CN103106559A - Virtual-actual fusion industrial engineering comprehensive experiment system - Google Patents
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Abstract
The invention discloses a virtual-actual fusion industrial engineering comprehensive experiment system. The virtual-actual fusion industrial engineering comprehensive experiment system comprises an enterprise resource planning (ERP) module, a manufacturing execution system (MES) and a production module. The ERP module is used for making operational plans of products, sending the operational plans to the MES, determining needed material according to the operational plans, making corresponding material distribution plans, and distributing the material distribution plans to the production module. The MES is used for judging whether the production module has corresponding production technology according to the operational plans, if yes, the MES controls the production module to carry out process and production on the distributed materials according to the production technology; and if not, the MES is used for calling virtual simulation information in the ERP module to simulate a production process of the products in the production module, wherein the MES is further used for carrying out quality data analysis and production performance analysis on the products after the products are produced. By means of the virtual-actual fusion industrial engineering comprehensive experiment system, experiment ranges are enlarged, and development cost of the experiment system is reduced.
Description
Technical field
The present invention relates to experimental system, relate in particular to the Industrial Engineering comprehensive experimental system that a kind of actual situation merges.
Background technology
IE(Industrial Engineering, Industrial Engineering) be the cross discipline that engineering combines with management science.In the world, the main study subject of Industrial Engineering is production system and service system.Also be in the development primary stage at China IE, mainly study the efficient of industrial system, it utilizes natural science and other technology that research object is observed, tests, analyzes, designed.Many important technologies of Industrial Engineering and theoretical method all derive from produces reality, and IE slip-stick artist must have very strong practice and engineering analysis and designed capacity.Therefore, IE has very strong practicality and application, and practical teaching is an indispensable ring in its teaching process, is students practise and the integrated use knowledge solving practical problems ability of cultivating, and guarantees the necessary means of Talent-cultivating Quality.
First IE specialty of China in 1993 has developed 20 years since colleges and universities of some institutes set up, and has obtained significant progress from aspects such as professional scale, teaching systems.But the Experimental Establishment of IE specialty and experiment condition are all very weak, and due to IE with to produce the actual degree of association high and involve a wide range of knowledge, under the condition of limited fund, be difficult to various systems and running status thereof that IE faces are shown in the laboratory truly, the student can't really realize real enterprise production environment in experimentation, cause the integral experiment weak effect.Therefore, how according to own Professional Characteristics, build fully simulated enterprise production actual environment under the existing resource condition, can cover comprehensively, and the experimental system of organic integration Development of IE knowledge, seem particularly important.
Mainly there is following defective in the experimental system of present domestic university Industrial Engineering:
1) involvement aspect is narrow: due to the restriction of hardware system, the object that therefore is used for experiment is generally fairly simple, can't embody the enterprise practical production run fully;
2) cost is high: due to the hardware environment that needs simulated enterprise, need purchase various types of hardware equipment, if need the more enterprise of embodying to produce reality, just must buy more hardware device, cause the cost of experiment porch to improve;
3) extensibility is not strong: hardware is not in case purchase is just allowed to change, and therefore, the content of experiment is just more fixing comparatively speaking, does not have good extendability;
4) experiment is uncomprehensive: each experiment is relatively independent, only pays attention to the experiment of individual event knowledge and technology, ignores the characteristics that the Industrial Engineering various courses is closely connected, and experiment is not comprehensive, and the student lacks the full appreciation of whole professional knowledge and technology and digests.
Summary of the invention
The purpose of this invention is to provide the Industrial Engineering comprehensive experimental system that a kind of actual situation merges, enlarged the scope of experiment, reduce the development cost of experimental system.
The Industrial Engineering comprehensive experimental system that a kind of actual situation merges, this system comprises: Enterprise Resources Plan ERP module, Manufacturing Executive System MES, production module;
Described ERP module is used for formulating the production schedules of product and being issued to described MES and determining required material and formulate corresponding material allocation plan according to described production schedules, and is distributed to the production module;
Described MES is used for judging according to production schedules whether the production module possesses corresponding production technology;
If the described production module of described MES control is carried out processing according to described production technology to the material of providing and delivering; Otherwise, simulate the production run of this product by the virtual emulation information that described MES calls in described ERP module in the production module;
Wherein, described MES also is used for after this production is complete, it being carried out qualitative data analysis and production performance analysis.
