CN109754227A - Intelligent precise forging operation management system - Google Patents
Intelligent precise forging operation management system Download PDFInfo
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- CN109754227A CN109754227A CN201910006354.XA CN201910006354A CN109754227A CN 109754227 A CN109754227 A CN 109754227A CN 201910006354 A CN201910006354 A CN 201910006354A CN 109754227 A CN109754227 A CN 109754227A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a kind of Intelligent precise forging operation management systems, wherein, it include: digital management server, the digital management server includes: production technical reserve module, plan scheduled production module, Technical innova- tion module, Intelligent hardware application module and data statistic analysis module；The digital management server is connected with intelligent terminal, and the digital management server is also connected with the aobvious screen of near-field communication equipment, collection.The present invention solves the problems, such as that MES system in the prior art and precision forging industrial integration degree be not high, by including production technical reserve module, plan scheduled production module, Technical innova- tion module, Intelligent hardware application module and the digital management server of data statistic analysis module, the typing of artificial data and the detailed control of overall flow are realized.So that MES solution can help enterprise to realize that company information is integrated and produce the integrated management of service management, overall salary strategy, intelligent manufacturing are realized.
Description
Technical field
The present invention relates to a kind of management system more particularly to a kind of Intelligent precise forging operation management systems.
Background technique
MES (Manufacturing Execution System) i.e. manufacturing enterprise's production process executes system, is a set of
The production information management system of Manufacture Enterprise workshop execution level.MES can be provided for enterprise including Manufacturing Data Management,
Plan scheduled production management, Production scheduling management, stock control, quality management, human resource management, work centre/equipment management, work
Has tool management, purchasing management, cost management, project kanban system, production process control, bottom data integrated analysis, upper layer
The management modules such as data integration decomposition make a sturdy, reliable, comprehensive, feasible manufacture cooperating management platform for enterprise.
It can be seen that MES system is related to the period of manufacturing full life, thus no matter from production management and
In the research and development of MES itself, numerous technical problems will be solved.Us are brought forward below to be solved in MES development and implementation process
Several points certainly:
(1) the also incomplete problem of MES system
Basic function has, but lack process management and optimization etc. the core business module towards typical industry, need with
Enterprise's docking is customized processing.For discrete manufacturing business there is no it is complete, uniformly, the MES solution of system and architectural framework,
It needs to have a whole MES framework for unified flexible configuration from technological layer.
(2) lack MES technical standard
Design, exploitation, implementation, the maintenance of MES lacks technical standard, formulates above-mentioned each class standard from technological layer.
(3) integration is fully solved not yet
Due to lacking unified plant data model, lack necessary collection between the other relevant information systems of MES and enterprise
At the engine function for causing MES to cooperate with as enterprise's manufacture is not fully exerted far away.
(4) versatility and configurability are poor
Generally directed to particular demands, be difficult to cope with the change or recombination of business events flow path, lack unified data model,
System platform and integrated technology, the configurability of system, reconfigurability, scalability are poor.
(5) real-time is not strong
Lack accurate, timely, complete data acquisition and mechanism of information feedback, in the real-time acquisition of bottom data, multi-source
Information fusion, complex information processing and high-speed decision etc. seem more weak.
(6) intelligence degree
Existing MES only provides a substitution experience management mostly, and intelligence degree is not high, we go out from various industries
Hair solves the intelligent Problems such as data intelligence processing from research and development level.
Summary of the invention
The invention discloses a kind of Intelligent precise forging operation management systems, to solve MES in the prior art
System and the not high problem of precision forging industrial integration degree.
Above-mentioned purpose of the invention is achieved through the following technical solutions:
A kind of Intelligent precise forging operation management system, wherein include: digital management server, the number
Management server includes: production technical reserve module, plan scheduled production module, Technical innova- tion module, Intelligent hardware application mould
Block and data statistic analysis module；The digital management server is connected with intelligent terminal, and the digital management server is also
It is connected with the aobvious screen of near-field communication equipment, collection.
