CN105844436A - Customization manufacture method and system based on digital monitoring - Google Patents
Customization manufacture method and system based on digital monitoring Download PDFInfo
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- CN105844436A CN105844436A CN201610159585.0A CN201610159585A CN105844436A CN 105844436 A CN105844436 A CN 105844436A CN 201610159585 A CN201610159585 A CN 201610159585A CN 105844436 A CN105844436 A CN 105844436A
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- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/06—Buying, selling or leasing transactions
- G06Q30/0601—Electronic shopping [e-shopping]
- G06Q30/0621—Item configuration or customization
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Abstract
The invention relates to a customization manufacture method and system based on digital monitoring. The customization manufacture method based on digital monitoring comprises steps of i) establishing a digital monitoring system of a manufacturing shop; ii) establishing a client customization system; iii) transmitting information collected by a digitalized monitoring system of a manufacturing shop in the step i to the client customization system in the step ii by a control system, authorizing the client customization system to control the manufacturing shop and generating a manufacture pre-control order; iv) transmitting the manufacture pre-control order generated by the step iii to a manufacture management department to perform regulation and optimization and arranging manufacture by the control system at regular intervals; and v) pushing the production process of the cargo which is customized for the client to the client customization system by the control system. The customization manufacture method and system based on digital monitoring enable the client to participate in the manufacture process and reduces the waste of the source.
Description
Technical field
The present invention relates to manufacturing industry customization manufacturing management field, be specifically related to a kind of customization manufacture method based on digital monitoring and system.
Background technology
Traditional manufacturing design, manufacture, the links such as sale does not the most all have the participation of consumer, few to the understanding approach of consumer demand, there is again the risk of stock in product development cost height.Existing personalized customization manufacture method is also the individual demand information collecting consumer, then manufactures, and consumer can not participate in manufacture process.
The customization design of article of footwear disclosed in Chinese patent CN104520920A, comprises the following steps: to provide the group of preliminary election of figure, permission client to select one group of tablet pattern, and generate one group of choppy based on this group tablet pattern for client.User can select choppy and be applied to article.The method can also include the step limiting the quantity customizing the number of times that figure could be chosen and be applied to article.Program client is only capable of when customization being designed product amendment, and goods material object often have visually error with layout or understand on difference.Existing factory, carrying out the manufacture of staple commodities when, needs to carry out confirmations of drawing a design, and personalized customization field, owing to goods is generally personalized customization product the most alone, it is impossible to confirmation of drawing a design again.The problems the such as secondly quantity purchase of the single order of client is the most on the low side, and the quantity on order of different order is many, and each order of each client carries out confirmation and there is also workload greatly, and production cost is high.Furthermore, process of producing product, production material etc. are not known about by client self, simple selects in custom-built system, tend not to from custom-built system, select the scheme oneself wanted intuitively, by the time receive goods to determine again and know and be not suitable for, easily cause the waste of client's property and social resources.
Summary of the invention
The present invention provides a kind of customization manufacture method based on digital monitoring and system, lacks communications, easily wastes the problems such as resource solving existing customization manufacture method client and producer.
The present invention adopts the following technical scheme that
A kind of customization manufacture method based on digital monitoring, comprises the steps:
. set up the digitalization surveillance & control system of workshop, the information of the manufacturing schedule of temperature, humidity, air quality, production material stock quantity and order in the operation process of collection workshop, and this information is fed back to the control system being connected with above-mentioned digitalization surveillance & control system；
Wherein: above-mentioned workshop include producing needed for product equipment, Factory Building and warehouse；Above-mentioned digitalization surveillance & control system is assemblied in workshop；Above-mentioned control system is for the automation equipment operating controlled in workshop and regulates and controls the non-automated flow process in workshop by the way of information or instruction；
. set up customization system, gather the size of goods of customization, structure, quantity and the information of goods each several part material, and this information is fed back to above-mentioned control system；
Wherein: client is above-mentioned customization system customization goods when, and customization system can transfer the inventory information of the various means of production needed for producing this goods, the anticipated time started that can carry out this order production and the anticipated end time that can carry out this order production by control system；
. above-mentioned control system arranges the production process of above-mentioned workshop according to the customized information of customization system acquisition above-mentioned in step, production information in the production process of each order in workshop is carried out Real-time Collection by above-mentioned digitalization surveillance & control system, and stores to above-mentioned control system；
. client can transfer the production information of respective orders in above-mentioned control system in real time by above-mentioned customization system；Client checks the production information of above-mentioned respective orders and carries out the amendment of order for dissatisfied part in above-mentioned customization system, and amendment information sends to above-mentioned control system；
. above-mentioned control system is according to the production process of the amendment above-mentioned workshop of format of customization system acquisition above-mentioned in step, and repeats step, until order completes；
Wherein: the semi-finished product that the sequence information in step has been produced by the part of amendment in step enter in the warehouse of above-mentioned workshop, and the inventory information in above-mentioned control system is updated by above-mentioned digitalization surveillance & control system.
