CN108665132A - A kind of paper making equipment is intelligent to put patrolling and checking management system and application method - Google Patents
A kind of paper making equipment is intelligent to put patrolling and checking management system and application method Download PDFInfo
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Abstract
The invention discloses a kind of paper making equipments intelligently to put patrolling and checking management system and application method, belongs to device management techniques field.It includes equipment spot checking database, intelligence point inspection instrument and intelligent sensing unit based on WEB, planned polling module built in equipment spot checking database based on WEB, set-point patrol plan generates point patrol task, and by being reached under wireless network on intelligence point inspection instrument；Intelligent sensing unit is built-in with bluetooth, is adsorbed on by magnet base in the equipment for waiting for an inspection；There are inspection APP softwares and a bluetooth built in intelligence point inspection instrument, pass through operating point inspection APP software download point patrol tasks, and corresponding equipment real time data is acquired by Bluetooth control intelligent sensing unit, defined patrol plan is pressed successively executes gathered data, and the synchronized upload related data extremely equipment spot checking database based on WEB.The present invention has the advantages that simple structure and reasonable design, easily fabricated.
Description
Technical field
The invention belongs to device management techniques fields, and inspection management is intelligently put more specifically to a kind of paper making equipment
System and application method.
Background technology
Paper industry produces more and more large-scale, high speed, automation, and equipment investment is big, continuous production long flow path, machinery
Equipment failure shutdown can cause heavy economic losses, therefore the requirement to equipment management is very high.But traditional artificial point inspection is used
The mode of five senses does an inspection, or uses extremely easy instrument, and information collection mode is single, and paper pen copies the cumbersome, low of typing
It is effect, time-consuming, laborious, the subjective experience of testing staff is relied on, it is different that everyone corresponds to inspection equipment, the understanding of emergencing testeding project,
Status information of equipment obtains deficiency and conclusion is unreliable, especially faces current flow of personnel pressure, the artificial ginseng for putting inspection
Difference is with regard to bigger；In addition, point inspection lacks standardization guidance and scientific management, it is difficult to carry out science to live check staff
Supervision, investigation and examination, data are untrue reliable, can not examine or check check staff and whether correspond to inspection equipment having carried out conscientious inspection
It looks into；Furthermore status information of equipment lacks effective describing mode and circulation approach, and point inspection data is easy to lose, can not protect for a long time
It deposits, statistical query is difficult, can all be generated after point inspection every time and largely record, summarizes, analyzes and count, workload is quite big, poor
Wrong gaps and omissions occurs often and papery data preserves difficult, easy loss, is recorded if wanting to investigate certain day, need to browse great mass of data.
Through retrieval, the Chinese patent of publication number CN105447576A discloses a kind of equipment management system, including equipment point
Module, checking maintenance module, technology files module and spare parts management module are examined, wherein equipment point-detecting module includes plan point inspection
Module and maintenance repair project submodule, plan point inspection submodule automatic fitration show the work project on the same day, remind user
The focus of today, and show in ordinary maintenance project submodule the project name of failure；Checking maintenance module is for showing
The project of complete overhaul；Technology files module show all equipment include equipment maintenance record, technical parameter, equipment lubrication,
Equipment deterioration and spare part information；Spare parts management module includes spare part setting submodule and reports part plan submodule
Block is used for the control and management of spare part quantity.The management system is only used for a statistical management for inspection data, cannot achieve
The real-time management of line, the scope of application are restricted, and do not have promotional value.
For another example, the Chinese patent of publication number CN101847285A discloses a kind of equipment management system for inspection and point inspection
System, because it uses central server, RFID reader, RFID operation card, RFID device label, RFID hand-held data gathering devices
And printer, in use, passing inspection route, flow and inspection item down to RFID handheld datas by central server update
Collector will can show after RFID operation card and RFID hand-held data gathering device certifications success, select inspection route, utilize
RFID hand-held data gathering devices read RFID device label, and RFID hand-held data gathering devices show equipment routing inspection, point inspection project, and
Inspection item by item one by one, monitoring, recording device running state data upload inspection data, are compared, infer, must be out of order
Omen, diagnosis are out of order, real-time display be out of order hidden danger point, the time, state description, judge reason, take measures, reminding employees
Timely processing makes log equipment operating status be in foreseeable controlled state, is effectively prevented from catastrophic failure and controls accidental
The generation of failure.The management system structure is complex, needs to be equipped with a large amount of ancillary equipment, input cost is big.