Intelligent precise forging operation management system as described above, wherein the intelligent terminal is touch control integrated
Machine, the touch-control all-in-one machine have card reader, the touch-control all-in-one machine and the digital management server communication.
Intelligent precise forging operation management system as described above, wherein pre- in the digital management server
Equipped with MES system.
Intelligent precise forging operation management system as described above, wherein the near-field communication equipment includes: more
A RFID label tag reads equipment and multiple RFID label tags.
Intelligent precise forging operation management system as described above, wherein the digital management server connection
There is bar-code label printer.
Intelligent precise forging operation management system as described above, wherein the production technical reserve module packet
It includes: order information receiving module, production number module, production quantity module, module delivery cycle.
Intelligent precise forging operation management system as described above, wherein plan scheduled production module includes: constraint row
Produce module, multiple constraint scheduled production module.
Intelligent precise forging operation management system as described above, wherein the Technical innova- tion module packet
Include: map file browsing module, scene report work module, material tracking module, quality management module, device management module, scene are abnormal
Processing module, production process monitoring module.
Intelligent precise forging operation management system as described above, wherein Intelligent hardware application module includes: intelligence
It can terminal module, near-field communication module, display module.
Intelligent precise forging operation management system as described above, wherein data statistic analysis module includes: life
Produce progress data statistical module, quality of production data statistics module, production hour data statistics module.
In conclusion by adopting the above-described technical solution, the present invention solves MES system in the prior art and accurate forging
The not high problem of industrial integration degree is made, by including production technical reserve module, plan scheduled production module, Technical innova- tion mould
The digital management server of block, Intelligent hardware application module and data statistic analysis module, realize artificial data typing and
The detailed control of overall flow.So that MES solution can help enterprise to realize that company information integrates and produce business
Overall salary strategy, intelligent manufacturing are realized in the integrated management of management.
Detailed description of the invention
Fig. 1 is the structural block diagram of Intelligent precise forging operation management system of the present invention.
Specific embodiment
The present invention is described further with reference to the accompanying drawings and examples:
Fig. 1 is the structural block diagram of Intelligent precise forging operation management system of the present invention, referring to Figure 1, Yi Zhongzhi
Precision forging operation management system can be changed, wherein include: digital management server 1, digital management server 1 includes: life
Produce planning module 11, plan scheduled production module 12, Technical innova- tion module 13, Intelligent hardware application module 14 and data
Statistical analysis module 15；Digital management server 1 is connected with intelligent terminal 3, and digital management server 1 is also connected with near-field communication
The aobvious screen 4 of equipment 2, collection.
In specific implementation process of the present invention, system can be set to Integrated Architecture, all softwares, module are based on single
Database, intermodule interoperability, does not need to integrate again.Product design data, BOM structure, Process data management, production meter
It draws, the modules seamless connection such as handling of goods and materials, can ensure that operation flow is steady by unified data model.System of the invention has
Good open and scalability can be integrated with systems such as design clouds in industrial cloud platform, realize the interconnection of data
Intercommunication.That is, digital management server 1 of the invention connects Cloud Server, real time communication is carried out with Cloud Server, thus
By system access cloud.
Also, digital management server 1 of the invention supports mainstream operation system, including supporting 32 and 64
Windows XP/Windows 7/Windows 8/Windows10 and its later release and Android operation system are supported to move
Moved end application, supports TV large-size screen monitors to display data, and supports bluetooth, WIFI, Ethernet data connection and communication.
The present invention also supports big data quantity to store, and supports multi-server technology framework, holding load balanced.System can be supported
Concurrently access more than 1000 people, the storage time of single record is within 3 seconds, and the plan scheduled production time of single order is at 2 points
Clock is hereinafter, complex report forms generated the time no more than 2 minutes.Support the mainstreams relational databases such as SQLSERVER, ORACLE,
SQLSERVER supports 2008 or more versions.Support that drawing, picture, technique refer to for the electronic warehouse of unstructured document storage
The documents such as book are led to deposit in electronic warehouse.
