CN113485270B - Production process management and control method, system and equipment for printing workshop in color printing industry - Google Patents
Production process management and control method, system and equipment for printing workshop in color printing industry Download PDFInfo
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- CN113485270B CN113485270B CN202110830279.6A CN202110830279A CN113485270B CN 113485270 B CN113485270 B CN 113485270B CN 202110830279 A CN202110830279 A CN 202110830279A CN 113485270 B CN113485270 B CN 113485270B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0009—Central control units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/16—Programming systems for automatic control of sequence of operations
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
A production process management and control method for a printing workshop in the color printing industry comprises the following steps: establishing a product data archive database, and storing basic information, a production process path, feeding information and output information of each procedure and available processing equipment information of each product; and constructing a digital production process model, processing data of each production device, data of the current process sheet and data of the industry passing process sheet of each procedure of each product on a production process path, and outputting printing production standard process parameter system parameters under the current environment temperature and humidity.
Description
Technical Field
The invention relates to the field of color printing, in particular to a production process management and control method, a production process management and control system and production process management and control equipment for a printing workshop in the color printing industry.
Background
At present, in the color printing flexible packaging industry, a paper process sheet is popular, standard values and tolerance ranges of various process parameters to be observed by printing equipment in production are marked on the process sheet, a worker needs to adjust parameters of a printing machine and auxiliary equipment thereof before production according to the process sheet, and the values of the parameters need to be manually recorded on time in operation according to quality management specifications. If the standard parameters on the process sheet need to be changed due to changes of materials or environmental conditions of a workshop in the production process, the manually recorded process parameters also need to be kept consistent with the original process sheet, otherwise, the quality management specifications are not complied with. In order to optimize the process, a large amount of manually recorded parameter data is needed, and then people can sort and analyze the parameter data from the characters, so that almost all printing factories do not have active process optimization behaviors at present.
Disclosure of Invention
One of the purposes of the invention is to provide a production process management and control method, a system and equipment for a printing workshop in the color printing industry, which can realize real-time automatic reading and recording of production process parameters of products, save a large amount of manpower registration, and improve the variety, data volume and the like of the process parameter record; the detailed production process parameter records of various products in the printing process are accumulated, and a printing standard production process knowledge base under various environments in an enterprise is formed, so that the dependence on the production process stored in the human brain is eliminated, the standard operation standard in the enterprise is formed, the traditional new person cultivating mode of a human trainer is not relied on, and after a new worker arrives at the post, the new worker can carry out standard operation according to the dynamic standard production process guidance through simple training, so that the personnel training cost is greatly saved, and the product quality is stabilized.
One of the objectives of the present invention is to provide a method, a system and a device for managing and controlling a production process of a printing shop in a color printing industry, which can digitally collect important process parameters in the management of the production process of the printing shop in the color printing industry.
One of the purposes of the invention is to provide a production process management and control method, system and equipment for a printing workshop in the color printing industry, which can provide a record of the startup and shutdown time, obtain the consumption of energy resources such as electricity charge every day through the calculation of a production operation management system, and then carry out the accounting with the production task amount completed on the same day, so that the consumption condition of the energy resources such as the electricity charge can be obtained and submitted to a performance assessment system to supervise workers to save energy resources and change the current situation that the workers cannot obtain data to save energy resources at present.
One of the purposes of the invention is to provide a production process management and control method, a system and equipment for a printing workshop in the color printing industry, which can be networked with printing machine equipment, and additionally provided with a sensor, realize digital acquisition of production process data, ensure the process stability, and provide a large amount of data to assist workers in optimizing the process.
In order to achieve at least one of the purposes of the invention, the invention provides a production process management and control method for a printing workshop in the color printing industry, which comprises the following steps:
s100: establishing a product data archive database, and storing basic information, a production process path, feeding information and output information of each procedure and available processing equipment information of each product; and
s200: constructing a digital production process model, processing data of each production device, current process sheet data and industry passing process sheet data of each procedure of each product on a production process path, and outputting printing production standard process parameter system parameters under the current environment temperature and humidity;
the digital production process model also comprises the following steps:
acquiring manual input parameters in a product data archive database and reading a current environment temperature and humidity value;
extracting the same or close record data in the product data archive database and the product production process record database based on the read current environment temperature humidity value, feeding back an output result, and waiting for an activation instruction; and
and configuring parameters on the production equipment according to the activation instruction, and executing production.
