CN113537812A - Customized production management method and system for non-standard articles - Google Patents
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Abstract
The invention discloses a customized production management method and a customized production management system for non-standard articles, which are characterized in that order information is obtained by scanning an identifier; the order information comprises order measurement data information and process flow data information; generating a production scheduling request message containing order measurement data information and process flow data information, and sending the message to a manufacturing execution system; the manufacturing execution system formulates a production plan according to the order measurement data information and the process flow data information carried by the message; and issuing the production plan to the manufacturing equipment, and acquiring the production state information of the manufacturing equipment in real time so as to realize management and control on the production process of the product. The scheme can be widely applied to customized production management of non-standard articles, solves the production problem caused by the change of the material process state, and realizes the real-time control of the production process progress and each link, thereby effectively improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of MES (manufacturing execution system), in particular to a customized production management method and a customized production management system for non-standard articles.
Background
Manufacturing Execution Systems (MES) are an internationally fast developing production management technology and real-time information system for the last decade. In the enterprise information system, the MES is arranged between a planning layer and a manufacturing workshop equipment control layer, and is responsible for processing production planning information formulated by the planning layer, transmitting the information to manufacturing equipment and simultaneously feeding back the real-time state of a manufacturing workshop to the planning layer.
The MES can carry out optimization management on the whole production process from order placement to product completion through information transmission. When real-time events occur in the plant, the MES can react to them, report them on time, and guide and process them with the current accurate data. The rapid response to the state change enables the MES to reduce the activities without added values in enterprises and effectively guide the production operation process of factories, thereby improving the timely delivery capacity of the factories, improving the circulation performance of materials and increasing the production return rate.
In summary, MES can provide a fast-response, flexible, and fine manufacturing environment for production enterprises, help enterprises reduce costs, deliver goods on schedule, improve product quality, and improve service quality.
At present, most MES on the market is a solution of a standard product, and cannot meet the individual production requirement of a non-calibrated product. The curtain belongs to a customized product and a non-standard product with strong individual demand of a user. The unified standard is difficult to form in the previous steps of door measurement, sales and order placement, manufacturing and production, door installation, later operation and maintenance and the like. Because the demand is difficult to standardize, the informatization construction difficulty of upstream and downstream enterprises in the industry is very high. Leading to the fact that most enterprises in the industry do not use specialized information systems to support their business development. The existing general information system is difficult to meet the requirements of comprehensive management of measurement from the door, ordering, production management, delivery installation and later maintenance of non-standard articles such as curtains. Because the threshold of the curtain industry is not very high, there are many small groups of 3 to 10 people, and most of these enterprises and groups still use the mode of manual data recording, not only the efficiency is low, but also the problems of high error rate of each link, inaccurate inventory and the like exist.
Disclosure of Invention
The invention provides a customized production management method and system for non-standard articles, which can carry out integrated management on a production field from multiple dimensions of execution of a production plan, tracing of a production process, normal and efficient use of equipment, product quality guarantee, worker scheduling, reasonable excitation and the like, ensure the information truth of each link of production, greatly reduce the error rate in the production process and effectively improve the product quality and the production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme:
a method for customized production management of non-standard goods, the method comprising:
obtaining order information through scanning the identification; the order information comprises order measurement data information and process flow data information;
generating a production scheduling request message containing order measurement data information and process flow data information, and sending the message to a manufacturing execution system;
the manufacturing execution system formulates a production plan according to the order measurement data information and the process flow data information carried by the message;
and issuing the production plan to the manufacturing equipment, and acquiring the production state information of the manufacturing equipment in real time so as to realize management and control on the production process of the product.
Preferably, the obtaining the order information by scanning the identifier includes: the mobile terminal scans an identification code attached to the surface of the process transfer box through an input interface provided by a loaded client or a browser, and reads order measurement data information and process flow data information contained in the identification code;
wherein, the identification code includes but is not limited to any one of two-dimensional code and RFID label.
Preferably, the making of the production plan includes:
the manufacturing execution system acquires order information based on the production scheduling request message;
adopting an APS scheduling tool to disassemble the order into a structural order and determining a product process route related to the structural order;
a production plan is determined based on the product process route and a material procurement manifest generated for the inventory conditions.