As seen from the above technical solution provided by the invention, utilize MES as integrated framework, the Industrial Engineering various courses is closely connected; And replace expensive equipment and the changeable enterprise practical production run of Simulation of Complex by virtual emulation information, and can experience various kinds of equipment and various process, reduce greatly the development cost of experimental system, enlarged the scope of experiment.
Description of drawings
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, during the below will describe embodiment, the accompanying drawing of required use is done to introduce simply, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite of not paying creative work, can also obtain other accompanying drawings according to these accompanying drawings.
The schematic diagram of the Industrial Engineering comprehensive experimental system that a kind of actual situation that Fig. 1 provides for the embodiment of the present invention one merges;
The schematic diagram of the Industrial Engineering comprehensive experimental system that another actual situation that Fig. 2 provides for the embodiment of the present invention two merges;
Process flow diagram when a kind of task management module that Fig. 3 provides for the embodiment of the present invention two is worked.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Based on embodiments of the invention, those of ordinary skills belong to protection scope of the present invention not making the every other embodiment that obtains under the creative work prerequisite.
Embodiment one
As shown in Figure 1, the schematic diagram of the Industrial Engineering comprehensive experimental system that a kind of actual situation provided by the invention merges, this system mainly comprises: Enterprise Resources Plan ERP module 11, Manufacturing Executive System MES 12, production module 13;
Described ERP module 11 is used for formulating the production schedules of product and being issued to described MES12 and determining required material and formulate corresponding material allocation plan according to described production schedules, and is distributed to production module 13;
Described MES12 is used for judging according to production schedules whether production module 13 possesses corresponding production technology;
If the described production module 13 of described MES12 control is carried out processing according to described production technology to the material of providing and delivering; Otherwise, simulate the production run of this product by the virtual emulation information that described MES12 calls in described ERP module 11 in production module 13;
Wherein, described MES12 also is used for after this production is complete, it being carried out qualitative data analysis and production performance analysis.
In ERP module 11 in the present embodiment, built-in virtual emulation module 111 provides virtual emulation information to simulate actual operation when externally condition can't satisfy the experiment demand, thereby enterprise's production environment of an actual situation combination (virtual emulation, video and physical device combine) is provided for experiment.
Concrete: in the present embodiment, the principle of work of modules is as follows:
The function of ERP module 11 can comprise three parts at least: the production schedules of 1. formulating product; 2. set up material configured list and the manufacture craft list of corresponding product; 3. the built-in virtual emulation module 111 that virtual emulation information is provided.
The function of MES12 can comprise three parts at least: 1. carry out production plan; 2. product is carried out qualitative data analysis and production performance analysis.
At first, ERP module 11 is issued to MES12 with the production schedules of the product that makes, and will produce the required material allocation of this product to production module 13.
Then, described MES12 obtains the product that will produce according to production schedules, then learns by the list of inquiry manufacture craft and produce the technique that this product adopts; Judge simultaneously whether this technique can be completed by production module 13.
If the described production module 13 of described MES12 control is carried out processing according to described production technology to the material of providing and delivering; Otherwise, provide corresponding virtual emulation information (for example, digital model) to simulate the production run of this product in production module 13 by the built-in virtual emulation module 111 of ERP module 11.
Simultaneously, after production is complete, it is carried out qualitative data analysis form all kinds of quality inspection figures (for example, quality control chart, process capability chart etc.), and carry out production performance analysis (for example, computing equipment utilization factor, line balancing rate).
The embodiment of the present invention is closely connected the Industrial Engineering various courses by utilizing MES as integrated framework; And replace expensive equipment and the changeable enterprise practical production run of Simulation of Complex by virtual emulation information, and can experience various kinds of equipment and various process, reduce greatly the development cost of experimental system, enlarged the scope of experiment.
Embodiment two
For the ease of understanding the present invention, existing 2 couples of the present invention by reference to the accompanying drawings are described further.As shown in Figure 2, native system mainly comprises:
Enterprise Resources Plan ERP module 21, Manufacturing Executive System MES 22, production module 23;
Described ERP module 21 is used for formulating the production schedules of product and is issued to described MES22 and formulates corresponding material allocation plan according to described production schedules, and being distributed to production module 23;
Described MES22 is used for judging according to production schedules whether production module 23 possesses corresponding production technology;
If the described production module 23 of described MES22 control is carried out processing according to described production technology to the material of providing and delivering; Otherwise, simulate the production run of this product by the virtual emulation information that described MES22 calls in described ERP module 21 in production module 23;
Wherein, described MES22 also is used for after this production is complete, it being carried out qualitative data analysis and production performance analysis.
