement is carried out on the surface assembly production line, and the problem of restricting the management level of the production line is mainly solved. From the problem that the production line urgently needed to solve, the main needs are not in place from production line material management and control, and quality information is difficult to trace back, and the production progress can not carry out real-time improvement to aspects such as accuse. By applying the intelligent manufacturing execution system, the condition of a production line is monitored in real time, the generated data is comprehensively collected and analyzed, the quality and the added value of the product are improved, a relevant real-time report is formed, managers at all levels can conveniently check the report, and corresponding countermeasure adjustment is made.
The most important functional modules of the intelligent manufacturing execution system are material management, product technology and production management, so that the intelligent manufacturing execution system only explains the improvement and function implementation methods of the three modules of material management, product technology and production management, and other modules can be directly applied to the prior art. The system management module can provide necessary data for the operation of each function of the software system, and an information integration module is needed because the collection of each information needs to be uniformly set. In order to make the management layer comprehensive, systematically master the production process and real-time production data, a visual management module is needed. Inspection of product quality and maintenance of equipment are also indispensable, and a quality management and equipment management module is required.
Further, the above intelligent manufacturing execution system for a surface assembly production line, where the material is put into storage, includes the following steps:
(1) after the materials are delivered, the materials are inspected, and warehousing operation can be carried out after the materials are qualified;
(2) filling batch information of the materials by a custodian, printing a UID label, pasting the UID label on a material bag, and setting a storage position for placing the materials in the intelligent manufacturing execution system;
(3) the material label and the stock space label are scanned through the PDA, the correctness of the corresponding relation is judged by the intelligent manufacturing execution system, if the corresponding relation is incorrect, the scanning is continued, the repositioning is carried out until the correctness is reached, and after the correctness is judged, the stock quantity is automatically increased.
Further, the above-mentioned intelligent manufacturing execution system for surface assembly production line, the material warehouse-out, includes the following steps:
(1) in the production process, the production management module carries out manual production scheduling by calling a material distribution table of the product process module, and the intelligent manufacturing execution system calls material distribution details and planned quantity date information of the product process module according to the type of the produced product to generate a production stock list and sends the production stock list to the material management module;
(2) a warehouse manager prepares materials according to the material demand time and the type in the production preparation list, judges the material demand time, neglects the material demand time if the material demand time is not reached, does not perform the material preparation operation, and starts to perform the material preparation operation after the material preparation time is reached;
(3) the storage position of the required material is inquired, the finished material storage position is inquired, after the storage position is determined, sorting and matching operation is carried out on PAD, two-dimensional codes on the storage position need to be scanned, the intelligent manufacturing execution system judges the storage position where the material is located, if the storage position information is not matched, scanning is carried out again, after the storage position scanning is correct, material judgment is carried out, material bar codes are scanned on a PDA, the intelligent manufacturing execution system judges whether the bar codes are correct, if not, scanning is continued, after the material bar codes are scanned correctly, a warehouse manager takes out the material, and the system automatically reduces the inventory.
Among the prior art, the problem that the material management and control of surface assembly production line exists has: the goods location of the warehouse is planned, the dependence degree of the goods location on personnel is high, and the goods location cannot be quickly adapted due to no goods location management after post change; the current storehouse has no clear storehouse position setting and has no clear classification and arrangement; the storage position is not set, so that a storage manager cannot accurately determine the material placement position during feeding and discharging, misplacement and omission are easily caused, the efficiency is low, and the labor and logistics cost is increased; once the bank manager changes the post or the bank manager, the corresponding operation adaptation period is long, and errors are easy to occur. The material control of the invention uses the UID to ensure the uniqueness of the material, carries out UID coding on the material, and tracks the material through the UID coding in the later period, thus solving the existing problems.
Furthermore, the product process module of the intelligent manufacturing execution system for the surface assembly production line comprises process setting and process management (the process setting is to maintain all process flows of surface assembly in advance according to the actual configuration of the surface assembly production line and the surface assembly production flow, and the process setting is directly called by a later-stage process worker when the process flow is formulated.
