CN112215548A - Table top production list arranging and controlling method - Google Patents
Table top production list arranging and controlling method Download PDFInfo
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- CN112215548A CN112215548A CN202011058930.4A CN202011058930A CN112215548A CN 112215548 A CN112215548 A CN 112215548A CN 202011058930 A CN202011058930 A CN 202011058930A CN 112215548 A CN112215548 A CN 112215548A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 210
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 42
- 230000002354 daily effect Effects 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000007689 inspection Methods 0.000 claims description 5
- 238000003801 milling Methods 0.000 claims description 5
- 238000010295 mobile communication Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 230000003203 everyday effect Effects 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 238000012800 visualization Methods 0.000 claims description 2
- 230000000903 blocking effect Effects 0.000 claims 2
- 230000011664 signaling Effects 0.000 claims 1
- 239000002994 raw material Substances 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000000227 grinding Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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- 239000000203 mixture Substances 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/083—Shipping
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
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- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06316—Sequencing of tasks or work
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a method for controlling a row of tubes in table top production, which comprises the following steps: s1, obtaining order information, wherein the order information at least comprises an order number, an order completion date and an order production process route; s2, arranging the orders according to the order completion date and the order production process route, and visually displaying the orders; s3, producing according to the row list; s4, visually displaying the real-time progress of the orders, arranging the orders of the batch orders according to order completion time, order material information and order production routes by arranging an automatic order arranging system, further orderly producing the orders, reducing idle time of production equipment or waiting time in a logistics production process, and simultaneously matching the orders to be produced with warehouse logistics to maintain the warehouse materials at a reasonable level.
Description
Technical Field
The invention relates to the technical field of table top production, in particular to a table top production list arranging and controlling method.
Background
The cabinet is furniture which is necessary to be used by each family, the cabinet is composed of a table board and a cabinet body, when the cabinet is manufactured, the cabinet body and the table board are manufactured according to the space position and the plane size of a kitchen, the table board is arranged on the cabinet body, and the table board of the cabinet is an operation platform.
The existing table production usually comprises the processes of order blanking, table water retaining, table hole opening, table cutting, table milling … … inspection, packaging and the like, but different table products have different production line flows and further need to pass through different local processing procedures.
Disclosure of Invention
The invention aims to provide a table board production list arranging and controlling method to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a method for controlling row and single tubes in table top production comprises the following steps:
s1, obtaining order information, wherein the order information at least comprises an order number, an order completion date and an order production process route;
s2, arranging the orders according to the order completion date and the order production process route, and visually displaying the orders;
s3, producing according to the row list;
and S4, visually displaying the real-time progress of the order.
As a further scheme of the invention: the S2 includes the steps of:
s2.1, determining the production rule and the production speed of each station on the production line, and determining the production process route and the production lead time of each set of order;
s2.2, dividing all unproductive orders into daily production plans according to the delivery plan of the subsequent production orders and the productivity of each station in each link of a workshop, forming a production batch according to the divided daily production plans, and numbering the production batches according to the front and back sequence of the production day: 1. 2, 3, 4 … … N;
s2.3, in the daily production plan, matching corresponding production equipment or stations according to the order production process route and the processing rule of the production line to finish the order arrangement of the order 1, wherein the production completion condition and the processing efficiency of a batch on each production equipment or station are inquired before the matched production equipment or station, and equipment or stations with idle production energy are preferentially matched;
s2.4, matching corresponding production equipment or stations according to the order production process route of the order 2 to finish the order arrangement of the order 2;
s2.5, repeating the steps to finish the order arrangement of the order 3 and the order 4 … …, namely the order N;
and S2.6, importing the scheduling information into the system according to the unified template, and displaying through a display screen.
As a further scheme of the invention: the production process route comprises at least one of the steps of blanking, hole forming, cutting, bonding, milling, water retaining polishing, water retaining cutting and matching and water grinding.
As a further scheme of the invention: the S3 includes the steps of:
s3.1, inquiring material inventory according to the order arranging information, and prompting the materials with insufficient inventory and low inventory;
s3.2, generating work arrangement of all production equipment and arrangement of staff corresponding to the production equipment according to the scheduling and the production process route, and sending work arrangement information of the production equipment to a terminal of the corresponding staff for guiding the staff to work;
and S3.3, starting production, and enabling the materials to flow from the storage along the production process direction in sequence until the materials reach a finished product packing area.