In some embodiments, wherein the product data archive database, further comprises the following steps:
acquiring equipment parameters and sensor parameters, and establishing an equipment parameter database;
acquiring product data archive parameters of a production operation management system, and establishing a system archive parameter database; and
acquiring manually input parameter data and establishing a manually input parameter database.
In some embodiments, the digital production process model further comprises the following steps:
presetting a time interval according to quality management requirements, automatically networking at the set time interval to obtain the execution process parameters of the current equipment and automatically recording;
when the modification of the manually input parameters is detected, corresponding parameter data is saved and a corresponding record is generated, and data obtained from the product data archive is set to be unchangeable; and
and acquiring and outputting the stored production process record serving as the production process record in the quality management requirement, and storing the production process record into a product data archive database.
In some embodiments, the method for managing and controlling the production process of the printing workshop in the color printing industry comprises the following steps: acquiring a startup and shutdown time record, executing data calculation of a production operation management system, and acquiring a daily electric charge energy consumption value of current equipment; and performing accounting processing on the data of the production task amount completed on the same day to obtain the electric charge energy consumption value, feeding a feedback result to a performance assessment system, and adjusting the electric charge energy consumption value according to the instruction.
According to another aspect of the present invention, there is also provided a production process management and control system for a printing shop in color printing industry, comprising: the system comprises a product data archive database subsystem, a digital production process model subsystem and an electric charge energy consumption management subsystem, wherein the product data archive database subsystem is used for establishing a product data archive database and storing basic information, a production process path, feeding information and output information of each process and available processing equipment information of each product; the digital production process model subsystem constructs a digital production process model, processes data of each production device, current process sheet data and industry passing process sheet data of each procedure of each product on a production process path, and outputs printing production standard process parameter system parameters under the current environment temperature and humidity; the electricity rate energy consumption management subsystem is configured to: acquiring a startup and shutdown time record, executing data calculation of a production operation management system, and acquiring a daily electric charge energy consumption value of current equipment; and performing accounting processing on the data of the production task amount completed on the same day to obtain the electric charge energy consumption value, feeding a feedback result to a performance assessment system, and adjusting the electric charge energy consumption value according to the instruction.
In some embodiments, wherein the digital production process model subsystem is further configured to: acquiring manual input parameters in a product data archive database and reading a current environment temperature and humidity value; extracting the same or close recorded data in the product production process recorded data sub-database of the product data archive database based on the read current environment temperature and humidity value, feeding back an output result, and waiting for an activation instruction; configuring parameters on the production equipment according to the activation instruction, and executing production;
wherein the product data archive database subsystem is further configured to: acquiring equipment parameters and sensor parameters, and establishing an equipment parameter database; acquiring product data archive parameters of a production operation management system, and establishing a system archive parameter database; and acquiring manually input parameter data and establishing a manually input parameter database.
In some embodiments, wherein the digitized production process model subsystem is further configured to: presetting a time interval according to quality management requirements, automatically networking at the set time interval to obtain the execution process parameters of the current equipment and automatically recording; when the modification of the manually input parameters is detected, corresponding parameter data is saved and a corresponding record is generated, and data obtained from the product data archive is set to be unchangeable; and acquiring the stored production process record, outputting the production process record as a production process record in the quality management requirement, and simultaneously storing the production process record into a product data archive database.
