CN107203848A - A kind of production line field management system and its management method - Google Patents
A kind of production line field management system and its management method Download PDFInfo
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- CN107203848A CN107203848A CN201710381198.6A CN201710381198A CN107203848A CN 107203848 A CN107203848 A CN 107203848A CN 201710381198 A CN201710381198 A CN 201710381198A CN 107203848 A CN107203848 A CN 107203848A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
- G06Q10/0875—Itemisation or classification of parts, supplies or services, e.g. bill of materials
Abstract
The present invention relates to a kind of production line field management system and its management method, system includes order entry device, product database, workshop billboard, supply system and acquisition terminal.The present invention can be under batch production pattern, and a production ordering can perform the long period, and under single-piece production pattern, a production ordering may be a workpiece/semi-finished product；Under single-piece production pattern, the actual production time (actual cost) must single-piece record；When it is problematic need solve when, directly can be sought help by terminal to administrative staff or technical staff；For produced on-site personnel, detailed manufacturing technique requirent and customer requirement are provided in time, and can be shown in terminal：Comment/picture:Shown using webpage mode, expressive ability enriches；Voice/video, sets up media library on the server, and terminal is played online using stream media mode, it is not necessary to downloaded.
Description
Technical field
The present invention relates to a kind of production line field management system and its management method.
Background technology
Under the production background of industry 4.0, due to each workpiece/semi-finished product, there may be different technological requirements, and
The individual requirement of custom.This and traditional batch production pattern have great difference.Under batch production pattern, work
Production workpiece/the semi-finished product faced, even may be just as, technological requirement is also identical for several days for tens days.But it is single
Under part production model, each workpiece/semi-finished product, are all probably different products, or have different requirements.
In this case, manufacturing technique requirent for workpiece/semi-finished product and customer personalized demand information it is timely
Accurately transmission, particularly important.Traditional has not been adapted to by way of job order, process specification, master worker's on-the-spot guidance
The need for single-piece production pattern.
The content of the invention
It is an object of the invention to provide a kind of production line field management system and its management method, the problem of solution.
To solve above-mentioned technical problem, the present invention uses following technical scheme：
A kind of production line field management system,
Order entry device including typing customer order information；
Including the storage product database for technique bag, the technique bag is each workshop section or work shown by process specification
The technological requirement and explanation of sequence, which are collected, to be formed, and according to the sequence information of order entry device typing, finds out corresponding technique bag,
Generate the corresponding production schedule and distribution plan；
Including the workshop billboard installed in each workshop section, the production schedule that product database is produced according to customer order is received；
Distribution plan including being generated according to product database supports the supply system of material allocation inventory；
It is acquired including the product identification information to corresponding station, and feeds back to the acquisition terminal of product database.
A kind of production line field management method, comprises the following steps：
Each workshop section that in file of product, process specification is shown or the technological requirement of process and explanation are accumulated into technique bag,
And technique bag is stored in product database；
Receive after customer order, production equipment finds out corresponding technique bag according to sequence information from product database, presses
According to rule set in advance in technique bag, the production schedule of each workshop section is produced automatically, and assigns the distribution plan of each workshop section；
Each workshop section received by corresponding workshop billboard and shows the production schedule, and workshop management personnel on the billboard of workshop according to showing
The production schedule is arranged production；
Distribution plan includes material allocation inventory daily per workshop section, and material allocation inventory is transmitted to supply department.
Further, during the station production of each workshop section, the identification for reading associated workpiece by station acquisition terminal is believed
Breath, and current time is recorded, identification information is sent to product database, and receive the technique bag number of product database feedback
According to technique package informatin to be illustrated on acquisition terminal and play；
When completing production, the identification information of associated workpiece is again read off, data are sent back server by acquisition terminal（Creation data
And production hour）.
Further, the technique bag is described comprising technique, one or more information in process man-hour and bill of materials.
Further, it is described to arrange the production schedule of each workshop section automatically, and assign the distribution plan of each workshop section automatically and include：
According to process man-hour information, the production schedule is automatically generated, and be pushed to workshop；
According to BOM（BOM）Information, automatically generates materials plan, and be pushed to supply department；
Asked according to technique information and customer order, automatically generate technology document, wait acquisition terminal request.