The aobvious screen 4 of collection of the invention can using the video screen with touch function so that this system support TV large-size screen monitors,
Touch-control large-size screen monitors are implemented to show the Various types of data in MES system, show that content includes manufacturing schedule, material circulation, processing time matrix, matter
Amount statistics etc., exhibition method includes Gantt chart, histogram, cake chart, line chart etc..
Further, system is with carrying out safety backup mechanism, it can be achieved that the automated back-up of database and electronic warehouse, is occurring
It, can be according to the fast quick-recovery of backup database when abnormal.
Further, intelligent terminal 3 is touch-control all-in-one machine, and touch-control all-in-one machine has card reader, touch-control all-in-one machine and number
Management server 1 communicates.In the intelligent terminal 3 (touch-control all-in-one machine, subsidiary card reader) of crucial station configuration, it is linked into MES system
System, can carry out that work order be checked, drawing and technical papers are checked by intelligent terminal 3 and station on report work.
Further, MES system is preinstalled in digital management server 1.
Further, near-field communication equipment 2 includes: that multiple RFID label tags read equipment and multiple RFID label tags.RFID
One kind of label can store the much informations such as label, and a collection of raw material or semi-finished product, finished product is followed to carry out material mark,
Data exchange is carried out by the way of active signal transmitting, supports bluetooth communication mode, can cooperate with a variety of intelligent terminals 3 makes
With.
Further, digital management server 1 is connected with bar-code label printer.Beating for bar-code label is carried out according to system
Print and output.
Further, production technical reserve module 11 includes: order information receiving module, production number module, production number
Measure module, module delivery cycle.Digital management server 1 can receive the order information of login user submission, production number letter
Breath, production quantity information, information delivery cycle etc., order information received in title, product number, production quantity, delivery cycle etc.
Hold.Also, establishment Production Scheduling Problem can also be carried out, that is, according to production work order, in conjunction with the technique BOM and work in PDM
The current production task of skill route and workshop and work centre load work out Production Scheduling Problem.The tune that can also be planned
It is whole, when production plan and workshop resource mismatch, or production is abnormal when occurring (such as equipment fault, material arrival not in time plus
Overproof, emergency event of work etc.) it can apply for that work-ticket task adjusts.
Further, production technical reserve module 11 can also include work order and circulation card generation module, can be according to
Machining center generates work order, and work order is generated to process rank, corresponding generation process tracking number.Work order can be by workshop, teams and groups, work
The modes such as center carry out classification output.Circulation card is automatically generated, supports circulation card printing.
Further, plan scheduled production module 12 includes: constraint scheduled production module, multiple constraint scheduled production module.Constrain scheduled production module
The main functionality application stage support according to process route and inventory data to carry out plan scheduled production.Multiple constraint scheduled production module is to depth
Change the application stage to support to carry out scheduled production according to multi-constraint conditions such as workshop, teams and groups, personnel abilities.
Further, Technical innova- tion module 13 includes: map file browsing module, scene report work module, material tracking mould
Block, quality management module, device management module, live exception processing module, production process monitoring module.
Specifically, map file browsing module allows each station manipulation personnel to check production order by station display screen,
And the corresponding drawing of production task and technical papers, production order come from MES system, drawing and technical papers come from PDM system.
Specifically, scene report work module allows operator to realize report work at the scene, by the complete of current producers
At situation report-back into system.It reports working hour to support barcode scanning report work, batch report work, report work without single.It can recorde the work of station simultaneously
Make the time.Barcode scanning report work supports automatically generating for two dimensional code and bar code and two kinds of codes.
Specifically, material tracking module can be added to the various processes such as assembly from blanking, machine, according to RFID (including bluetooth
Beacon and bar code) tracking material position, record material circulation situation.
Specifically, quality management module can carry out quality inspection single control by quality inspection outline, to rejected product in system
In the disposition such as scrapped, reprocess, is alternative.The detection data of digital measuring equipment generation is integrated, supports tracing quality data
Inquiry.The operating process that quality under line is managed is transferred on line, realizes that line is improved quality feedback, the examination & approval etc. of information.