Further, above-mentioned ERP module 21 specifically can but be not limited to comprise:
Basis MBM 211 is used for configuring resource required when producing the required material of each product, processing and assembly technology and processing and assembling;
Described basic MBM 211 comprises: Modeling in Product module 2111 is used for setting up the configured list of producing the required material of each product; Technology Modeling module 2112 is used for setting up the technique list that the required material of each product is processed and assembled; Resource Modeling module 2113, the list that is used for setting up resource requirement when using processing and assembly technology wherein, comprises hardware resource 21131 and virtual emulation resource 21132.
Planning management module 212 is used for formulating distribution plan and material procurement plan according to producing the required material of a certain generation;
Described planning management module 212 comprises: MPS module 2121 is used for determining product to be produced; Material requirements calculating module 2122 is used for calculating the required material of this product of producing; Procurement plan module 2123 is used for material required according to this product of producing and formulates the material procurement plan; Production schedules module 2124 is for the production schedule of formulating and issue this product; Material allocation schedule module 2125 is used for calculating required material and formulating distribution plan according to the production schedule of this product.
Inventory management module 213 is used for carrying out materiel warehouse-in or corresponding materiel warehouse-out and dispensing according to buying or distribution plan that the planning management module issues;
Described inventory management module 213 comprises: stock management module 2131 is used for the material of described procurement plan module buying is carried out stock management; Go out database management module 2132, be used for formulating distribution plan according to described material allocation schedule module and carry out corresponding materiel warehouse-out and dispensing; Stock material analysis module 2133 is used for stock's material is analyzed.
Further, above-mentioned MES22 specifically can but be not limited to comprise:
Task management module 221 is used for carrying out according to the production schedules that receives guidance, monitoring and the quality management of operation;
Described task management module 221 specifically comprises: task instruction module 2211 is used for carrying out writing of the dispatching distribution of operation and product birth certificate number according to production schedules; Monitoring operation module 2212 is used for number obtaining according to the birth certificate of product the process data of product, determines the mode of production and carries out Real Time Monitoring; Quality management module 2212 is used for the qualitative data analysis of product and computing equipment utilization factor, line balancing rate.
Experiment management module 222 is used for record product process and production performance data.
Further, above-mentionedly carry out qualitative data analysis and the production performance analysis comprises:
By the quality data analysis being formed all kinds of quality inspection figures, analysis comes computing equipment utilization factor and line balancing rate to production performance, and with this personnel's that finish the work performance appraisal.
Further, above-mentioned production module 23 specifically can but be not limited to comprise:
Processing module 231 is used for by machining tool, material being processed;
Load module 232 is used for the material after processing is assembled.
In addition, this system also comprises: experimental situation setting module 24 is used to the production module to set virtual production environment.
The below will do detailed introduction to modules in native system and function thereof, and the reciprocal process the during work of each functional module of refinement.
At first, ERP module 21 can be divided into three parts introduces:
1) basic MBM 211 is used for configuring resource required when producing the required material of each product, processing and assembly technology and processing and assembling.It mainly is divided into three parts: Modeling in Product module 2111, Technology Modeling module 2112 and Resource Modeling module 2113.Modeling in Product module 2111 be used for to set up is produced the configured list of the required material of each product, and for example, the production product A needs parts a, parts b and parts c, and simultaneously, parts c is made by parts d and parts e etc.Technology Modeling module 2112, be used for setting up the technique list that the required material of each product is processed and assembled, for example, set up the processing technology list of the required parts a of production product A, parts b and parts c, and set up technique list that parts a, parts b and parts c are assembled etc.; In addition, the technique informations such as technology characteristics information, operation card, job instruction, standard work force, processing quality standard can also be set in the technique list.Resource Modeling module 2113, the list that is used for setting up resource requirement when using processing and assembly technology comprises hardware resource and virtual emulation resource; Hardware resource herein mainly represents in esse resource, for example, and machining tool, assembly line etc.; The virtual emulation resource mainly comprises realistic model, video etc.; Technique corresponding to a certain product of production its role is to when can't realize by hardware resource, system can access corresponding video or realistic model, can understand corresponding process by video or realistic model, and system can by quality and man-hour distribution function, calculate the time of this operation process finishing and the remaining mass of processing, these data are the same with the data that the operation of actual hands-on obtains, in order to follow-uply carry out qualitative data analysis and production performance analysis.