According to another aspect of the invention, the invention also provides production process management and control equipment for a printing workshop in the color printing industry, which comprises a production operation management system server, an equipment networking gateway, a printing machine environment temperature and humidity sensor, a printing machine management system terminal, a printing machine equipment control end, a printing machine electronic billboard, a plurality of color set data collectors, a color set air duct temperature sensor, a color set air duct air quantity sensor, a printing solvent viscosity automatic controller, a printing machine and a printing machine color set unit; the system comprises a plurality of color set data collectors, a printing machine management system terminal, a printing machine network gateway and a printing machine control terminal, wherein the plurality of color set data collectors are arranged between a feeding end and a discharging end and connected to the equipment network gateway; each color group data collector is also connected with the color group air duct air quantity sensor, and the color group air duct temperature sensor is connected with the color group air duct air quantity sensor; the production operation management system server is connected with the equipment networking gateway, the printing machine management system terminal and the printing machine electronic billboard; wherein the printer device control end is further configured to: establishing a product data archive database, and storing basic information, a production process path, feeding information and output information of each procedure and available processing equipment information of each product; and constructing a digital production process model, processing data of each production device, data of the current process sheet and data of the industry passing process sheet of each procedure of each product on a production process path, and outputting parameters of a printing production standard process parameter system under the current environment temperature and humidity.
In some embodiments, wherein the printer device control terminal is further configured to: acquiring manual input parameters in a product data archive database from the printing machine management system terminal, reading the current ambient temperature and humidity value of the printing machine ambient temperature and humidity sensor, extracting the same or close recorded data in the product data archive database and a product production process recording database, feeding back an output result, and waiting for an activation instruction; and configuring parameters on production equipment according to the activating instruction of the printing machine management system terminal, and executing production.
In some embodiments, the printing press equipment control end is further provided with a digital production process algorithm module, and the digital production process algorithm module is used for: presetting a time interval according to quality management requirements, automatically networking at the set time interval to obtain the execution process parameters of the current equipment and automatically recording; when the modification of the manually input parameters is detected, corresponding parameter data is saved and a corresponding record is generated, and data obtained from the product data archive is set to be unchangeable; the stored production process record is obtained and is output to the printer machine management system terminal as the production process record in the quality management requirement, and is stored into a product data archive database; wherein, printing machine equipment control end still is provided with charges of electricity energy consumption value adjustment module, charges of electricity energy consumption value module is used for: acquiring a startup and shutdown time record, executing data calculation of a production operation management system server, and acquiring a daily electricity charge energy consumption value of current equipment; and the production task amount data completed on the current day is subjected to accounting processing, the electric charge energy consumption value is obtained, the feedback result is submitted to a performance assessment system, and the electric charge energy consumption value is adjusted according to the instruction of the printer machine management system terminal.
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Fig. 1 is a flow chart of steps of a method for managing and controlling a production process of a printing shop in the color printing industry according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a production process management and control device of a printing workshop in the color printing industry according to an embodiment of the invention.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.
The present invention relates to a computer program. The solution for controlling or processing the external object or the internal object of the computer by executing the computer program compiled according to the flow by the computer based on the computer program processing flow is described.
As shown in fig. 1, based on the preferred embodiment of the present invention, the present invention provides a method for managing and controlling a production process of a printing shop in a color printing industry, wherein the method for managing and controlling a production process of a printing shop in a color printing industry comprises the following steps:
establishing a product data archive database, and storing basic information, a production process path, feeding information and output information of each procedure and available processing equipment information of each product; and
constructing a digital production process model, processing data of each production device, current process sheet data and industry passing process sheet data of each procedure of each product on a production process path, and outputting printing production standard process parameter system parameters under the current environment temperature and humidity;
the digital production process model also comprises the following steps:
acquiring manual input parameters in a product data archive database and reading a current environment temperature and humidity value;
extracting the same or close record data in the product data archive database and the product production process record database based on the read current environment temperature humidity value, feeding back an output result, and waiting for an activation instruction; and
and configuring parameters on the production equipment according to the activation instruction, and executing production.
According to the production process management and control method of the printing workshop in the color printing industry, the production operation management system and the control system of the printing machine are used for networking and data docking, the required production process parameters of the product can be automatically read and recorded in real time, a large amount of manpower is saved for registration, and the variety and the data volume of the process parameter record are improved.
It is worth mentioning that the product data archive database further comprises the following steps:
acquiring equipment parameters and sensor parameters, and establishing an equipment parameter database;
acquiring product data archive parameters of a production operation management system, and establishing a system archive parameter database; and
acquiring manually input parameter data and establishing a manually input parameter database.
Through the steps, the diversity of data processing and the accuracy of output results can be improved.