Further:
The digitalization surveillance & control system setting up workshop in above-mentioned steps is additionally included in assembling RFID tag system in above-mentioned workshop, the RFID label tag being sticked on raw material in the fabrication process, semi-finished product and finished product is read by this RFID tag system by RFID reader, and feeds back to control system.
The digitalization surveillance & control system setting up workshop in above-mentioned steps is additionally included in assembling Camcording system in above-mentioned workshop；Above-mentioned control system carries out differentiating the production details of each order of each client by RFID label tag, and shoots with video-corder this production details by this Camcording system.
Above-mentioned steps also includes that above-mentioned control system arranges the production process of above-mentioned workshop by the payment time of client, the history purchase volume of client, the history credit of client and this order contents of client.
Above-mentioned steps also includes that above-mentioned workshop, when the order of client produces to critical process, sends confirmation request to corresponding above-mentioned customization system by above-mentioned control system；Client feeds back to control system after above-mentioned customization system validation, control system arrange production workshop continue produce；Above-mentioned critical process is a plurality of operations in the production process of customization goods.
Above-mentioned critical process is the client's a plurality of operations in the production process of the customization goods of above-mentioned customization Systematic selection；In above-mentioned steps, the information of above-mentioned customization system acquisition also includes the information of the above-mentioned critical process that client selects from the production process of customization goods.
A kind of customization based on digital monitoring manufactures system, including workshop and be located at the digitalization surveillance & control system in this workshop, control system and customization system, this digitalization surveillance & control system includes humidity sensor, temperature sensor and cigarette propagated sensation sensor.Above-mentioned digitalization surveillance & control system is controlled by above-mentioned control system, and above-mentioned customization system can pass through linking Internet control system.
Further:
Above-mentioned digitalization surveillance & control system also includes RFID tag system, and this RFID tag system includes a plurality of RFID reader and a plurality of RFID label tag；Above-mentioned RFID reader is located in workshop, and above-mentioned RFID label tag is attached on the raw material of various production, semi-finished product and finished product.
Above-mentioned digitalization surveillance & control system also includes Camcording system；Above-mentioned Camcording system is a plurality of photographic head being located in above-mentioned workshop.
Above-mentioned customization system is the mobile communication terminal equipped with customization system app.
From the above-mentioned description of this invention, compared to the prior art, present invention have the advantage that
First, the customization manufacture method based on digital monitoring of the present invention and system make client participate in the overall process the manufacturing among, real time inspection goods manufacturing schedule, contributes to client and gets more information about customization goods, reduce the wasting of resources produced due to customization pattern and gap in kind.
Second, the customization manufacture method based on digital monitoring of the present invention and system make client participate in the overall process the manufacturing among, decrease enterprise and wanted supporting loaded down with trivial details monitoring and management system due to the feature that the quantity on order of custom service order amount on order many, single is few, save production cost.
3rd, in the present invention, the stock of the existing material of enterprise and semi-finished product can be customized to client, the material contributing to enterprise's recommendation customer selecting existing by Real-time Feedback, it is achieved the dynamic management of production material, alleviate the warehousing pressure of factory, reduce production cost.
Accompanying drawing explanation
Fig. 1 is the flow chart of the customization manufacture method based on digital monitoring of the present invention.
Fig. 2 is the block diagram of the customization manufacture system based on digital monitoring of the present invention.
Detailed description of the invention
The detailed description of the invention of the present invention is described with reference to the accompanying drawings.