Further, the acquiring, by the manufacturing execution system, order information based on the production scheduling request message includes: the manufacturing execution system acquires the production scheduling request message returned by the mobile terminal and judges whether the production scheduling request message of the mobile terminal is legal or not; if not, discarding the production scheduling request message; and if the order measurement data information and the process flow data information are legal, analyzing the order measurement data information and the process flow data information from the information carried by the production scheduling request message.
Further, the determining the process route involved by the structural list comprises:
the manufacturing execution system adopts an APS scheduling tool to disassemble the order into a structural order;
constructing a BOM material model according to the process flow data information of the product related to the structure sheet;
determining the size of the product according to the order measurement data information of the product related to the structural list;
calculating materials according with the product size by using a BOM material model;
and setting a product process route of the structural sheet according to the material consumption condition of the product.
Further, the process flow data information comprises fold multiplying power, scutching, whether to punch holes, a hanging mode, a flower pitch, a fixed width and a fixed height factor; the scutching includes: single/double opening.
Preferably, the acquiring the production state information of the manufacturing equipment in real time includes:
recording product production information in real time; the product production information comprises product production efficiency and production period, purchase information, inspection information, outsourcing information and fault information generated in production;
monitoring the use condition of the material in real time to obtain the position of the material for storing goods in the production process;
analyzing the material process state by judging whether the position of the material for storing the goods in the production process is consistent with a preset storage place or not and the shortage condition of the material;
and determining the production state of the manufacturing equipment based on the material process state and the product production information.
Preferably, the managing and controlling of the production process of the product includes:
the manufacturing execution system receives the working state information of the manufacturing equipment, and the billboard data is obtained through calculation so that a user can know the production condition according to the billboard data;
and (4) managing and controlling the production process of the product by combining the production condition and the product process route.
Further, the executing of the management and control of the production process of the product specifically includes:
performing management of resource status and allocation information required for production;
generating a detailed workshop section month production plan according to the workshop outline production plan, the product processing technology and the task information of the external accessories;
the production plan, the equipment load and the personnel condition of the workshop section are effectively managed, an operation work ticket of each manufacturing equipment or each processing center in a specified time period is generated, and each task of the workshop section is managed in real time;
managing the workshop labor resources including workshop personnel files, labor index accounting, working hour statistics, bonus and wage labor insurance accounting information; providing decision support for monitoring efficiency and quality problems of a production process;
and tracking the whole production process, and acquiring the position and state information of the workpiece at any moment.
And carrying out capability balance calculation according to the arranged tasks and the actual conditions of personnel, equipment, tools and time to achieve reasonable resource allocation.
A non-standard class customized production management system, comprising:
the scanning module is used for acquiring order information through the scanning identifier; the order information comprises order measurement data information and process flow data information;
the generating module is used for generating a production scheduling request message containing order measurement data information and process flow data information and sending the message to a manufacturing execution system;
the defining module is used for making a production plan by the manufacturing execution system according to the order measurement data information and the process flow data information carried by the message;
and the management control module is used for issuing the production plan to the manufacturing equipment and acquiring the production state information of the manufacturing equipment in real time so as to realize the management and control of the production process of the product.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a method and a system for customized production management of non-standard products, which are used for customized production management of non-standard products (curtains, rails and the like), are a link for information integration of non-standard product enterprises such as curtains and the like, and are effective technical means for implementing agile manufacturing strategies of enterprises and realizing agile workshop production.
The production site is subjected to integrated management from multiple dimensions such as execution of a production plan, tracing of a production process, normal and efficient use of equipment, guarantee of product quality, worker scheduling, reasonable excitation and the like; the information truth of each link in the production is ensured, the error rate in the production process is greatly reduced, and the product quality and the production efficiency are effectively improved.
The method and the system provided by the invention can record the production information in real time in the whole process, and timely monitor and find problems of purchase, inspection, outsourcing, production and the like; and through data analysis, the optimization space is continuously excavated, the production cost is reduced, the production period is shortened, and the working efficiency is improved; the operation cost is reduced by 30%, the product development period is shortened by 30%, the production efficiency is improved by 30%, the defective product rate is reduced by 50%, and the energy utilization rate is improved by 50%.