Specifically, device management module can carry out account management, the state of management and control devices to key equipment.Execute equipment
Maintenance project carries out log recording to maintenance process.The relevant aftermarket attachment of management equipment.Live exception processing module is to right
Operation abnormal conditions are handled, such as: the various fields situations such as product quality problem, equipment fault, material are uneven can lead to
It crosses field management and carries out information feedback.
Specifically, production process monitoring module can monitor the manufacturing schedule of all products, it can also be according to production scene feelings
Condition carries out real-time production scheduling.It can have matched camera and connect digital management server 1, realize the reality of workshop situation
Apply monitoring.
Further, Intelligent hardware application module 14 includes: 3 module of intelligent terminal, near-field communication module, display module.
Targetedly to be controlled intelligent terminal 3, near-field communication equipment 2, the aobvious screen 4 of collection etc..
Further, data statistic analysis module 15 includes: manufacturing schedule data statistics module, quality of production data statistics
Module, production hour data statistics module.Manufacturing schedule data statistics module can be provided by workshop, work centre etc. to order
Manufacturing schedule is counted, and exhibition method supports the modes such as Gantt chart, statistical report form.Quality of production data statistics module can
With according to period, order number, the conditions such as product, equipment, operator, part drawing number carry out the various statistics of quality condition, example
Such as product qualification rate, learies, the amount of doing over again histogram.Production hour data statistics module can according to the period, order number,
The conditions such as product, workshop, work centre, employee carry out all kinds of statistics of working hour service condition, including plan working hour and practical work
When, related statements are provided.
Disclosed system through the invention can also realize further extension, such as: PDM is integrated: the figure in PDM
Paper, job instruction, inspection procedure can be issued to each work station point defined in MES system, technique BOM and work in PDM
Skill route can pass to basic data of the MES as plan.
And ERP is integrated: realizing integrated with ERP system: the production schedule information for reaching workshop under ERP system is read
Into MES system, MES system provides interface and calls for ERP, and ERP system can check order in workshop executive condition.
MES will become the important component in company's intelligence manufacture general frame in this project, and get through design end and manufacture
The communicative channel at end constructs generation information manufacturing platform, and enterprise intelligent metaplasia is supported to produce.Manufacture cloud system performance reach with
Lower index:
1, support that material variety can be to 200,000 or more；
2, the concurrently access of the above scale of 1,000 people is supported；
3, the automatic scheduled production time of single order is within 1 minute；
4, the report number of single station is according to submission within 3 seconds；
5, the statistical time of the single report such as manufacturing schedule, statistic of attribute, man-hour data statistics is within 2 minutes；
Production monitoring large-size screen monitors Refresh Data can be set in 5 seconds.
Manufacture cloud system benefit goal:
1, plan classification establishment efficiency improves 50%, and the delivery cycle shortens 20%；
2, quality matter promptness rate improves 30%；
3, Drawings and documents provide efficiency and improve efficiency 50%；
4, material tracking transports real-time query；The storehouse number of turnover improves 20%；
5, utilization rate of equipment and installations improves 10%；
6, statistician 3-4 is reduced, statistical efficiency 2 times or more is improved；
In conclusion following advantage may be implemented due to using system of the invention:
1, acquisition and the analysis decision of data are solved
Data acquisition can be also manually done, and can be acquired very flexible.Hand data collection, the efficiency essence of acquisition
Exactness will be far short of what is expected, has been difficult to meet the regulatory requirement of the manufacturing now.
MES system cooperates certain data acquisition hardware and acquisition technique, it can be achieved that the automation of the acquisition of data, automatic
Change, greatly promotes the efficiency of hand data collection；Even some data that can not manually acquire, can also acquire out, be promoted
Comprehensive, the accuracy of data acquisition.The data of the manufacturing of these acquisitions are done and are further utilized, raising that will be bigger
Produce the efficiency of control.
On the basis of the acquisition of mass production manufaturing data, MES system can handle creation data, analyzed and be dug
Pick, does performance analysis to production management.Compared to more artificial data acquisition and performance analysis, the performance analysis efficiency of MES system
It can greatly be promoted, and can accomplished comprehensive and accurate.Creation data real time implementation, the excavation that depth is done to creation data and point
Analysis, does production decision with data and supports, can largely promote the accuracy of the production decision of production management personnel.