Invention content
1, it to solve the problems, such as
The unreliable and status information of equipment that inspection data are manually put for existing paper making equipment lacks effective description
The problem of mode and approach of circulation, point inspection data is easy to lose, the present invention provide a kind of paper making equipment intelligence point inspection management system
System, ensures the reliability of paper making equipment point inspection data, while an inspection data are recorded, summarize, analyze and being counted, and protects
It is long to deposit the time, not easy to lose.
2, technical solution
To solve the above problems, the present invention adopts the following technical scheme that.
A kind of intelligent point patrolling and checking management system of paper making equipment of the present invention, include equipment spot checking database based on WEB,
Intelligence point inspection instrument and intelligent sensing unit, planned polling module built in the equipment spot checking database based on WEB, root
According to production requirement, set-point patrol plan generates point patrol task, and by being reached under wireless network on intelligence point inspection instrument；Institute
It states intelligent sensing unit and is built-in with bluetooth, be adsorbed on by magnet base in the equipment for waiting for an inspection, export relevant detection in real time
Parameter；There are inspection APP softwares and a bluetooth built in the intelligence point inspection instrument, passes through operating point inspection APP software download point inspections
Task, and corresponding equipment real time data is acquired by Bluetooth control intelligent sensing unit, defined patrol plan is pressed successively
Execute gathered data, and the synchronized upload related data extremely equipment spot checking database based on WEB.
As a further improvement on the present invention, the intelligent sensing unit includes vibrating sensor, temperature sensor, displacement
The combination of one or more of sensor and speed probe, intelligent sensing unit is wireless by 4G or WIFI modes
Communication modes realize that gathered data uploads in real time.
As a further improvement on the present invention, the intelligence point inspection instrument is industrial intelligent machine, industrial function machine, industry PDA/
One kind in IPAD, commercial mobile phone, commercial function machine, PAD/IPAD, realizes vibratory output, temperature, displacement, the collection of rotating speed and biography
It is defeated, and recorded a video by included camera floor photo and live recording.
As a further improvement on the present invention, the equipment spot checking database based on WEB is also built-in with equipment management
Information analysis Reports module, which generates and exports related facility information report, and point inspection, analysis result information, main
To include statement of equipment, measuring point report, alarm logging report, machine monitoring report, waveform frequency spectrum report, point inspection datagram
Table, newest inspection report, in violation of rules and regulations record report etc.；Meanwhile it is defeated that result report is embedded in each data analysis function
Go out function, as a result Report or list can be exported directly on a printer, can also be stored in PDF format file and Word format text
Part.
As a further improvement on the present invention, the equipment spot checking database based on WEB is also built-in with information push
A patrol task, statement of equipment, alarm logging, machine monitoring report etc. are pushed to related personnel by module by wechat platform,
Accomplish that information flattening is transmitted.
As a further improvement on the present invention, which further includes NFC tags, and NFC tags fix peace
It is placed on and waits on an inspection device or measuring point neighbouring position, putting inspection instrument so as to intelligence passes through reading NFC electronics marks when data acquires
Label carry out quick-searching to the information of relevant device or measuring point.
As a further improvement on the present invention, it is added on the configuration measuring point of the equipment spot checking database based on WEB
There are OPC measuring points, it, will by OPC measuring points for the association between paper making equipment intelligently point patrolling and checking management system and opc server
The significant data of DCS system is sent to paper making equipment and intelligently puts on patrolling and checking management system in real time, regularly, can be in intelligently point inspection
Smooth display OPC real time datas, historical data and event data etc. in client.
It is a further object of the present invention to provide the application methods that a kind of paper making equipment intelligently puts patrolling and checking management system, including with
Lower specific steps：
(1) established in the equipment spot checking database based on WEB off-line device and measuring point management list architecture,
Setting various parameters establish picture navigational structure；
(2) according to production requirement, by plan point polling module set-point patrol plan, point patrol task is generated, is passed through
Wireless network synchronizes down biography point patrol task to intelligence and puts on inspection instrument；
(3) by operating the point inspection APP software download point patrol tasks in intelligence point inspection instrument, and pass through Bluetooth control intelligence
Energy sensing unit acquires corresponding equipment real time data, presses defined patrol plan successively and executes gathered data, and synchronizes
Related data is passed to the equipment spot checking database based on WEB；
(4) analysis and management function that equipment spot checking database of the basis based on WEB is provided, Develop Data analysis,
Condition adjudgement, result form output services.