2) planning management module 212 is used for formulating distribution plan according to producing the required material of a certain generation.It mainly comprises: MPS module 2121, material requirements calculating module 2122, procurement plan module 2123, production schedules module 2124 and material allocation schedule module 2125.MPS module 2121 is used for determining product to be produced, namely forms MPS according to Production requirement.Material requirements calculating module 2122 is used for calculating the required material of this product of producing, and for example, in combination product MBM 2111, the configured list of the required material of each product calculates kind and the quantity of producing the required material of this product.Procurement plan module 2123 is used for material required according to this product of producing and formulates the material procurement plan, also can formulate procurement plan in conjunction with tank farm stock according to the checkout result of material requirements calculating module 2122.Production schedules module 2124 is for the production schedule of formulating and issue this product.Material allocation schedule module 2125 is used for calculating required material and formulating distribution plan according to the production schedule of this product.
3) inventory management module 213, are used for carrying out materiel warehouse-in or corresponding materiel warehouse-out and dispensing according to buying or distribution plan that the planning management module issues.Mainly comprise: stock management module 2131, go out database management module 2132 and stock material analysis module 2133.Stock management module 2131 is used for the material of described procurement plan module buying is carried out stock management; Go out database management module 2132, be used for formulating distribution plan according to described material allocation schedule module and carry out corresponding materiel warehouse-out and dispensing; Stock material analysis module 2133 is used for stock's material is analyzed.
Then, but MES22 can be divided into two parts:
1) task management module 221 is used for carrying out according to the production schedules that receives guidance, monitoring and the quality management of operation.It mainly comprises: task instruction module 2211, monitoring operation module 2212 and quality management module 2212.Task instruction module 2211 is used for carrying out writing of the dispatching distribution of operation and product birth certificate number according to production schedules; Monitoring operation module 2212 is used for number obtaining according to the birth certificate of product the process data of product, determines that processing and assembling mode also carry out Real Time Monitoring; Quality management module 2212 is used for product is carried out qualitative data analysis and production performance analysis.
Concrete, the workflow of this module mainly comprises following several step as shown in Figure 3:
Step 31, generate product birth certificate number according to production schedules, and write in electronic tag with the product binding.
Step 32, read electronic tag on product by the station of production equipment and obtain product birth certificate number, and number obtain the information such as production technology data, quality standard, job instruction of product according to the product birth certificate.
Can the production technology of step 33, judgement product realize by the production module, if change step 34 over to, otherwise change step 35 over to.
Step 34, produce this product by the production module according to process data and quality standard production control module, and to the production run Real Time Monitoring, record process time and qualitative data etc.
Step 35, the operation of simulating reality by calling virtual emulation data (such as digital model, video etc.), and according to man-hour and mass function calculating virtual manufacture time and qualitative data etc.
Step 36, product is carried out qualitative data analysis and production performance analysis.Concrete: 1. set up separately archives after every production one product, comprising: machining location, personnel, time, quality etc.; 2. carry out qualitative data analysis and form all kinds of quality inspection figures, for example, quality control chart, process capability chart etc.; 3. and carry out production performance analysis (for example, computing equipment utilization factor, line balancing rate); Performance appraisal by above-mentioned 3 personnel that finish the work (being generally the student).
2) experiment management module 222 is used for record product process and production performance data.Concrete: as each staff's the course of work can be recorded (for example, teacher, student), form experiment files, enrich the experiment case study storehouse.
Production module 23 can be divided into two parts:
Processing module 231 is used for by machining tool, material being processed; Load module 232 is used for the material after processing is assembled; Concrete: processing module 231 all can comprise a plurality of stations with load module 232, be equipped with the station billboard on each station and (can be used for checking the required material of a certain product of production, the information such as corresponding production technology, quality standard), the PLC(programmable logic controller (PLC) that is used for data acquisition) IO interface, bar code scan rifle, RFID(electronic tag) read write line, produce billboard (can adopt LED display, show in real time production schedule information and production abnormal information) etc.
Further, native system also can comprise, experimental situation setting module 24 is used to the production module to set production environment (actual production and virtual emulation production); For example, by changing light, noise, temperature formation actual situation in conjunction with production environment.