It is worth mentioning that the digital production process model further comprises the following steps:
presetting a time interval according to quality management requirements, automatically networking at the set time interval to obtain the execution process parameters of the current equipment and automatically recording;
when the modification of the manually input parameters is detected, corresponding parameter data is saved and a corresponding record is generated, and data obtained from the product data archive is set to be unchangeable; and
and acquiring and outputting the stored production process record serving as the production process record in the quality management requirement, and storing the production process record into a product data archive database.
It is worth mentioning that the production process management and control method of the printing workshop in the color printing industry comprises the following steps:
acquiring a startup and shutdown time record, executing data calculation of a production operation management system, and acquiring a daily electricity charge energy consumption value of current equipment; and
and (4) accounting and processing the data of the production task amount completed in the day, acquiring the electric charge energy consumption value, submitting a feedback result to a performance assessment system, and adjusting the electric charge energy consumption value according to an instruction.
Through the steps, based on data reading, recording and processing in the production process management process, the method can supervise and urge users to save energy, and change the current situation that the data cannot be acquired manually for energy conservation.
It can be understood that the production process management and control method of the printing workshop in the color printing industry can accumulate detailed production process parameter records of various products in the printing process, and form a printing standard production process knowledge base in various environments inside an enterprise, so that the dependence on the production process stored in the human brain is eliminated, the standard operation standard inside the enterprise is formed, the traditional mode of cultivating a new person, namely a human trainer, is not relied any more, and after a new worker arrives at a post, the new worker can perform standard operation according to dynamic standard production process guidance through simple training, so that the personnel training cost is greatly saved, and the product quality is stabilized.
Further, in order to increase the data volume of the process parameter record, the production process management and control method of the printing workshop in the color printing industry further comprises the following steps:
and acquiring process parameters of a data collection hardware terminal and a sensor of the equipment. The manual parameter input can be replaced, the labor is saved, and the data volume of the process parameter record is improved.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects.
Those skilled in the art will appreciate that the methods of the present invention may be implemented in hardware, software, or a combination of hardware and software. The present invention can be realized in a centralized fashion in at least one computer system, or in a distributed fashion where different elements are spread across several interconnected computer systems. Any kind of computer system or other apparatus adapted for carrying out the methods described herein is suited. A typical combination of hardware and software could be a general purpose computer system with a computer program that, when being loaded and executed, controls the computer system such that it carries out the methods described herein.
The present invention can be embedded in a computer program product, which comprises all the features enabling the implementation of the methods described herein. The computer program product is embodied in one or more computer-readable storage media having computer-readable program code embodied therein. According to another aspect of the invention, there is also provided a computer-readable storage medium, having stored thereon a computer program enabling a processor to carry out the steps of the method of the invention. Computer storage media is media in computer memory that stores some discrete physical quantity. Computer storage media includes, but is not limited to, semiconductors, magnetic disk memories, magnetic cores, magnetic drums, magnetic tapes, laser disks, and the like. It will be appreciated by persons skilled in the art that computer storage media are not limited by the foregoing examples, which are intended to be illustrative only and not limiting of the invention.
In accordance with another aspect of the present invention, corresponding to the embodiment of the method of the present invention, there is also provided a production process management and control system for a printing shop in the color printing industry, wherein the production process management and control system for a printing shop in the color printing industry is an application of the production process management and control method for a printing shop in the color printing industry in computer program improvement.
Specifically, the production process management and control system of the printing workshop in the color printing industry comprises a product data archive database subsystem, a digital production process model subsystem and an electric charge energy consumption management subsystem. The product data archive database subsystem establishes a product data archive database and stores basic information, production process paths, feeding information and output information of each procedure and available processing equipment information of each product; the digital production process model subsystem constructs a digital production process model, processes data of each production device, current process sheet data and industry passing process sheet data of each procedure of each product on a production process path, and outputs printing production standard process parameter system parameters under the current environment temperature and humidity; the electricity rate energy consumption management subsystem is configured to: acquiring a startup and shutdown time record, executing data calculation of a production operation management system, and acquiring a daily electricity charge energy consumption value of current equipment; and performing accounting processing on the data of the production task amount completed on the same day to obtain the electric charge energy consumption value, feeding a feedback result to a performance assessment system, and adjusting the electric charge energy consumption value according to the instruction.