Further, it is described to receive after customer order, in advance will be individual if personalized customization requirement in customer order
Propertyization customization requires to import in corresponding technique bag.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, station sends work problem:Under batch production pattern, a production ordering can perform the long period, and in single-piece production mould
Under formula, a production ordering may be a workpiece/semi-finished product.
2nd, actual production time and quality record problem：Under single-piece production pattern, the actual production time (actual cost) must
Must single-piece record.
3rd, it is interactive with administrative staff/technical staff:When it is problematic need to solve when, can be directly by terminal to custodian
Member or technical staff seek help.
4th, for produced on-site personnel, detailed manufacturing technique requirent and customer requirement are provided in time, and can in terminal
To show：Comment/picture:Shown using webpage mode, expressive ability enriches；Voice/video, sets up on the server
Media library, terminal is played online using stream media mode, it is not necessary to downloaded.
Brief description of the drawings
Fig. 1 is a kind of schematic flow sheet of production line field management method of the invention..
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
According to a kind of one embodiment of production line field management system of the invention：A kind of production line field management system,
Order entry device including typing customer order information；
Including the storage product database for technique bag, the technique bag is each workshop section or work shown by process specification
The technological requirement and explanation of sequence, which are collected, to be formed, and according to the sequence information of order entry device typing, finds out corresponding technique bag,
Generate the corresponding production schedule and distribution plan；
Including the workshop billboard installed in each workshop section, the production schedule that product database is produced according to customer order is received；
Distribution plan including being generated according to product database supports the supply system of material allocation inventory；
It is acquired including the product identification information to corresponding station, and feeds back to the acquisition terminal of product database.
Fig. 1 shows a kind of one embodiment of production line field management method of the invention：A kind of production line field management
Method, comprises the following steps：
Each workshop section that in file of product, process specification is shown or the technological requirement of process and explanation are accumulated into technique bag,
And technique bag is stored in product database；
Receive after customer order, production equipment finds out corresponding technique bag according to sequence information from product database, presses
According to rule set in advance in technique bag, the production schedule of each workshop section is produced automatically, and assigns the distribution plan of each workshop section；
Each workshop section received by corresponding workshop billboard and shows the production schedule, and workshop management personnel on the billboard of workshop according to showing
The production schedule is arranged production；
Distribution plan includes material allocation inventory daily per workshop section, and material allocation inventory is transmitted to supply department.
According to a kind of another embodiment of production line field management method of the invention, the station of each workshop section is produced
When, the identification information of associated workpiece is read by station acquisition terminal, and current time is recorded, identification information is sent to product
Database, and the technique bag data of product database feedback is received, technique package informatin is illustrated on acquisition terminal and played；
When completing production, the identification information of associated workpiece is again read off, data are sent back server by acquisition terminal（Creation data
And production hour）.
According to a kind of another embodiment of production line field management method of the invention, the technique bag is retouched comprising technique
State, one or more information in process man-hour and bill of materials.
According to a kind of another embodiment of production line field management method of the invention, the life for arranging each workshop section automatically
Producing plan, and assign the distribution plan of each workshop section automatically includes：
According to process man-hour information, the production schedule is automatically generated, and be pushed to workshop；
According to material inventory（BOM）Information, automatically generates materials plan, and be pushed to supply department；
Asked according to technique information and customer order, automatically generate technology document, wait acquisition terminal request.
It is described to receive after customer order according to a kind of another embodiment of production line field management method of the invention,
If personalized customization requirement in customer order, personalized customization is required to import in corresponding technique bag in advance.
Above-mentioned to be strength, the hardware of acquisition terminal constitutes:
Raspberry sends 3:Raspberry group is the card electricity by being registered in the charity of Britain " Raspberry Pi foundations " exploitation
Brain equipment, only credit card-sized, and possess abundant interface, in that context it may be convenient to wired/wireless network is connected, USB can be passed through
Other external equipments are connected with UART interface, display device can also be connected by HDMI.