Further, the above intelligent manufacturing execution system for a surface assembly production line, the process management, comprising the steps of:
(1) creating a new product: inputting the new product into a product process module database, and simultaneously importing the document and the material information related to the new product;
(2) setting a flow: calling a required flow in a process flow library according to actual production needs, sequencing, and distributing the materials in the imported product process module database to corresponding processes;
(3) signing and releasing: and after the countersigning is passed, releasing the product, storing the product data into an intelligent manufacturing execution system database, and scheduling the released product by a scheduling staff according to a production plan.
In the prior art, the problems of process management of a surface assembly production line are as follows: technical personnel can not timely collect, arrange and analyze the technical data of the equipment and the detection data of the products, and can not timely adjust corresponding technological parameters. Requiring a process worker to go to the equipment to call corresponding equipment state parameters and quality inspection results; the process document information is transmitted in a paper file form in a workshop, so that the real-time performance and safety of information exchange are influenced, and the process files are inconvenient to arrange and summarize. The product process module can perform new product data import, information maintenance, flow setting, countersigning, release and scheduling on products according to requirements, realize multi-angle coverage of product data and solve the existing problems.
Further, in the above intelligent manufacturing execution system for a surface assembly production line, the production management module includes label management, work order management, and statistical analysis; the label management is management of a product serial number.
The product serial number comprises information such as a drawing number, a version number, a date, a serial number and the like, and uniqueness of the printed board serial number is guaranteed.
Furthermore, in the above intelligent manufacturing execution system for the surface assembly production line, the work order management sequentially includes work order making, work order starting, plan scheduling, production material preparation, process work reporting and production payment.
Further, the above-mentioned intelligent manufacturing execution system for surface assembly line, the statistical analysis, includes the following steps: and the workshop managers manage the work orders to know the production progress of each work order in real time, and generate a work order progress real-time report form for the workshop managers to check and make corresponding adjustment by recording the stop-passing information.
Compared with the prior art, the invention has the following beneficial effects: the invention discloses an intelligent manufacturing execution system for a surface assembly production line, which is used for carrying out intelligent manufacturing improvement on the surface assembly production line, and the intelligent manufacturing execution system is applied to realize real-time monitoring on the condition of the production line, so that the aims of comprehensively collecting and analyzing generated data, improving the quality and the added value of products, forming a relevant real-time report, facilitating the checking of managers at all levels and making corresponding countermeasure adjustment are achieved.
Drawings
FIG. 1 is a block diagram of an intelligent manufacturing execution system for a surface assembly line according to the present invention;
in the figure: the system comprises an intelligent manufacturing execution system 1, a material management module 11, a material warehousing 111, a material ex-warehousing 112, a product process module 12, process settings 121, process management 122, a quality management module 13, a production management module 14, label management 141, work order management 142, a formulated work order 1421, a started work order 1422, a planned scheduling 1423, production stock 1424, a procedure reporting 1425, a production payment warehouse 1426, statistical analysis 143, an equipment management module 15, a visualization management module 16, a system management module 17 and an information integration module 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to specific embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The following embodiments provide an intelligent manufacturing execution system for a surface assembly production line, and the intelligent manufacturing execution system 1 includes a material management module 11, a product process module 12, a quality management module 13, a production management module 14, an equipment management module 15, a visualization management module 16, a system management module 17, and an information integration module 18.
Example 1
The material management module 11 comprises a material storage 111 and a material delivery 112.
The material warehousing 111 comprises the following steps:
(1) after the materials are delivered, the materials are inspected, and warehousing operation can be carried out after the materials are qualified;
(2) filling batch information of the materials by a custodian, printing a UID label, pasting the UID label on a material bag, and setting a storage position for placing the materials in the intelligent manufacturing execution system 1;
(3) the material label and the stock space label are scanned through the PDA, the correctness of the corresponding relation is judged by the intelligent manufacturing execution system, if the corresponding relation is incorrect, the scanning is continued, the repositioning is carried out until the correctness is reached, and after the correctness is judged, the stock quantity is automatically increased.