As a further improvement on the present invention, in the step (3), if emergency is met, in no patrol plan
Under conditions of, it, will by wireless network after interim data acquisition under putting patrol plan pattern, data acquisition task
The data collected upload in equipment spot checking database of the deposit based on WEB.
3, advantageous effect
Compared with the prior art, beneficial effects of the present invention are：
(1) management system of the invention improves a routing inspection efficiency and point inspection quality, is realized by intelligent sensing unit
The work such as meter reading, record, data acquisition, are directly uploaded to server, the personnel of not needing will put the typings computer such as patrol record, no
Only realize that equipment spot checking work is with no paper, reduce cost, and reduce it is artificial play tricks, data acquisition is true and reliable；
(2) management system of the invention reach a specialized inspection tissue, point inspection work institutionalization, point method for inspecting with
Content standardization, point inspection process specification and point inspection result information, can be such that equipment personnel dynamically grasp at any time and set
Standby health status accurately formulates rational equipment operation and maintenance plan, reduces maintenance cost；
(3) management system of the invention realizes intelligent work, can accomplish it is faulty find in advance, on-call maintenance,
It prevents trouble before it happens, utmostly improves the reliability and integrity of production equipment, patrol officer's technology is required to reduce, it can be with
Flow of personnel is coped with well；
(4) management system of the invention can transmit production information flattening, can at any time push to major hidden danger specially
Industry personnel and administrative staff improve response speed；
(5) the configuration of the present invention is simple, reasonable design are easily fabricated.
Description of the drawings
Fig. 1 is the structure diagram that paper making equipment of the present invention intelligently puts patrolling and checking management system.
In figure：1, the equipment spot checking database based on WEB；1-1, plan point polling module；1-2, device management information
Analytical statement module；1-3, info push module；1-4, OPC measuring point；2, intelligence point inspection instrument；3, intelligent sensing unit；4, NFC electricity
Subtab；5, magnet base；6, an inspection device is waited for.
Specific implementation mode
The present invention is further described below with reference to specific embodiment.
Embodiment 1
As shown in Figure 1, a kind of paper making equipment intelligently puts patrolling and checking management system, include the equipment spot checking data based on WEB
Library 1, intelligence point inspection instrument 2, intelligent sensing unit 3 and NFC tags 4, the equipment spot checking database 1 based on WEB are built-in with
Plan point polling module 1-1, according to production requirement, set-point patrol plan generates point patrol task, and by under wireless network
It reaches on intelligence point inspection instrument 2；Intelligent sensing unit 3 is built-in with bluetooth, is adsorbed on and is waited on an inspection device 6 by magnet base 5, real
When export relevant detection parameters；There are inspection APP softwares and a bluetooth built in intelligence point inspection instrument 2, it is soft by operating point inspection APP
Part download point patrol task, and corresponding equipment real time data is acquired by Bluetooth control intelligent sensing unit 3, successively by regulation
Point patrol plan execute gathered data, and synchronized upload related data is to the equipment spot checking database 1 based on WEB；NFC electricity
Subtab 4, which is fixedly placed in, to be waited on an inspection device 6 or measuring point neighbouring position, so as to put inspection instrument 2 logical when data acquires for intelligence
Cross read NFC tags 4 come quick-searching to relevant device or measuring point information.
In the present embodiment, the effect of intelligent sensing unit 3 is uploaded in real time by 4G or WIFI modes gathered data, root
According to the demand of gathered data, wherein may include multiple sensors, such as vibrating sensor, temperature sensor, displacement sensor
With speed probe etc., the intelligent sensing unit 3 in the present embodiment is for collecting temperature and displacement data comprising temperature biography
Sensor and displacement sensor.
The effect of corresponding intelligence point inspection instrument 2 is to realize vibratory output, temperature, displacement, the collection of rotating speed and transmission, and pass through
Included camera floor photo and live recording video recording, according to the demand used, wherein may include industrial intelligent
Machine, industrial function machine, industry PDA/IPAD, commercial mobile phone and commercial function machine etc., the intelligence point in the present embodiment examine instrument 2 in order to
The collection and transmission for realizing vibratory output, temperature, can be industrial intelligent machine.