With reference to Fig. 2, a kind of customization manufacture method based on digital monitoring and system, customization manufacture based on digital monitoring should include workshop and be located at the digitalization surveillance & control system in this workshop, control system and customization system.Above-mentioned digitalization surveillance & control system includes humidity sensor, temperature sensor, cigarette propagated sensation sensor, RFID tag system and Camcording system.Above-mentioned digitalization surveillance & control system is controlled by above-mentioned control system, and above-mentioned customization system can pass through linking Internet control system.Above-mentioned workshop include producing needed for product equipment, Factory Building and warehouse.In the equipment of each production process that above-mentioned digitalization surveillance & control system is assemblied in workshop, Factory Building and warehouse.Above-mentioned control system is for the automation equipment operating controlled in workshop and regulates and controls the non-automated flow process in workshop by the way of information or instruction.Above-mentioned customization system is to be provided with the mobile communication terminal of customization system app, preferably, this customization system app can be combined with existing net purchase app, being provided with logistic track service in existing net purchase app, above-mentioned customization system app can be set to the customization follow-up service in existing net purchase app.Above-mentioned RFID tag system includes a plurality of RFID reader and a plurality of RFID label tag；Above-mentioned RFID reader is located in workshop, and above-mentioned RFID label tag is attached on the raw material of various production, semi-finished product and finished product.Above-mentioned control system inquires about order production process by RFID tag system, and monitors production details in real time by above-mentioned Camcording system, humidity sensor, temperature sensor and cigarette propagated sensation sensor.
With reference to Fig. 1, as a example by the customization of footwear industry manufactures, client enters customization system by customization system app being integrated in net purchase app, client is in size, structure, quantity and the information of shoes each several part material of above-mentioned customization system customization shoes, specifically, can select to need material and decorative pattern, material and structure etc. of upper of a shoe of the size of shoes, style, the pattern of printing, sole.Client is during above-mentioned customization system customization shoes shoes, above-mentioned customization system transfer client in real time by above-mentioned control system needed for needed for the inventory information of material of shoes and client the operation of a machine situation that produces used in shoes and waiting order that the order volume etc. of production estimating out with this customizing produce time started and required production time, preferably, above-mentioned customization system can select existing semi-finished product, materials etc. feed back to client, the efficiency of customization is added while being achieved the dynamically management of stock.Client selects production process to need to confirm customization terminates when, and selects vamp to be fabricated to the critical process needing to confirm.
With reference to Fig. 1, above-mentioned control system arranges the production process of above-mentioned workshop according to the customized information of above-mentioned customization system acquisition, production information in the production process of each order in workshop is carried out Real-time Collection by above-mentioned digitalization surveillance & control system, and stores to above-mentioned control system.Control system is main by the payment time of client, the history purchase volume of client, the history credit of client and this order contents of client to the sequence of the scheduling of production of all orders, preferential merging can merge the part of production, and carry out the priority treatment of order for top-tier customer.
With reference to Fig. 1, client can transfer the production information of the respective orders in above-mentioned control system on net purchase app in real time by above-mentioned customization system.Client checks the production information of above-mentioned respective orders, real-time monitoring due to production process, client finds the deviation that sole material and oneself are wanted, and carries out the amendment of order in above-mentioned customization system for this part, and amendment information sends to above-mentioned control system.Control system controls workshop and updates the production of these shoes, and according in the shoe sole production shoes of new sequence information, and the sole typing on-hand inventory semi-finished product that will have produced, and the client updating new client determines the inventory information of system.
With reference to Fig. 1, the when that workshop producing the critical process to customer selecting, after i.e. the vamp of the shoes of this customization has produced, the production of this order tentative, and push confirmation request by above-mentioned customization system.After client receives confirmation request, transferring the production details of this vamp in above-mentioned customization system by control system, after approving this vamp, select to confirm, control system then recovers the production process of this order.Client does not approve that this vamp is then referred to above-mentioned part and carries out the amendment of order.
Above are only the detailed description of the invention of the present invention, but the design concept of the present invention is not limited thereto, all changes utilizing this design that the present invention carries out unsubstantiality, the behavior invading scope all should be belonged to.