2, standardized workflow management raising efficiency
There is no MES system support production operation flow, needs special department and production procedure is managed, have certain
Management cost.If mismanagement, production operation flow is uncontrollable, during production may fall into chaos, brings various productions unrestrained
Take.
By the support of MES system, production procedure and concrete operations in systems can only be in a fixed manner or limited
Mode carries out, and can not arbitrarily change, it is also difficult to use inferior materials and turn out substandard goods, reduce the cost of workflow management, and without fixed process
The production of initiation wastes, and promotes the efficiency of the manufacturing.
3, safety in production process and control are solved
MES system integrated utilization High-reliability Control System, such as DCS system or the networking control based on bussing technique
System processed can provide highly reliable guarantee for the production equipment in workshop and steady, smooth, the safe operation of device, simultaneously
By the real time information integrated technology that is used in MES system, data acquisition, data analysis, data mining technology, to key equipment
Carry out troubles diagnosis and fixing maintenance.
The Process Control System integrated by MES system, controls production process and technological parameter, to reduce
Raw material and energy consumption；Furthermore ME solution, it is integrated to have used advanced mistake in order to improve the qualification rate and conversion ratio of product
Process control technology and real-time optimization technology, such as APC-Adcon etc..
In short, MES solution will realize deliver goods from production plan, scheduled production, production procedure to a product warehouse-out and system
Column process control and management, MES system have used enterprise modeling and flowsheeting technology, production scheduling technology, production logistics reality
When tracking technique, fault diagnosis and health maintenance technology, material balance and data correlation techniques, dynamic quality control and management skill
Numerous advanced productions such as art manage application technology, so that MES solution can help enterprise to realize that company information is integrated
With the integrated management of production service management, overall salary strategy, intelligent manufacturing are realized.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without
It needs creative work or according to the present invention can conceive by software programming to make many modifications and variations.Therefore, all
Technician in the art passes through logic analysis, reasoning or limited on the basis of existing technology under this invention's idea
The available technical solution of experiment, all should be within the scope of protection determined by the claims.
Claims (10)
1. a kind of Intelligent precise forging operation management system characterized by comprising digital management server, it is described
Digital management server includes: that production technical reserve module, plan scheduled production module, Technical innova- tion module, Intelligent hardware are answered
With module and data statistic analysis module；The digital management server is connected with intelligent terminal, the digital management service
Device is also connected with the aobvious screen of near-field communication equipment, collection.
2. Intelligent precise forging operation management system according to claim 1, which is characterized in that the intelligence is eventually
End is touch-control all-in-one machine, and the touch-control all-in-one machine has card reader, and the touch-control all-in-one machine and the digital management server are logical
Letter.
3. Intelligent precise forging operation management system according to claim 1, which is characterized in that the Nixie tube
MES system is preinstalled in reason server.
4. Intelligent precise forging operation management system according to claim 1, which is characterized in that the near field is logical
Letter equipment includes: that multiple RFID label tags read equipment and multiple RFID label tags.
5. Intelligent precise forging operation management system according to claim 1, which is characterized in that the Nixie tube
Reason server is connected with bar-code label printer.
6. Intelligent precise forging operation management system according to claim 1, which is characterized in that the production meter
Drawing compiling module includes: order information receiving module, production number module, production quantity module, module delivery cycle.
7. Intelligent precise forging operation management system according to claim 1, which is characterized in that plan scheduled production mould
Block includes: constraint scheduled production module, multiple constraint scheduled production module.
8. Intelligent precise forging operation management system according to claim 1, which is characterized in that described to produce
Thread management module includes: map file browsing module, scene report work module, material tracking module, quality management module, equipment management mould
Block, live exception processing module, production process monitoring module.
9. Intelligent precise forging operation management system according to claim 1, which is characterized in that Intelligent hardware is answered
It include: intelligent terminal module, near-field communication module, display module with module.