Can learn with the function of upper module by the present embodiment, native system effectively reduces the cost of IE Laboratory Construction by the actual situation combination, Enhancement test scope and content.For example, can complete basic industries engineering related experiment by experiment contents such as qualitative data analysis and production performance analyses; Set by the Virtual Experiment Environment setting module related experiment that virtual production environment is completed Human Engineering; Combine with the planning management module by basic MBM and complete the Main Course of the Industrial Engineering such as Production Planning and Controlling.Obviously, the present embodiment also can carry out organic integration with the experiment of different courses, tests in the Industrial Engineering Comprehensive Experiment system of actual situation combination, and student's experimentation and achievement effectively can be managed.
The those skilled in the art can be well understood to, be the convenience described and succinct, only the division with above-mentioned each functional module is illustrated, in practical application, can as required above-mentioned functions be distributed and be completed by different functional modules, the inner structure that is about to device is divided into different functional modules, to complete all or part of function described above.
The above; only for the better embodiment of the present invention, but protection scope of the present invention is not limited to this, anyly is familiar with those skilled in the art in the technical scope that the present invention discloses; the variation that can expect easily or replacement are within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (9)
1. the Industrial Engineering comprehensive experimental system that actual situation merges, is characterized in that, this system comprises: Enterprise Resources Plan ERP module, Manufacturing Executive System MES, production module;
Described ERP module is used for formulating the production schedules of product and being issued to described MES and determining required material and formulate corresponding material allocation plan according to described production schedules, and is distributed to the production module;
Described MES is used for judging according to production schedules whether the production module possesses corresponding production technology;
If the described production module of described MES control is carried out processing according to described production technology to the material of providing and delivering; Otherwise, simulate the production run of this product by the virtual emulation information that described MES calls in described ERP module in the production module;
Wherein, described MES also is used for after this production is complete, it being carried out qualitative data analysis and production performance analysis.
2. system according to claim 1, is characterized in that, described ERP module comprises: basic MBM is used for configuring resource required when producing the required material of each product, processing and assembly technology and processing and assembling;
Described basic MBM comprises:
The Modeling in Product module is used for setting up the configured list of producing the required material of each product;
The Technology Modeling module is used for setting up the technique list that the required material of each product is processed and assembled;
The Resource Modeling module, the list that is used for setting up resource requirement when using processing and assembly technology; Wherein, comprise hardware resource and virtual emulation resource.
3. system according to claim 1, is characterized in that, described ERP module also comprises: the planning management module is used for formulating distribution plan according to producing the required material of a certain generation;
Described planning management module comprises:
The MPS module is used for determining product to be produced;
The material requirements calculating module is used for calculating the required material of this product of producing;
The procurement plan module is used for material required according to this product of producing and formulates the material procurement plan;
The production schedules module is for the production schedule of formulating and issue this product;
The material allocation schedule module is used for calculating required material and formulating distribution plan according to the production schedule of this product.
4. system according to claim 3, is characterized in that, described ERP module also comprises: inventory management module is used for carrying out materiel warehouse-in or corresponding materiel warehouse-out and dispensing according to buying or distribution plan that the planning management module issues;
Described inventory management module comprises:
The stock management module is used for the material of described procurement plan module buying is carried out stock management;
Go out database management module, be used for formulating distribution plan according to described material allocation schedule module and carry out corresponding materiel warehouse-out and dispensing;
The stock material analysis module is used for stock's material is analyzed.
5. system according to claim 1, is characterized in that, described MES comprises: the task management module is used for carrying out according to the production schedules that receives guidance, monitoring and the quality management of operation;
Described task management module specifically comprises:
The task instruction module is used for carrying out writing of the dispatching distribution of operation and product birth certificate number according to production schedules;
The monitoring operation module is used for number obtaining according to the birth certificate of product the process data of product, determines the mode of production and carries out Real Time Monitoring;
Quality management module is used for carrying out qualitative data analysis and the production performance analysis of product.
6. system according to claim 1, is characterized in that, described MES also comprises: the experiment management module is used for record product process and production performance data.
7. system according to claim 1, is characterized in that, describedly carries out qualitative data analysis and the production performance analysis comprises:
By the quality data analysis being formed all kinds of quality inspection figures, analysis comes computing equipment utilization factor and line balancing rate to production performance, and with this personnel's that finish the work performance appraisal.
8. system according to claim 1, is characterized in that, described production module comprises:
Processing module is used for by machining tool, material being processed;
Load module is used for the material after processing is assembled.
9. system according to claim 1, is characterized in that, this system also comprises: the experimental situation setting module is used to the production module to set virtual production environment.
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| CN107203848A (en) * | 2017-05-25 | 2017-09-26 | 东莞添慧软件有限公司 | A kind of production line field management system and its management method |
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