Display device:Raspberry can be connected by DSI interfaces and send special display screen, can also connect other aobvious by HDMI
Show equipment.
Touch-screen:Contact action function is equipped with for terminal, can be with user-friendly.This terminal is supported most of
Windows10 free drive touch screen.
Barcode scanner:Because system is powered using 2.5V, the barcode scanner of USB interface can be driven, it is convenient to gather barcode data,
Support one-dimension code/Quick Response Code.
FRID card reader:FI-101-A read write lines are the Card Readers of the ultrahigh frequency electronic tag of a use FI-R3008 chips
Device, supports the reading of single and batch label.UART wiring refers to accompanying drawing " FI-101-A line graphs ", support C# exploitations.
Operating system:The lot of Windows 10 of Microsoft support raspberry to send 3, and system is stable, and the speed of service is fast, can fully send out
Wave the ability of raspberry group.
Software development:Microsoft VS development environments are supported, C# can be used to develop, use UWP（windows
General-purpose platform) mode development.The program of exploitation can be run on all windows10 platforms, therefore, the raspberry developed
Program is sent, can be debugged under windows, greatly improve development efficiency.
This terminal supports the online broadcasting of audio/visual information.
The present invention has extremely obvious effect：
The production model of single-piece order, is the complete change to conventional batch order form mode.It is that single-piece order form mode to be solved and
Not the problem of not being the problem of can producing, but how to control quality and cost.Reduce plan/thing under single-piece order form mode
The artificial operation of the links such as material dispatching, realizes automatic business processing.Realize order->The production schedule->Raw material distribution plan->Work
The automation of books part, to reduce manual procedure and cost.Simultaneously when client places an order, you can calculate delivery date, visitor is allowed
Family experience is more preferable.Under the customized pattern of single-piece, because order volume is too small (usual only 1 or several, an order), if still
As conventional batch order form mode is handled, then operating efficiency is too low, and production cost is too high, and enterprise is profitless.So, to the greatest extent may be used
Can realize the automation of processing procedure, reduce cost, for the customized pattern of single-piece can survival and development key.
Technique information is shown:Under the customized pattern of single-piece, the requirement of every product all may be different, cause technological requirement not
Together, and some requirements are probably voice or video, it is difficult to provide with traditional mode., it is necessary to low under the customized pattern of single-piece
The detailed processing and fabricating requirement of cost, accurate, quick automatic push（Description of the process）To scene, enable each station
Requirement according to each order goes to manufacture, it is to avoid mistake.It is also possible to by twi-read identification information, reach note
Record the purpose of actual production time.The real cost of production of the station can be accurately calculated, the cost control of enterprise is played
Important function.
Although reference be made herein to invention has been described for multiple explanatory embodiments of the invention, however, it is to be understood that
Those skilled in the art can be designed that a lot of other modification and embodiment, and these modifications and embodiment will fall in this Shen
Please be within disclosed spirit and spirit.More specifically, can in the range of disclosure, drawings and claims
A variety of variations and modifications are carried out with the building block to theme composite configuration and/or layout.Except to building block and/or layout
Outside the modification and improvement of progress, to those skilled in the art, other purposes also will be apparent.
Claims (6)
1. a kind of production line field management system, it is characterised in that：
Order entry device including typing customer order information；
Including the product database stored for technique bag, the technique bag is each workshop section or work shown by process specification
The technological requirement and explanation of sequence, which are collected, to be formed, and according to the sequence information of order entry device typing, finds out corresponding technique bag,
Generate the corresponding production schedule and distribution plan；
Including the workshop billboard installed in each workshop section, the production schedule that product database is produced according to customer order is received；
Distribution plan including being generated according to product database supports the supply system of material allocation inventory；
It is acquired including the product identification information to corresponding station, and feeds back to the acquisition terminal of product database.