A kind of paper making equipment intelligently puts the application method of patrolling and checking management system, including step in detail below：
(1) the management list system knot of off-line device and measuring point is established in the equipment spot checking database 1 based on WEB
Structure is arranged various parameters, establishes picture navigational structure；
(2) according to production requirement, by the plan point set-points polling module 1-1 patrol plan, point patrol task is generated, is led to
Wireless network is crossed, biography point patrol task to intelligence is synchronized down and puts on inspection instrument 2；
(3) by operating the point inspection APP software download point patrol tasks in intelligence point inspection instrument 2, and pass through Bluetooth control
Intelligent sensing unit 3 acquires corresponding equipment real time data, presses defined patrol plan successively and executes gathered data, and is synchronous
Related data is uploaded to the equipment spot checking database 1 based on WEB；If emergency is met, in the condition of no patrol plan
Under, after interim data acquisition under putting patrol plan pattern, data acquisition task, it will be acquired by wireless network
To data upload deposit the equipment spot checking database 1 based on WEB in；
(4) analysis and management function that equipment spot checking database of the basis based on WEB is provided, Develop Data analysis,
Condition adjudgement, result form output services.
Embodiment 2
A kind of paper making equipment of the present embodiment intelligently puts patrolling and checking management system, and structure is similar to Example 1, and difference exists
Also be built-in with device management information analytical statement module 1-2 in, the equipment spot checking database 1 based on WEB, the module generate and
Related facility information report, and point inspection, analysis result information are exported, includes mainly statement of equipment, measuring point report, alarm note
Record report, machine monitoring report, waveform frequency spectrum report, point inspection data sheet, newest inspection report, in violation of rules and regulations record report
Deng；Meanwhile result report output function is embedded in each data analysis function, as a result Report or list can be in printer
It is upper directly to export, PDF format file and Word format file can also be stored in.
Embodiment 3
A kind of paper making equipment of the present embodiment intelligently puts patrolling and checking management system, and structure is similar to Example 1, and difference exists
In the equipment spot checking database 1 based on WEB is also built-in with info push module 1-3, by point patrol task, statement of equipment, report
Alert record, machine monitoring report etc. are pushed to related personnel by wechat platform, accomplish that information flattening is transmitted.
Embodiment 4
A kind of paper making equipment of the present embodiment intelligently puts patrolling and checking management system, and structure is similar to Example 1, and difference exists
In, OPC measuring point 1-4 are had additional on the configuration measuring point of the equipment spot checking database 1 based on WEB, be used for paper making equipment intelligence point
Association between patrolling and checking management system and opc server in real time, is regularly sent out the significant data of DCS system by OPC measuring points
Paper making equipment is sent to intelligently on point patrolling and checking management system, can on intelligently putting inspection client smooth display OPC real time datas,
Historical data and event data etc..
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (9)
1. a kind of paper making equipment intelligently puts patrolling and checking management system, which is characterized in that include the equipment spot checking database based on WEB
(1), intelligence, which is put, examines instrument (2) and intelligent sensing unit (3), planned built in the equipment spot checking database (1) based on WEB
Point polling module (1-1), according to production requirement, set-point patrol plan generates point patrol task, and by being passed under wireless network
It is put on inspection instrument (2) to intelligence；The intelligent sensing unit (3) is built-in with bluetooth, is adsorbed on by magnet base (5) and waits for an inspection
In equipment (6), relevant detection parameters are exported in real time；The intelligence point inspection instrument (2) is built-in inspection APP softwares and a bluetooth,
It is set accordingly by operating point inspection APP software download point patrol tasks, and by Bluetooth control intelligent sensing unit (3) acquisition
Standby real time data presses defined patrol plan and executes gathered data, and synchronized upload related data extremely setting based on WEB successively
Standby point Patrol Inspection Database (1).
2. paper making equipment according to claim 1 intelligently puts patrolling and checking management system, which is characterized in that the intelligent sensing list
First (3) include the group of one or more of vibrating sensor, temperature sensor, displacement sensor and speed probe
It closes, intelligent sensing unit (3) realizes that gathered data uploads in real time by the wireless communication mode of 4G or WIFI modes.
3. paper making equipment according to claim 1 intelligently puts patrolling and checking management system, which is characterized in that the intelligence point inspection instrument
(2) it is one kind in industrial intelligent machine, industrial function machine, industry PDA/IPAD, commercial mobile phone, commercialization function machine, PAD/IPAD,
It realizes vibratory output, temperature, displacement, the acquisition of rotating speed, and is recorded by included camera floor photo and live recording
Picture.