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In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a flow chart of a method for customized production management of non-standard articles according to an embodiment of the present invention;
fig. 2 is a schematic view of a management and control method of a product production process according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, the present invention provides a method for customized production management of non-standard articles, comprising the following steps:
s1, order information is obtained through the scanning identification; the order information comprises order measurement data information and process flow data information;
s2 generating a production scheduling request message containing order measurement data information and process flow data information, and sending the message to a Manufacturing Execution System (MES);
s3, the manufacturing execution system makes a production plan according to the order measurement data information and the process flow data information carried by the message;
s4, the production plan is sent to the manufacturing equipment, and the production state information of the manufacturing equipment is obtained in real time, so that the production process of the product is controlled.
In step S1, the obtaining of the order information by scanning the identifier includes: the mobile terminal scans an identification code attached to the surface of the process transfer box through an input interface provided by a loaded client or a browser, and reads order measurement data information and process flow data information contained in the identification code;
wherein, the identification code includes but is not limited to any one of two-dimensional code and RFID label.
The bar code/RFID is attached to the procedure transfer box or the curtain, the measurement data of the order and the procedure flow can be identified by scanning the code, and the scanning and the reporting of the work can be carried out through the code.
In step S3, the creating of the production plan includes:
s301, the manufacturing execution system acquires order information based on the production scheduling request message;
s302, adopting an APS scheduling tool to disassemble the order into a structural order and determining a product process route related to the structural order;
the APS scheduling tool integrates an advanced scheduling rule strategy, automatically and quickly performs scheduling, and works out detailed executable production plans and material plans. Meanwhile, an integrated production management and control platform is built by taking APS as a core plan engine, the specification, plan query, progress tracking and performance assessment of the whole plan are systematically and standardly managed, and the production progress is effectively monitored.
And S303, determining a production plan based on the product process route and the material purchasing list generated aiming at the inventory condition.
In step S301, the step of acquiring, by the manufacturing execution system, order information based on the production scheduling request message includes: the manufacturing execution system acquires the production scheduling request message returned by the mobile terminal and judges whether the production scheduling request message of the mobile terminal is legal or not; if not, discarding the production scheduling request message; and if the order measurement data information and the process flow data information are legal, analyzing the order measurement data information and the process flow data information from the information carried by the production scheduling request message.
In step S302, determining the process route related to the build sheet includes:
the manufacturing execution system adopts an APS scheduling tool to disassemble the order into a structural order;
constructing a BOM material model according to the process flow data information of the product related to the structure sheet;
determining the size of the product according to the order measurement data information of the product related to the structural list;
calculating materials according with the product size by using a BOM material model;
and setting a product process route of the structural sheet according to the material consumption condition of the product.
The process flow data information comprises fold multiplying power, scutching, punching, hanging mode, flower pitch, fixed width and fixed height factors; the scutching includes: single/double opening.
In the actual production process, the BOM can be used for conveniently monitoring the use condition and the shortage condition of the material in real time, helping to determine the position of the material for storing goods in the production process and carrying out a series of accumulation and control on the cost. For example, a customer orders a set of starry sky style curtains, doubles the pleat, perforates, and has a curtain with a curtain head and a yarn, and needs to make a high temperature setting.
The APS scheduling tool needs to disassemble the customer's order into three structural sheets, which are cloth curtain, curtain head, and yarn.
BOM modeling: and establishing a BOM material model according to fold multiplying power, open width (single open/double open), whether punching is performed or not, a hanging mode, a flower pitch, a fixed width, a fixed high-grade factor and the like, and automatically calculating the material using condition according to the size.
Modeling a procedure: and setting a process route of the structural list according to the scutching (single/double opening), whether punching is performed, whether high-temperature shaping is required and the like.
And generating a required purchasing list of the materials according to the inventory condition.