Further, the digital production process model subsystem is further configured to: acquiring manual input parameters in a product data archive database and reading a current environment temperature and humidity value; extracting the same or close recorded data in the product production process recorded data sub-database of the product data archive database based on the read current environment temperature and humidity value, feeding back an output result, and waiting for an activation instruction; and configuring parameters on the production equipment according to the activation instruction, and executing production.
Wherein the product data archive database subsystem is further configured to: acquiring equipment parameters and sensor parameters, and establishing an equipment parameter database; acquiring product data archive parameters of a production operation management system, and establishing a system archive parameter database; and acquiring manually input parameter data and establishing a manually input parameter database.
Further, the digitized production process model subsystem is further configured to: presetting a time interval according to quality management requirements, automatically networking at the set time interval to obtain the execution process parameters of the current equipment and automatically recording; when the modification of the manually input parameters is detected, corresponding parameter data is saved and a corresponding record is generated, and data obtained from the product data archive is set to be unchangeable; and acquiring the stored production process record, outputting the production process record as a production process record in the quality management requirement, and simultaneously storing the production process record into a product data archive database.
According to another aspect of the present invention, there is also provided a production process management and control apparatus for a printing shop in color printing industry, the apparatus comprising: a software application, a memory for storing the software application, and a processor for executing the software application. Each program of the software application program can correspondingly execute the steps in the production process management and control method of the printing workshop in the color printing industry.
A typical combination of hardware and software could be a general purpose computer system with a computer program that, when being loaded and executed, controls the computer system such that it carries out the methods described herein.
It will be understood by those skilled in the art that the production process management and control device of the printing shop in the color printing industry may be embodied as a desktop computer, a notebook, a mobile intelligent device, etc., but the foregoing is only an example, and other intelligent devices loaded with the software application program of the present invention are also included.
As shown in fig. 2, corresponding to the embodiment of the method of the present invention, according to another aspect of the present invention, there is also provided a production process management and control device for a printing shop in color printing industry, the device includes a production operation management system server, a device networking gateway, a printing machine environment temperature and humidity sensor, a printing machine management system terminal, a printing machine device control terminal, a printing machine electronic billboard, a plurality of color gamut data collectors, a color gamut air duct temperature sensor, a color gamut air duct air volume sensor, a printing solvent viscosity automatic controller, a printing machine, and a printing machine color gamut unit. The color set data collectors are arranged between the feeding end and the discharging end and connected to the equipment networking gateway, and the equipment networking gateway is further connected with the printing machine equipment control end, the printing solvent viscosity automatic control instrument, the printing machine environment temperature and humidity sensor and the printing machine management system terminal. Each color group data collector is also connected with the color group air duct air quantity sensor, and the color group air duct temperature sensor is connected with the color group air duct air quantity sensor. The production operation management system server is connected with the equipment networking gateway, the printing machine management system terminal and the printing machine electronic billboard.
Wherein the printer device control terminal is further configured to: establishing a product data archive database, and storing basic information, a production process path, feeding information and output information of each procedure and available processing equipment information of each product; and constructing a digital production process model, processing data of each production device, data of the current process sheet and data of the industry passing process sheet of each procedure of each product on a production process path, and outputting printing production standard process parameter system parameters under the current environment temperature and humidity.
Wherein the printer device control terminal is further configured to: acquiring manual input parameters in a product data archive database from the printing machine management system terminal, reading the current ambient temperature and humidity value of the printing machine ambient temperature and humidity sensor, extracting the same or close recorded data in the product data archive database and a product production process recording database, feeding back an output result, and waiting for an activation instruction; and configuring parameters on production equipment according to the activating instruction of the printing machine management system terminal, and executing production.
The printing machine equipment control end is also provided with a digital production process algorithm module, and the digital production process algorithm module is used for: presetting a time interval according to quality management requirements, automatically networking at the set time interval to obtain the execution process parameters of the current equipment and automatically recording; when the modification of the manually input parameters is detected, corresponding parameter data is saved and a corresponding record is generated, and data obtained from the product data archive is set to be unchangeable; and acquiring the stored production process record, outputting the production process record serving as the production process record in the quality management requirement to the printer machine management system terminal, and simultaneously storing the production process record into a product data archive database.