As a further scheme of the invention: the method further comprises the steps of pasting an identification code on the material, storing order information and a production process route corresponding to the material in the identification code, and after the material is processed through any production node, scanning the identification code on the material and uploading current production state information of the material by a production worker.
As a further scheme of the invention: the production state information comprises current production node completion information, inspection information and rework information.
A production control system for table top list arrangement comprises a control end, a database and at least one terminal, wherein the database and the at least one terminal are connected with the control end;
the database comprises an order database, a storage database, a production equipment database and a production personnel database, and the database is used for storing order information, storage information, production equipment information and production personnel information;
the terminal is connected with the control end and the database and used for transmitting terminal data to the control end and the database;
the control end comprises a controller and a display, the controller arranges orders according to data information input by the database and receives information transmitted by the database and the terminal, and the display is used for information visualization display.
As a further scheme of the invention: the method also comprises an identification code which is used for storing material information and is adhered to the material.
As a further scheme of the invention: the terminal comprises a plurality of mobile communication devices connected with the database and the control end.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the method and the system, the automatic ordering system is arranged, and orders in batches are ordered according to order completion time, order material information and order production routes, so that the orders can be produced in order, the idle time of production equipment or the waiting time in a logistics production process can be reduced, and meanwhile the orders to be produced can be matched with warehouse logistics to maintain the warehouse materials at a reasonable level;
2. according to the method and the system, all nodes of production are monitored, after the order is produced at any production node, the production state information of the order at the node needs to be reported, then the production state information is collected and sorted through the database and the control end, report management is further carried out, and visual display is carried out through the display equipment, so that the whole production process can be effectively monitored.
Drawings
FIG. 1 is a schematic flow chart of a method for manufacturing a table top row sheet according to the present embodiment;
fig. 2 is a schematic diagram of a production control system for arranging table boards in a single row according to the embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, in an embodiment of the present invention, a method for controlling a row of tubes in a table top production process includes the following steps:
s1, obtaining order information, wherein the order information comprises an order number, an order completion date, an order production process route, a storefront number and franchise information;
s2, performing order arrangement according to the order completion date and the order production process route, and performing visual display on the order arrangement, wherein the order arrangement process comprises the following steps:
s2 includes the steps of:
s2.1, determining the production rule and the production speed of each station on the production line, and determining the production process route and the production lead time of each set of order, wherein the production process route comprises at least one of the steps of blanking, hole forming, cutting, bonding, milling, water retaining polishing, water retaining cutting and matching and water grinding;
s2.2, dividing all unproductive orders into daily production plans according to the delivery plan of the subsequent production orders and the productivity of each station in each link of a workshop, forming a production batch according to the divided daily production plans, and numbering the production batches according to the front and back sequence of the production day: 1. 2, 3, 4 … … N;
s2.3, in the daily production plan, matching corresponding production equipment or stations according to the order production process route and the processing rule of the production line to finish the order arrangement of the order 1, wherein the production completion condition and the processing efficiency of a batch on each production equipment or station are inquired before the matched production equipment or station, and equipment or stations with idle production energy are preferentially matched;
s2.4, matching corresponding production equipment or stations according to the order production process route of the order 2 to finish the order arrangement of the order 2;
s2.5, repeating the steps to finish the order arrangement of the order 3 and the order 4 … …, namely the order N;
s2.6, importing the order arrangement information into the system according to the unified template, and displaying through a display screen;
s3, performing production according to the row list, wherein the production process comprises the following steps:
s3.1, inquiring material inventory according to the order arranging information, and prompting the materials with insufficient inventory and low inventory;
s3.2, generating work arrangement of all production equipment and arrangement of staff corresponding to the production equipment according to the order arrangement and the production process route, sending work arrangement information of the production equipment to a terminal of the corresponding staff for guiding the staff to work, pasting an identification code on the material, and storing order information and the production process route corresponding to the material in the identification code;
s3.3, starting production, wherein the materials flow from the storage in sequence along the direction of the production process until the materials reach a finished product packaging area, after the materials are processed by any production node, a producer scans an identification code on the materials and uploads current production state information of the materials, and the production state information comprises current production node completion information, inspection information and rework information;
and S4, visually displaying the real-time progress of the order.