4. paper making equipment according to claim 1 intelligently puts patrolling and checking management system, which is characterized in that described based on WEB's
Equipment spot checking database (1) is also built-in with device management information analytical statement module (1-2).
5. paper making equipment according to claim 1 intelligently puts patrolling and checking management system, which is characterized in that described based on WEB's
Equipment spot checking database (1) is also built-in with info push module (1-3).
6. paper making equipment according to claim 1 intelligently puts patrolling and checking management system, which is characterized in that the management system is also wrapped
Including NFC tags (4), NFC tags (4), which are fixedly placed in, to be waited on an inspection device (6) or measuring point neighbouring position, so as to
Intelligence point inspection instrument (2) is when data are acquired by reading NFC tags (4) come quick-searching to relevant device or the letter of measuring point
Breath.
7. paper making equipment according to claim 1 intelligently puts patrolling and checking management system, which is characterized in that described based on WEB's
OPC measuring points (1-4) are had additional on the configuration measuring point of equipment spot checking database (1), and inspection management is intelligently put for paper making equipment
Association between system and opc server.
8. a kind of paper making equipment described in claim 1 intelligently puts the application method of patrolling and checking management system, including in detail below
Step：
(1) established in the equipment spot checking database (1) based on WEB off-line device and measuring point management list architecture,
Setting various parameters establish picture navigational structure；
(2) according to production requirement, by the plan point set-point polling module (1-1) patrol plan, point patrol task is generated, is passed through
Wireless network synchronizes down biography point patrol task to intelligence and puts on inspection instrument (2)；
(3) by operating the point inspection APP software download point patrol tasks in intelligence point inspection instrument (2), and pass through Bluetooth control intelligence
Energy sensing unit (3) acquires corresponding equipment real time data, presses defined patrol plan successively and executes gathered data, and is synchronous
Related data is uploaded to the equipment spot checking database (1) based on WEB；
(4) analysis and management function that equipment spot checking database (1) of the basis based on WEB is provided, Develop Data analysis, shape
State judgement, result form output services.
9. paper making equipment according to claim 8 intelligently puts the application method of patrolling and checking management system, which is characterized in that in institute
It states in step (3), if meeting emergency, under conditions of no patrol plan, is completed under point patrol plan pattern temporarily
Data acquire, and after data acquisition task, the data collected are uploaded equipment of the deposit based on WEB by wireless network
In point Patrol Inspection Database (1).
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| CN201710216623.6A CN108665132A (en) | 2017-04-02 | 2017-04-02 | A kind of paper making equipment is intelligent to put patrolling and checking management system and application method |
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| CN201710216623.6A CN108665132A (en) | 2017-04-02 | 2017-04-02 | A kind of paper making equipment is intelligent to put patrolling and checking management system and application method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109993327A (en) * | 2019-04-28 | 2019-07-09 | 秦皇岛智隆网络科技有限公司 | equipment maintenance system and maintenance method |
| CN110647092A (en) * | 2019-11-05 | 2020-01-03 | 四川环龙技术织物有限公司 | Data acquisition monitoring system applied to papermaking press felt equipment |
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| CN115376218A (en) * | 2021-11-25 | 2022-11-22 | 广东中奥物业管理有限公司 | PDA (personal digital assistant) inspection management system and inspection method |
| CN115860296A (en) * | 2022-11-26 | 2023-03-28 | 宝钢工程技术集团有限公司 | Remote inspection method and system based on 3D road network planning |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109993327A (en) * | 2019-04-28 | 2019-07-09 | 秦皇岛智隆网络科技有限公司 | equipment maintenance system and maintenance method |
| CN109993327B (en) * | 2019-04-28 | 2020-05-05 | 秦皇岛智隆网络科技有限公司 | Equipment maintenance system and maintenance method |
| CN110647092A (en) * | 2019-11-05 | 2020-01-03 | 四川环龙技术织物有限公司 | Data acquisition monitoring system applied to papermaking press felt equipment |
| CN112270474A (en) * | 2020-10-28 | 2021-01-26 | 贵阳铝镁设计研究院有限公司 | Based on aluminium oxide production facility management system |
| CN115376218A (en) * | 2021-11-25 | 2022-11-22 | 广东中奥物业管理有限公司 | PDA (personal digital assistant) inspection management system and inspection method |
| CN115860296A (en) * | 2022-11-26 | 2023-03-28 | 宝钢工程技术集团有限公司 | Remote inspection method and system based on 3D road network planning |
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Application publication date: 20181016 |