Wherein, printing machine equipment control end still is provided with charges of electricity energy consumption value adjustment module, charges of electricity energy consumption value module is used for: acquiring a startup and shutdown time record, executing data calculation of a production operation management system server, and acquiring a daily electricity charge energy consumption value of current equipment; and the production task amount data completed on the current day is subjected to accounting processing, the electric charge energy consumption value is obtained, the feedback result is submitted to a performance assessment system, and the electric charge energy consumption value is adjusted according to the instruction of the printer machine management system terminal.
In this preferred embodiment of the present invention, the production operation management system service integrates ERP, MES, SCADA, and WMF. The printer is used for printing plastic films. The feeding end is a place for feeding the raw material film. The blanking end is a place for blanking the printed semi-finished product. The automatic controller for the solvent viscosity of the printing machine automatically controls the viscosity of the ink and the solvent mixed liquid used in printing to be in a specified range. In the air quantity sensor of the air channel of the color group, each color group is provided with a PLC (programmable logic controller) to control the drying air speed of each color group, and the air quantity value of each color group is obtained through an algorithm, for example, the collection is carried out according to the preset collection frequency. And performing data analysis, early warning analysis and the like by an algorithm in the air quantity sensor of the color group air duct. For example: in the aspect of early warning, the method can be used for mean value, filtering, fitting and the like, and meanwhile, some special result guidance algorithms need to be carried out according to other practical situations, such as: judging the startup and shutdown, judging the roll change, judging the effective yield and the like. In the color set air duct temperature sensor, each color set is provided with a temperature controller to control the temperature of drying air of each color set. In the specific embodiment, a separate temperature sensor is additionally arranged to obtain the temperature value of the drying air. And the color group data acquisition unit is used for reading the data sent by the air volume and the temperature sensor and transmitting the data to the equipment networking gateway device. And the data of the printing machine environment temperature and humidity sensor is directly transmitted to the equipment networking gateway. The equipment networking gateway can be connected with various data collectors, a PLC and the automatic printer solvent viscosity controller and transmits data to the production operation management system server. The printer machine management system terminal is used for man-machine interaction with a production operation management system, and is responsible for inputting necessary data, obtaining feedback of operation results, counting and analyzing data, checking past information and the like. The electronic billboard of the printing machine displays the statistical information of the production operation management system, and provides a large display screen of early warning information when an abnormality occurs.
In a specific variant embodiment, all the required process parameters are sorted out and classified into printer control system supply, color set control system supply, printer solvent viscosity automatic controller supply, self-mounted sensor supply, production operation management system supply and manual input supply by workers; the method comprises the steps that communication negotiation is respectively carried out between the printer equipment manufacturer end and the printer control system supplier end and between the printer solvent viscosity automatic controller supplier end and the printer equipment manufacturer end, and the parameter data belonging to the printer equipment manufacturer end and the printer control system supplier end are required to be provided by the opposite side through a unified communication protocol; according to the placement condition of the printing machine, a self-made sensor and a color set data acquisition unit are respectively additionally arranged at proper places; safe wiring, connecting the color set data collector, the sensor, the equipment controller and the like with the equipment networking gateway; the equipment networking gateway is connected with the cloud-deployed production operation management system through the router; the electronic billboard device of the printing machine is also connected with a production operation management system server through a router; all data reading and transmission are carried out in real time, and the data reading and transmission are operated for a long time without human intervention and maintenance; after the hardware environment is deployed, data debugging and parameter calibration are carried out, and the device can be put into daily use after the data debugging and parameter calibration are completed.