The material delivery 112 comprises the following steps:
(1) in the production process, the production management module 14 carries out manual production scheduling by calling a material distribution table of the product process module 12, and the intelligent manufacturing execution system 1 generates a production stock list according to the material distribution details and the planned quantity and date information of the product process module 12 called by the type of the produced product and sends the production stock list to the material management module 11;
(2) a warehouse manager prepares materials according to the material demand time and the type in the production preparation list, judges the material demand time, neglects the material demand time if the material demand time is not reached, does not perform the material preparation operation, and starts to perform the material preparation operation after the material preparation time is reached;
(3) inquiring the storage position of the required material, inquiring the finished material storage position, after the storage position is determined, performing sorting operation on PAD (PAD application data), scanning a two-dimensional code on the storage position, judging the storage position where the material is located by the intelligent manufacturing execution system 1, if the storage position information is not matched, scanning again, after the storage position scanning is correct, performing material judgment, scanning a material bar code on a PDA (personal digital assistant), judging whether the bar code is correct by the intelligent manufacturing execution system 1, if not, continuing to scan, after the material bar code scanning is correct, taking out the material by a warehouse manager, and automatically reducing the inventory by the system.
Example 2
The product process module 12 includes process settings 121, process management 122; the process setting 121 is to pre-maintain all process flows of surface assembly according to the actual configuration of the surface assembly production line and the surface assembly production flow, and to directly call the process flows when the process personnel make the process flows in the later period.
The process management 122 includes the following steps:
(1) creating a new product: inputting the new product into a product process module 12 database, and simultaneously importing the document and material information related to the new product;
(2) setting a flow: calling a required flow in a process flow library according to actual production needs, sequencing, and distributing the materials in the imported product process module 12 database to corresponding processes;
(3) signing and releasing: and after the countersigning is passed, releasing the product, storing the product data into the database of the intelligent manufacturing execution system 1, and scheduling the released product by a scheduling staff according to a production plan.
Example 3
The production management module 14 comprises label management 141, work order management 142 and statistical analysis 143; the label management 141 is management of a product serial number.
The work order management 142 includes, in sequence, a work order 1421, a start work order 1422, a plan scheduling 1423, production stock 1424, a procedure reporter 1425, and a production payment repository 1426.
The statistical analysis 143 comprises the steps of: workshop managers can know the production progress of each work order in real time through the work order management 142, and can generate a work order progress real-time report form for the workshop managers to check and make corresponding adjustment by recording the stop-passing information.
The invention has many applications, and the above description is only a preferred embodiment of the invention. It should be noted that the above examples are only for illustrating the present invention, and are not intended to limit the scope of the present invention. It will be apparent to those skilled in the art that various modifications can be made without departing from the principles of the invention and these modifications are to be considered within the scope of the invention.
Claims (8)
1. An intelligent manufacturing execution system for a surface assembly production line is characterized in that the intelligent manufacturing execution system (1) comprises a material management module (11), a product process module (12), a quality management module (13), a production management module (14), an equipment management module (15), a visual management module (16), a system management module (17) and an information integration module (18); the material management module (11) comprises a material input warehouse (111) and a material output warehouse (112).
2. The intelligent manufacturing execution system for surface assembly line according to claim 1, wherein the material warehouse (111) comprises the following steps:
(1) after the materials are delivered, the materials are inspected, and warehousing operation can be carried out after the materials are qualified;
(2) filling batch information of the materials by a custodian, printing UID labels, pasting the UID labels on material bags, and setting the positions of the materials in the intelligent manufacturing execution system (1);
(3) the material label and the stock space label are scanned through the PDA, the correctness of the corresponding relation is judged by the intelligent manufacturing execution system, if the corresponding relation is incorrect, the scanning is continued, the repositioning is carried out until the correctness is reached, and after the correctness is judged, the stock quantity is automatically increased.