In step S4, the obtaining the production status information of the manufacturing equipment in real time includes:
recording product production information in real time; the product production information comprises product production efficiency and production period, purchase information, inspection information, outsourcing information and fault information generated in production;
monitoring the use condition of the material in real time to obtain the position of the material for storing goods in the production process;
analyzing the material process state by judging whether the position of the material for storing the goods in the production process is consistent with a preset storage place or not and the shortage condition of the material;
and determining the production state of the manufacturing equipment based on the material process state and the product production information.
In step S4, the process of managing and controlling the product includes:
the manufacturing execution system receives the working state information of the manufacturing equipment, and the billboard data is obtained through calculation so that a user can know the production condition according to the billboard data;
and (4) managing and controlling the production process of the product by combining the production condition and the product process route.
Wherein, carry out the management and control of product production process and specifically include:
performing management of resource status and allocation information required for production;
generating a detailed workshop section month production plan according to the workshop outline production plan, the product processing technology and the task information of the external accessories;
the production plan, the equipment load and the personnel condition of the workshop section are effectively managed, an operation work ticket of each manufacturing equipment or each processing center in a specified time period is generated, and each task of the workshop section is managed in real time;
managing the workshop labor resources including workshop personnel files, labor index accounting, working hour statistics, bonus and wage labor insurance accounting information; providing decision support for monitoring efficiency and quality problems of a production process;
and tracking the whole production process, and acquiring the position and state information of the workpiece at any moment.
And carrying out capability balance calculation according to the arranged tasks and the actual conditions of personnel, equipment, tools and time to achieve reasonable resource allocation.
Above-mentioned scheme has realized whole digital management, through the passback of getting through master's home-visit measured data, has realized paperless production through labels such as bar code RFID, has realized the production scheduling through APS, has realized the management and control of quality through the billboard control, has realized process management and control and flexible production through the production task.
Based on the same technical concept, the invention also provides a non-standard type customized production management system, which comprises:
the scanning module is used for acquiring order information through the scanning identifier; the order information comprises order measurement data information and process flow data information;
the generating module is used for generating a production scheduling request message containing order measurement data information and process flow data information and sending the message to a manufacturing execution system;
the defining module is used for making a production plan by the manufacturing execution system according to the order measurement data information and the process flow data information carried by the message;
and the management control module is used for issuing the production plan to the manufacturing equipment and acquiring the production state information of the manufacturing equipment in real time so as to realize the management and control of the production process of the product.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.
Claims (10)
1. A method for customized production management of non-standard articles is characterized by comprising the following steps:
obtaining order information through scanning the identification; the order information comprises order measurement data information and process flow data information;
generating a production scheduling request message containing order measurement data information and process flow data information, and sending the message to a manufacturing execution system;
the manufacturing execution system formulates a production plan according to the order measurement data information and the process flow data information carried by the message;
and issuing the production plan to the manufacturing equipment, and acquiring the production state information of the manufacturing equipment in real time so as to realize management and control on the production process of the product.
2. The method of claim 1, wherein the obtaining order information by scanning the identifier comprises: the mobile terminal scans an identification code attached to the surface of the process transfer box through an input interface provided by a loaded client or a browser, and reads order measurement data information and process flow data information contained in the identification code;
wherein, the identification code includes but is not limited to any one of two-dimensional code and RFID label.
3. The method of claim 1, wherein said developing a production plan comprises:
the manufacturing execution system acquires order information based on the production scheduling request message;
adopting an APS scheduling tool to disassemble the order into a structural order and determining a product process route related to the structural order;
a production plan is determined based on the product process route and a material procurement manifest generated for the inventory conditions.
4. The method of claim 3, wherein the obtaining the order information by the MES based on the production scheduling request message comprises: the manufacturing execution system acquires the production scheduling request message returned by the mobile terminal and judges whether the production scheduling request message of the mobile terminal is legal or not; if not, discarding the production scheduling request message; and if the order measurement data information and the process flow data information are legal, analyzing the order measurement data information and the process flow data information from the information carried by the production scheduling request message.
5. The method of claim 3, wherein determining the process route to which the build sheet relates comprises:
the manufacturing execution system adopts an APS scheduling tool to disassemble the order into a structural order;
constructing a BOM material model according to the process flow data information of the product related to the structure sheet;
determining the size of the product according to the order measurement data information of the product related to the structural list;
calculating materials according with the product size by using a BOM material model;
and setting a product process route of the structural sheet according to the material consumption condition of the product.