In the operation of the production process management and control equipment of the color printing industry printing workshop of other variant embodiments, specifically, the initialization operation is executed, and the paper process sheet data is manually input into the production operation management system server as an initial reference; specifically, the parameters of the produced product are processed, the production operation management system server searches the stored production process record of the product for a production process matched with the temperature and the humidity according to the temperature and humidity value of the current printing machine, and the dynamic production process standard is displayed on the printing machine management system terminal; specifically, when a product which is not produced in the database is detected, the production process record is automatically searched for the production process parameters of the old product close to the new product because no standard production process record data exists. Further, in the improvement of the production process, in the production execution process, each time the adjustment is performed according to the suggested dynamic standard process parameter, the production process management and control equipment of the printing workshop in the color printing industry records and stores the adjustment as a new set of production process parameter, and the production process parameter record which is confirmed to be inaccurate can be deleted. In addition, the production process management and control equipment of the printing workshop in the color printing industry can be classified according to the yield, and the set of production process parameters with large yield is superior to the production process parameters with small yield.
It will be appreciated by those skilled in the art that the present invention has been described with reference to flowchart illustrations and/or block diagrams of methods, systems and computer program products according to the invention. It will be understood that each block of the flowchart illustrations and/or block diagrams, and combinations of blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart and/or block diagram block or blocks.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the present invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the examples, and any variations or modifications of the embodiments of the present invention may be made without departing from the principles.
Claims (10)
1. A production process management and control method for a printing workshop in the color printing industry is characterized by comprising the following steps:
establishing a product data archive database, and storing basic information, a production process path, feeding information and output information of each procedure and available processing equipment information of each product; and
constructing a digital production process model, processing data of each production device, current process sheet data and industry passing process sheet data of each procedure of each product on a production process path, and outputting printing production standard process parameter system parameters under the current environment temperature and humidity;
the digital production process model also comprises the following steps:
acquiring manual input parameters in a product data archive database and reading a current environment temperature and humidity value;
extracting the same or close record data in the product data archive database and the product production process record database based on the read current environment temperature humidity value, feeding back an output result, and waiting for an activation instruction; and
and configuring parameters on the production equipment according to the activation instruction, and executing production.
2. The method for managing and controlling a manufacturing process of a printing shop in color printing industry according to claim 1, wherein the product data archive database further comprises the following steps:
acquiring equipment parameters and sensor parameters, and establishing an equipment parameter database;
acquiring product data archive database parameters of a production operation management system, and establishing a system archive parameter database; and
acquiring manually input parameter data and establishing a manually input parameter database.
3. The method for managing and controlling the production process of the printing shop in the color printing industry according to claim 1, wherein the digital production process model further comprises the following steps:
presetting a time interval according to quality management requirements, automatically networking at the set time interval to obtain the execution process parameters of the current equipment and automatically recording;
when the modification of the manually input parameters is detected, corresponding parameter data is saved and a corresponding record is generated, and data obtained from a product data archive database is set to be unchangeable; and
and acquiring and outputting the stored production process record serving as the production process record in the quality management requirement, and storing the production process record into a product data archive database.
4. The production process management and control method for the printing shop of the color printing industry according to claim 1, wherein the production process management and control method for the printing shop of the color printing industry comprises the following steps: acquiring a startup and shutdown time record, executing data calculation of a production operation management system, and acquiring a daily electricity charge energy consumption value of current equipment; and performing accounting processing on the data of the production task amount completed on the same day to obtain the electric charge energy consumption value, feeding a feedback result to a performance assessment system, and adjusting the electric charge energy consumption value according to the instruction.
5. A production process management and control system for a printing workshop in the color printing industry is characterized by comprising the following steps: the system comprises a product data archive database subsystem, a digital production process model subsystem and an electric charge energy consumption management subsystem, wherein the product data archive database subsystem is used for establishing a product data archive database and storing basic information, a production process path, feeding information and output information of each process and available processing equipment information of each product; the digital production process model subsystem constructs a digital production process model, processes data of each production device, current process sheet data and industry passing process sheet data of each procedure of each product on a production process path, and outputs printing production standard process parameter system parameters under the current environment temperature and humidity; the electricity rate energy consumption management subsystem is configured to: acquiring a startup and shutdown time record, executing data calculation of a production operation management system, and acquiring a daily electric charge energy consumption value of current equipment; and performing accounting processing on the data of the production task amount completed on the same day to obtain the electric charge energy consumption value, feeding a feedback result to a performance assessment system, and adjusting the electric charge energy consumption value according to the instruction.