10. Intelligent precise forging operation management system according to claim 1, which is characterized in that data statistics
Analysis module includes: manufacturing schedule data statistics module, quality of production data statistics module, production hour data statistics module.
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110689217A (en) * | 2019-08-13 | 2020-01-14 | 武汉攀升鼎承科技有限公司 | Intelligent manufacturing system for computer production |
| CN110825052A (en) * | 2019-11-15 | 2020-02-21 | 盐城索浦海科技有限公司 | Digital intelligent control system for manufacturing steel pipes |
| CN111459116A (en) * | 2020-04-23 | 2020-07-28 | 招商局重工（江苏）有限公司 | High-efficiency digital management system for intelligent production line of pipes |
| CN112486128A (en) * | 2020-12-07 | 2021-03-12 | 广东琅菱智能装备有限公司 | Powder raw material manufacturing control method and system based on MES system |
| CN112581086A (en) * | 2020-12-16 | 2021-03-30 | 上海英应机器人科技有限公司 | System for real-time production data acquisition and production resource tracking management of site |
| CN113052457A (en) * | 2021-03-23 | 2021-06-29 | 深圳市伊欧乐科技有限公司 | Manufacturing management method and system of intelligent product and readable storage medium |
| CN113885403A (en) * | 2021-10-28 | 2022-01-04 | 珠海城市职业技术学院 | Remote automatic monitoring device for production line |
| CN115099706A (en) * | 2022-07-27 | 2022-09-23 | 广州春晓信息科技有限公司 | Distributed production management system and method based on Internet of things |
| CN116703254A (en) * | 2023-08-09 | 2023-09-05 | 深圳市永义模具有限公司 | Production information management system for mechanical parts of die |
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2019
- 2019-01-04 CN CN201910006354.XA patent/CN109754227A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110689217A (en) * | 2019-08-13 | 2020-01-14 | 武汉攀升鼎承科技有限公司 | Intelligent manufacturing system for computer production |
| CN110689217B (en) * | 2019-08-13 | 2022-03-11 | 武汉攀升鼎承科技有限公司 | Intelligent manufacturing system for computer production |
| CN110825052A (en) * | 2019-11-15 | 2020-02-21 | 盐城索浦海科技有限公司 | Digital intelligent control system for manufacturing steel pipes |
| CN111459116A (en) * | 2020-04-23 | 2020-07-28 | 招商局重工（江苏）有限公司 | High-efficiency digital management system for intelligent production line of pipes |
| CN112486128B (en) * | 2020-12-07 | 2021-12-03 | 东莞市琅菱机械有限公司 | Powder raw material manufacturing control method and system based on MES system |
| CN112486128A (en) * | 2020-12-07 | 2021-03-12 | 广东琅菱智能装备有限公司 | Powder raw material manufacturing control method and system based on MES system |
| CN112581086A (en) * | 2020-12-16 | 2021-03-30 | 上海英应机器人科技有限公司 | System for real-time production data acquisition and production resource tracking management of site |
| CN113052457A (en) * | 2021-03-23 | 2021-06-29 | 深圳市伊欧乐科技有限公司 | Manufacturing management method and system of intelligent product and readable storage medium |
| CN113885403A (en) * | 2021-10-28 | 2022-01-04 | 珠海城市职业技术学院 | Remote automatic monitoring device for production line |
| CN113885403B (en) * | 2021-10-28 | 2023-08-22 | 珠海城市职业技术学院 | A remote automatic monitoring device for production line |
| CN115099706A (en) * | 2022-07-27 | 2022-09-23 | 广州春晓信息科技有限公司 | Distributed production management system and method based on Internet of things |
| CN115099706B (en) * | 2022-07-27 | 2023-03-24 | 广州春晓信息科技有限公司 | Distributed production management system and method based on Internet of things |
| CN116703254A (en) * | 2023-08-09 | 2023-09-05 | 深圳市永义模具有限公司 | Production information management system for mechanical parts of die |
| CN116703254B (en) * | 2023-08-09 | 2024-03-15 | 深圳市永义模具有限公司 | Production information management system for mechanical parts of die |
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Application publication date: 20190514 |