2. a kind of production line field management method, it is characterised in that comprise the following steps：
Each workshop section that in file of product, process specification is shown or the technological requirement of process and explanation are accumulated into technique bag,
And technique bag is stored in product database；
Receive after customer order, production equipment finds out corresponding technique bag according to sequence information from product database, presses
According to rule set in advance in technique bag, the production schedule of each workshop section is produced automatically, and assigns the distribution plan of each workshop section；
Each workshop section received by corresponding workshop billboard and shows the production schedule, and workshop management personnel on the billboard of workshop according to showing
The production schedule is arranged production；
Distribution plan includes material allocation inventory daily per workshop section, and material allocation inventory is transmitted to supply department.
3. it is according to claim 1, it is characterised in that：During the station production of each workshop section, pass through station acquisition terminal
The identification information of associated workpiece is read, and records current time, identification information product database is sent to, and receive product number
The technique bag data fed back according to storehouse, technique package informatin is illustrated on acquisition terminal and played；
When completing production, the identification information of associated workpiece is again read off, data are sent back server by acquisition terminal.
4. it is according to claim 1, it is characterised in that：The technique bag is described comprising technique, and process man-hour and materials are clear
One or more information in list.
5. it is according to claim 1, it is characterised in that：It is described to arrange the production schedule of each workshop section automatically, and assign automatically
The distribution plan of each workshop section includes：
According to process man-hour information, the production schedule is automatically generated, and be pushed to workshop；
According to BOM information, materials plan is automatically generated, and be pushed to supply department；
Asked according to technique information and customer order, automatically generate technology document, wait terminating machine request.
6. it is according to claim 1, it is characterised in that：It is described to receive after customer order, if individual in customer order
Propertyization customization is required, requires personalized customization to import in corresponding technique bag in advance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710381198.6A CN107203848A (en) | 2017-05-25 | 2017-05-25 | A kind of production line field management system and its management method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710381198.6A CN107203848A (en) | 2017-05-25 | 2017-05-25 | A kind of production line field management system and its management method |
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| Publication Number | Publication Date |
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| CN107203848A true CN107203848A (en) | 2017-09-26 |
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| CN201710381198.6A Pending CN107203848A (en) | 2017-05-25 | 2017-05-25 | A kind of production line field management system and its management method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112434910A (en) * | 2020-10-30 | 2021-03-02 | 青岛海尔（胶州）空调器有限公司 | Management and control method and system for air conditioner production and readable storage medium |
| CN113485270A (en) * | 2021-07-22 | 2021-10-08 | 江阴市欧莱特彩印有限公司 | Production process management and control method, system and equipment for printing workshop in color printing industry |
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| CN103106559A (en) * | 2013-01-28 | 2013-05-15 | 北京交通大学 | Virtual-actual fusion industrial engineering comprehensive experiment system |
| CN103870937A (en) * | 2014-03-28 | 2014-06-18 | 青岛凯妙服饰股份有限公司 | Garment customization production process automatic management system and management method |
| CN106529871A (en) * | 2016-10-28 | 2017-03-22 | 上海福赛特机器人有限公司 | Intelligent manufacturing method and system |
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| CN103106559A (en) * | 2013-01-28 | 2013-05-15 | 北京交通大学 | Virtual-actual fusion industrial engineering comprehensive experiment system |
| CN103077448A (en) * | 2013-02-19 | 2013-05-01 | 西安工业大学 | CAPP (computer aided progress planning) system of sheetmetal |
| CN103870937A (en) * | 2014-03-28 | 2014-06-18 | 青岛凯妙服饰股份有限公司 | Garment customization production process automatic management system and management method |
| CN106529871A (en) * | 2016-10-28 | 2017-03-22 | 上海福赛特机器人有限公司 | Intelligent manufacturing method and system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112434910A (en) * | 2020-10-30 | 2021-03-02 | 青岛海尔（胶州）空调器有限公司 | Management and control method and system for air conditioner production and readable storage medium |
| CN113485270A (en) * | 2021-07-22 | 2021-10-08 | 江阴市欧莱特彩印有限公司 | Production process management and control method, system and equipment for printing workshop in color printing industry |
| CN113485270B (en) * | 2021-07-22 | 2022-07-12 | 江阴市欧莱特彩印有限公司 | Production process management and control method, system and equipment for printing workshop in color printing industry |
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Application publication date: 20170926 |