6. The method of claim 5, wherein: the process flow data information comprises fold multiplying power, scutching, whether to punch, hanging mode, flower pitch, fixed width and fixed height factors; the scutching includes: single/double opening.
7. The method of claim 1, wherein the obtaining production status information of the manufacturing equipment in real time comprises:
recording product production information in real time; the product production information comprises product production efficiency and production period, purchase information, inspection information, outsourcing information and fault information generated in production;
monitoring the use condition of the material in real time to obtain the position of the material for storing goods in the production process;
analyzing the material process state by judging whether the position of the material for storing the goods in the production process is consistent with a preset storage place or not and the shortage condition of the material;
and determining the production state of the manufacturing equipment based on the material process state and the product production information.
8. The method of claim 1, wherein managing the production process of the product comprises:
the manufacturing execution system receives the working state information of the manufacturing equipment, and the billboard data is obtained through calculation so that a user can know the production condition according to the billboard data;
and (4) managing and controlling the production process of the product by combining the production condition and the product process route.
9. The method according to claim 8, wherein the performing of the management of the production process of the product specifically comprises:
performing management of resource status and allocation information required for production;
generating a detailed workshop section month production plan according to the workshop outline production plan, the product processing technology and the task information of the external accessories;
the production plan, the equipment load and the personnel condition of the workshop section are effectively managed, an operation work ticket of each manufacturing equipment or each processing center in a specified time period is generated, and each task of the workshop section is managed in real time;
managing the workshop labor resources including workshop personnel files, labor index accounting, working hour statistics, bonus and wage labor insurance accounting information; providing decision support for monitoring efficiency and quality problems of a production process;
tracking the whole production process, and acquiring the position and state information of the workpiece at any moment;
and carrying out capability balance calculation according to the arranged tasks and the actual conditions of personnel, equipment, tools and time to achieve reasonable resource allocation.
10. A non-standard type customized production management system, comprising:
the scanning module is used for acquiring order information through the scanning identifier; the order information comprises order measurement data information and process flow data information;
the generating module is used for generating a production scheduling request message containing order measurement data information and process flow data information and sending the message to a manufacturing execution system;
the defining module is used for making a production plan by the manufacturing execution system according to the order measurement data information and the process flow data information carried by the message;
and the management control module is used for issuing the production plan to the manufacturing equipment and acquiring the production state information of the manufacturing equipment in real time so as to realize the management and control of the production process of the product.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114936741A (en) * | 2022-04-11 | 2022-08-23 | 江苏硕普能源科技有限公司 | Project management system for non-standard manufacturing industry |
| CN115660596A (en) * | 2022-11-03 | 2023-01-31 | 创启科技(广州)有限公司 | Data interaction method of mobile terminal and mobile terminal |
| CN117047870A (en) * | 2023-10-12 | 2023-11-14 | 四川省致链数字科技有限公司 | Furniture punching procedure flexible matching system and method based on industrial Internet |
| CN117575486A (en) * | 2024-01-15 | 2024-02-20 | 德阳凯达门业有限公司 | Nonstandard order material management informatization system and method |
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| CN114936741A (en) * | 2022-04-11 | 2022-08-23 | 江苏硕普能源科技有限公司 | Project management system for non-standard manufacturing industry |
| CN115660596A (en) * | 2022-11-03 | 2023-01-31 | 创启科技(广州)有限公司 | Data interaction method of mobile terminal and mobile terminal |
| CN117047870A (en) * | 2023-10-12 | 2023-11-14 | 四川省致链数字科技有限公司 | Furniture punching procedure flexible matching system and method based on industrial Internet |
| CN117047870B (en) * | 2023-10-12 | 2023-12-22 | 四川省致链数字科技有限公司 | Furniture punching procedure flexible matching system and method based on industrial Internet |
| CN117575486A (en) * | 2024-01-15 | 2024-02-20 | 德阳凯达门业有限公司 | Nonstandard order material management informatization system and method |
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