3. The intelligent manufacturing execution system for surface assembly line according to claim 2, wherein the material out-warehouse (112) comprises the following steps:
(1) in the production process, the production management module (14) carries out manual production scheduling by calling a material distribution table of the product process module (12), and the intelligent manufacturing execution system (1) calls material distribution details and planned quantity and date information of the product process module (12) according to the type of the produced product to generate a production stock list and sends the production stock list to the material management module (11);
(2) a warehouse manager prepares materials according to the material demand time and the type in the production preparation list, judges the material demand time, neglects the material demand time if the material demand time is not reached, does not perform the material preparation operation, and starts to perform the material preparation operation after the material preparation time is reached;
(3) inquiring the storage position of the required material, inquiring the finished material storage position, after the storage position is determined, performing sorting operation on PAD (PAD application data), scanning a two-dimensional code on the storage position, judging the storage position of the material by the intelligent manufacturing execution system (1), if the storage position information is not matched, scanning again, after the storage position scanning is correct, judging the material, scanning a material bar code by a PDA (personal digital assistant), judging whether the bar code is correct by the intelligent manufacturing execution system (1), if not, continuing to scan, after the material bar code is correct, taking out the material by a storage manager, and automatically reducing the storage of the system.
4. The intelligent manufacturing execution system for surface assembly line according to claim 1, characterized in that the product process module (12) comprises process settings (121), process management (122); the process setting (121) is to pre-maintain all process flows of surface assembly according to the actual configuration of the surface assembly production line and the surface assembly production flow, and is directly called when the process flow is established by the process personnel at the later stage.
5. The intelligent manufacturing execution system for surface assembly line according to claim 4, characterized in that the process management (122) comprises the following steps:
(1) creating a new product: inputting the new product into a product process module (12) database, and simultaneously importing the related document and material information of the new product;
(2) setting a flow: calling a required flow in a process flow library according to actual production needs, sequencing, and distributing the materials in the introduced product process module (12) database to corresponding processes;
(3) signing and releasing: and after the countersigning is passed, releasing the product, storing the product data into a database of the intelligent manufacturing execution system (1), and scheduling the released product by a scheduling staff according to a production plan.
6. The intelligent manufacturing execution system for surface assembly line according to claim 1, characterized by the production management module (14) comprising label management (141), work order management (142), statistical analysis (143); the label management (141) is management of a product serial number.
7. The intelligent manufacturing execution system for surface assembly line as claimed in claim 6, wherein the work order management (142) comprises a work order (1421), a start work order (1422), a plan scheduling (1423), production stock (1424), a procedure reporting work (1425), and a production payment bank (1426) in sequence.
8. The intelligent manufacturing execution system for surface assembly line according to claim 7, characterized by the statistical analysis (143) comprising the steps of: workshop managers can know the production progress of each work order in real time through the work order management (142), and generate a work order progress real-time report form for the workshop managers to check and make corresponding adjustment by recording the stop-passing information.
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| CN201911091915.7A CN110826926A (en) | 2019-11-07 | 2019-11-07 | Intelligent manufacturing execution system for surface assembly production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111319730A (en) * | 2020-02-28 | 2020-06-23 | 徐州尚航船舶配件有限公司 | Production line for ship support fittings |
| CN112256758A (en) * | 2020-10-22 | 2021-01-22 | 苏州苏铸成套装备制造有限公司 | Intelligent data management system for static pressure modeling production |
-
2019
- 2019-11-07 CN CN201911091915.7A patent/CN110826926A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111319730A (en) * | 2020-02-28 | 2020-06-23 | 徐州尚航船舶配件有限公司 | Production line for ship support fittings |
| CN112256758A (en) * | 2020-10-22 | 2021-01-22 | 苏州苏铸成套装备制造有限公司 | Intelligent data management system for static pressure modeling production |
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