A table top list arrangement production control system comprises a control end, a database connected with the control end, at least one terminal and an identification code which is pasted on a material and used for storing material information; the database comprises an order database, a storage database, a production equipment database and a production personnel database, and the database is used for storing order information, storage information, production equipment information and production personnel information; the terminal is connected with the control end and the database and used for transmitting terminal data to the control end and the database, and the terminal comprises a plurality of mobile communication devices connected with the database and the control end; and the control end comprises a controller and a display, the controller arranges the list according to the data information input by the database and receives the information transmitted by the database and the terminal, and the display is used for visually displaying the information.
When the order information is used, firstly, order information is obtained, all current orders are sorted, and according to the production of the orders, in the embodiment, a data table carrying the order information is directly imported into a database, wherein the order information comprises an order head part comprising a production number, a completion date, a storefront number, a franchise name, a franchise number, a process route and detail data: the method comprises the steps of coding, name, table top leading edge, specification, quantity, unit, remark, process route and order characteristics, and distributing all orders to different production days according to order information and production lead time to form daily production plans. The production process routes are shown in table 1, the lead periods are shown in table 2, production batches are formed according to daily production plans, namely each daily production plan is used as one production batch, the batches are sorted according to successive production dates and are respectively batch 1, batch 2 and batch 3 … …, and next, the completion time node of the batch of orders in each link is determined according to the MRP mode and the production lead periods of each link.
Table 1: production process route
Table two: advance of different stations
| Production station | Order saturation lead period | Order unsaturated lead period |
| Discharging | 4 days | 6 days |
| Opening of the container | 4 days | 6 days |
| Cutting | 4 days | 6 days |
| Bonding of | 3 days | 5 days |
| Water mill | 2 days | 4 days |
| Examination of | 2 days | 4 days |
| Packaging the mixture | 1 day | 3 days |
In the daily production plan, matching corresponding production equipment or stations according to the order production process route and the processing rule of the production line to finish the order arrangement of the order 1, wherein the production completion condition and the processing efficiency of a batch on each production equipment or station are inquired before the matched production equipment or station, and equipment or stations with idle production energy are preferentially matched.
The control end arranges orders of the orders in the daily production plan through order information, arranges the orders according to the sequence of completion time, when the time is the same time period, if similar orders are obtained, namely the materials of the orders and the production process route are the same, the libraries are combined into one order as required, if the orders are dissimilar, the orders are arranged according to the emergency situation of the orders, and the orders are ordered into an order 1, an order 2, an order 3 and an order 4 … … order N; matching corresponding production equipment according to the order production process route of the order 1, marking matched order numbers and matched production time on the matched production equipment, and finishing order arrangement of the order 1, wherein the currently accumulated matched production time of all the production equipment is inquired before the matched production equipment, the production equipment with less accumulated matched production time is preferentially matched, namely the production completion condition and the processing efficiency of a batch on each production equipment or station is inquired before the matched production equipment or station, and the equipment or station with idle production energy is preferentially matched; matching corresponding production equipment according to the order production process route of the order 2 to finish the order arrangement of the order 2; and repeating the steps, finishing the ordering of the order 3 and the order 4 … …, after finishing the ordering, ordering the order to produce the corresponding production serial number, matching and recording the information, the yield, the environment personnel and the like of the order, when an emergency order needs to be inserted, firstly looking at the finishing time required by the order to be inserted, then comparing the finishing time with the existing ordered order, and then inserting the order according to the time sequence.
In the embodiment, the blanking link comprises four blanking saw stations, the production efficiency of each station is 30-40/8 hours, the order of the blanking link is arranged by taking the design color as an order dividing rule, meanwhile, the checkered plates and the particle plates are divided into different cutting saws for production, each production station arranges the orders according to 25-35 orders every day, one blanking station in the day has more orders, the other blanking station is adjusted, the main design color is used as an adjusting direction, if the orders in the day are insufficient, the orders in the next day are arranged in the day, the designs with fewer orders are used as the adjusting direction, more than two designs of one order are arranged, only one order is calculated, and one blanking person is simultaneously arranged.