6. The color printing industry print shop production process management and control system of claim 5, wherein the digital production process model subsystem is further configured to: acquiring manual input parameters in a product data archive database and reading a current environment temperature and humidity value; extracting the same or close record data in the product data archive database and the product production process record database based on the read current environment temperature humidity value, feeding back an output result, and waiting for an activation instruction; configuring parameters on the production equipment according to the activation instruction, and executing production;
wherein the product data archive database subsystem is further configured to: acquiring equipment parameters and sensor parameters, and establishing an equipment parameter database; acquiring product data archive database parameters of a production operation management system, and establishing a system archive parameter database; and acquiring manually input parameter data and establishing a manually input parameter database.
7. The color printing industry print shop production process management and control system of claim 5, wherein the digital production process model subsystem is further configured to: presetting a time interval according to quality management requirements, automatically networking at the set time interval to obtain the execution process parameters of the current equipment and automatically recording; when the modification of the manually input parameters is detected, corresponding parameter data is saved and a corresponding record is generated, and data obtained from a product data archive database is set to be unchangeable; and acquiring the stored production process record, outputting the production process record as a production process record in the quality management requirement, and simultaneously storing the production process record into a product data archive database.
8. A production process management and control device of a printing workshop in the color printing industry is characterized by comprising a production operation management system server, an equipment networking gateway, a printing machine environment temperature and humidity sensor, a printing machine management system terminal, a printing machine equipment control end, a printing machine electronic billboard, a plurality of color set data collectors, a color set air duct temperature sensor, a color set air duct air quantity sensor, a printing solvent viscosity automatic controller, a printing machine and a printing machine color set unit; the system comprises a plurality of color set data collectors, a printing machine management system terminal, a printing solvent viscosity automatic controller, a printing machine environment temperature and humidity sensor and an equipment networking gateway, wherein the plurality of color set data collectors are arranged between a feeding end and a discharging end and are connected to the equipment networking gateway; each color group data collector is also connected with the color group air duct air quantity sensor, and the color group air duct temperature sensor is connected with the color group air duct air quantity sensor; the production operation management system server is connected with the equipment networking gateway, the printing machine management system terminal and the printing machine electronic billboard; wherein the printer device control terminal is further configured to: establishing a product data archive database, and storing basic information, a production process path, feeding information and output information of each procedure and available processing equipment information of each product; and constructing a digital production process model, processing data of each production device, data of the current process sheet and data of the industry passing process sheet of each procedure of each product on a production process path, and outputting parameters of a printing production standard process parameter system under the current environment temperature and humidity.
9. The production process management and control device of a print shop of the color printing industry as claimed in claim 8, wherein said printer device control end is further configured to: acquiring manual input parameters in a product data archive database from the printing machine management system terminal, reading the current ambient temperature and humidity value of the printing machine ambient temperature and humidity sensor, extracting the same or close recorded data in the product data archive database and a product production process recording database, feeding back an output result, and waiting for an activation instruction; and configuring parameters on production equipment according to the activating instruction of the printing machine management system terminal, and executing production.
10. The production process management and control device for the printing shop of the color printing industry according to claim 8, wherein the control end of the printing machine device is further provided with a digital production process algorithm module, and the digital production process algorithm module is used for: presetting a time interval according to quality management requirements, automatically networking at the set time interval to obtain the execution process parameters of the current equipment and automatically recording; when the modification of the manually input parameters is detected, corresponding parameter data is saved and a corresponding record is generated, and data obtained from a product data archive database is set to be unchangeable; the stored production process record is obtained and is output to the printer machine management system terminal as the production process record in the quality management requirement, and is stored into a product data archive database; wherein, printing machine equipment control end still is provided with charges of electricity energy consumption value adjustment module, charges of electricity energy consumption value module is used for: acquiring a startup and shutdown time record, executing data calculation of a production operation management system server, and acquiring a daily electricity charge energy consumption value of current equipment; and performing accounting processing on the data of the production task amount completed in the same day to obtain the electric charge energy consumption value, feeding back a result to a performance assessment system, and adjusting the electric charge energy consumption value according to an instruction of the printing machine management system terminal.
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