Claims (10)
1. a customization manufacture method based on digital monitoring, it is characterised in that: comprise the steps:
. set up the digitalization surveillance & control system of workshop, the information of the manufacturing schedule of temperature, humidity, air quality, production material stock quantity and order in the operation process of collection workshop, and this information is fed back to the control system being connected with described digitalization surveillance & control system；
Wherein: described workshop include producing needed for product equipment, Factory Building and warehouse；Described digitalization surveillance & control system is assemblied in workshop；Described control system is for the automation equipment operating controlled in workshop and regulates and controls the non-automated flow process in workshop by the way of information or instruction；
. set up customization system, gather the size of goods of customization, structure, quantity and the information of goods each several part material, and this information is fed back to described control system；
Wherein: client is described customization system customization goods when, and customization system can transfer the inventory information of the various means of production needed for producing this goods, the anticipated time started that can carry out this order production and the anticipated end time that can carry out this order production by control system；
. described control system arranges the production process of described workshop according to the customized information of customization system acquisition described in step, production information in the production process of each order in workshop is carried out Real-time Collection by described digitalization surveillance & control system, and stores to described control system；
. client can transfer the production information of respective orders in described control system in real time by described customization system；Client checks the production information of described respective orders and carries out the amendment of order for dissatisfied part in described customization system, and amendment information sends to described control system；
. described control system is according to the production process of workshop described in the amendment format of customization system acquisition described in step, and repeats step, until order completes；
Wherein: the semi-finished product that the sequence information in step has been produced by the part of amendment in step enter in the warehouse of described workshop, and the inventory information in described control system is updated by described digitalization surveillance & control system.
A kind of customization manufacture method based on digital monitoring the most according to claim 1, it is characterized in that: the digitalization surveillance & control system setting up workshop in described step is additionally included in assembling RFID tag system in described workshop, the RFID label tag being sticked on raw material in the fabrication process, semi-finished product and finished product is read by this RFID tag system by RFID reader, and feeds back to control system.
A kind of customization manufacture method based on digital monitoring the most according to claim 2, it is characterised in that: the digitalization surveillance & control system setting up workshop in described step is additionally included in assembling Camcording system in described workshop；Described control system carries out differentiating the production details of each order of each client by RFID label tag, and shoots with video-corder this production details by this Camcording system.
A kind of customization manufacture method based on digital monitoring the most according to claim 1, it is characterised in that: described step also includes that described control system arranges the production process of described workshop by the payment time of client, the history purchase volume of client, the history credit of client and this order contents of client.
A kind of customization manufacture method based on digital monitoring the most according to claim 4, it is characterized in that: described step also includes that described workshop, when the order of client produces to critical process, sends confirmation request to corresponding described customization system by described control system；Client feeds back to control system after described customization system validation, control system arrange production workshop continue produce；Described critical process is a plurality of operations in the production process of customization goods.
A kind of customization manufacture method based on digital monitoring the most according to claim 5, it is characterised in that: described critical process is the client's a plurality of operations in the production process of the customization goods of described customization Systematic selection；The information of customization system acquisition described in described step also includes the information of the described critical process that client selects from the production process of customization goods.
7. a customization based on digital monitoring manufactures system, including workshop and be located at the digitalization surveillance & control system in this workshop, this digitalization surveillance & control system includes humidity sensor, temperature sensor and cigarette propagated sensation sensor, it is characterised in that: also include control system and customization system；Described digitalization surveillance & control system is controlled by described control system, and described customization system can pass through linking Internet control system.
A kind of customization based on digital monitoring the most according to claim 7 manufactures system, it is characterised in that: described digitalization surveillance & control system also includes RFID tag system, and this RFID tag system includes a plurality of RFID reader and a plurality of RFID label tag；Described RFID reader is located in workshop, and described RFID label tag is attached on the raw material of various production, semi-finished product and finished product.
A kind of customization based on digital monitoring the most according to claim 8 manufactures system, it is characterised in that: described digitalization surveillance & control system also includes Camcording system；Described Camcording system is the photographic head being located in described workshop.
A kind of customization based on digital monitoring the most according to claim 7 manufactures system, it is characterised in that: described customization system is the mobile communication terminal equipped with customization system app.
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| CN107895124A (en) * | 2017-11-13 | 2018-04-10 | 东信和平科技股份有限公司 | The production information management method and relevant apparatus of a kind of smart card |
| CN107977812A (en) * | 2017-11-23 | 2018-05-01 | 锋泾（中国）建材集团有限公司 | The automatic row's folk prescription method of production, apparatus and system |
| CN108009783A (en) * | 2016-10-31 | 2018-05-08 | 杭州永桦包装印刷有限公司 | Online commercial articles ordering and production monitoring management system based on mobile APP |
| CN110827100A (en) * | 2018-08-07 | 2020-02-21 | 清远广硕技研服务有限公司 | Shoe manufacturing method and shoe manufacturing system |
| CN110930120A (en) * | 2019-11-28 | 2020-03-27 | 深圳市智微智能软件开发有限公司 | MES test method and system |
| CN113706078A (en) * | 2021-08-23 | 2021-11-26 | 西可通信技术设备（河源）有限公司 | Intelligent storage checking method |
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