Generating work plans of all production equipment according to the order arrangement information and the production process route, and sending the work arrangement information of the production equipment to a terminal of corresponding staff for guiding the work of the staff; the production is started, the order flows from the storage along the direction of the production process to a finished product packaging area, after the order is processed by any production node, a producer scans the identification code on the order task list and uploads the current production state information of the order, and the production state transmission information comprises current production node completion information, inspection information and rework information; the real-time progress of the order is visually displayed, if the current production equipment or the production node has a plurality of production personnel, an operator can confirm an option after any production personnel scans the identification code through the terminal equipment, the operator is locked, and then the production information is uploaded, so that the production process can be controlled and traced.
In addition, an identification code is pasted on the material, supplier information, quantity and batch corresponding to the material are stored in the identification code, the raw material is put in storage, order details are recorded according to the raw material information, a bar code is printed, and a warehouse keeper confirms the quantity and then pastes the quantity on the raw material to carry out storage operation. And (4) the raw materials are delivered, a delivery application form is firstly applied, and delivery operation is carried out after confirmation of a warehouse manager. Warehouse managers track warehouse inventory in time. The raw material warehouse-in and warehouse-out data is processed according to the whole sheet, according to the meter and without scattered plates, the material inventory is inquired according to warehouse-in and warehouse-out information and order information, and the materials with insufficient inventory and low inventory are prompted.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. A method for controlling row and single tubes in table top production is characterized by comprising the following steps:
s1, obtaining order information, wherein the order information at least comprises an order number, an order completion date and an order production process route;
s2, arranging the orders according to the order completion date and the order production process route, and visually displaying the orders;
s3, producing according to the row list;
and S4, visually displaying the real-time progress of the order.
2. The method for single row tube control in table top production according to claim 1, wherein said S2 comprises the following steps:
s2.1, determining the production rule and the production speed of each station on the production line, and determining the production process route and the production lead time of each set of order;
s2.2, dividing all unproductive orders into daily production plans according to the delivery plan of the subsequent production orders and the productivity of each station in each link of a workshop, forming a production batch according to the divided daily production plans, and numbering the production batches according to the front and back sequence of the production day: 1. 2, 3, 4 … … N;
s2.3, in the daily production plan, matching corresponding production equipment or stations according to the order production process route and the processing rule of the production line to finish the order arrangement of the order 1, wherein the production completion condition and the processing efficiency of a batch on each production equipment or station are inquired before the matched production equipment or station, and equipment or stations with idle production energy are preferentially matched;
s2.4, matching corresponding production equipment or stations according to the order production process route of the order 2 to finish the order arrangement of the order 2;
s2.5, repeating the steps to finish the order arrangement of the order 3 and the order 4 … …, namely the order N;
and S2.6, importing the scheduling information into the system according to the unified template, and displaying through a display screen.
3. The method of claim 2, wherein the manufacturing process route comprises at least one of blanking, hole forming, cutting, bonding, milling, water blocking polishing, water blocking cutting and matching, and water milling.
4. The method for single row tube control in table top production according to claim 1, wherein said S3 comprises the following steps:
s3.1, inquiring material inventory according to the order arranging information, and prompting the materials with insufficient inventory and low inventory;
s3.2, generating work arrangement of all production equipment and arrangement of staff corresponding to the production equipment according to the scheduling and the production process route, and sending work arrangement information of the production equipment to a terminal of the corresponding staff for guiding the production staff to work every day;
and S3.3, starting production, and enabling the materials to flow from the storage along the production process direction in sequence until the materials reach a finished product packing area.
5. The method of claim 1, further comprising attaching an identification code to the material, storing the order information and production process route corresponding to the material in the identification code, and after the material is processed at any production node, the manufacturer scans the identification code on the material and uploads the current production status information of the material.
6. The method of claim 1, wherein the production status signaling information includes current production node completion information, inspection information, and rework information.
7. A table top arrangement production control system for any one of claims 1-6, comprising a control terminal, a database connected to the control terminal, and at least one terminal;
the database comprises an order database, a storage database, a production equipment database and a production personnel database, and the database is used for storing order information, storage information, production equipment information and production personnel information;
the terminal is connected with the control end and the database and used for transmitting terminal data to the control end and the database;
the control end comprises a controller and a display, the controller arranges orders according to data information input by the database and receives information transmitted by the database and the terminal, and the display is used for information visualization display.
8. The method as claimed in claim 7, further comprising attaching an identification code to the material for storing material information.
9. The system according to claim 7, wherein said terminal comprises a plurality of mobile communication devices connected to said database and control terminal.
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