CN112486128A - Powder raw material manufacturing control method and system based on MES system - Google Patents
Powder raw material manufacturing control method and system based on MES system Download PDFInfo
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- CN112486128A CN112486128A CN202011421146.5A CN202011421146A CN112486128A CN 112486128 A CN112486128 A CN 112486128A CN 202011421146 A CN202011421146 A CN 202011421146A CN 112486128 A CN112486128 A CN 112486128A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 137
- 238000000034 method Methods 0.000 title claims abstract description 54
- 239000002994 raw material Substances 0.000 title claims abstract description 44
- 239000000843 powder Substances 0.000 title claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 84
- 230000008569 process Effects 0.000 claims abstract description 32
- 238000012545 processing Methods 0.000 claims abstract description 29
- 238000007689 inspection Methods 0.000 claims abstract description 9
- 239000004576 sand Substances 0.000 claims description 31
- 238000003756 stirring Methods 0.000 claims description 21
- 238000001694 spray drying Methods 0.000 claims description 17
- 239000000047 product Substances 0.000 claims description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 238000005303 weighing Methods 0.000 claims description 10
- 230000002159 abnormal effect Effects 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 9
- 238000012216 screening Methods 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 238000012423 maintenance Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 230000008439 repair process Effects 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 4
- 239000011265 semifinished product Substances 0.000 claims description 4
- 238000010409 ironing Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000000195 production control method Methods 0.000 claims 7
- 239000004744 fabric Substances 0.000 claims 1
- 239000012776 electronic material Substances 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 description 8
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000013479 data entry Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention belongs to the technical field of electronic raw material processing, and particularly relates to a powder raw material manufacturing control method based on an MES (manufacturing execution system), which comprises a quality management module, a plan management module, a production process management module, a warehouse management module, a material management module, an equipment management module and a tracing module, wherein the control method comprises the following steps of: s1, managing the quality inspection process of the material by the quality management module; and S2, the plan management module schedules the production materials and the production equipment according to the production processing process units. The method can realize dustless, unmanned and intelligent control of powder raw material production, and has the advantages of high production efficiency, low production safety risk, good performance and quality of produced electronic materials and high quality. In addition, a powder raw material manufacturing control system based on an MES system is further provided to improve the working stability and efficiency of the powder raw material manufacturing control system.
Description
Technical Field
The invention belongs to the technical field of electronic raw material processing, and particularly relates to a powder raw material manufacturing control method and system based on an MES system.
Background
The traditional powder raw material factory workshop has large dust raising and severe production environment, and cannot reach the national environmental protection standard and faces the crisis of production halt; traditional powder raw material factories mostly depend on manual operation, workers are difficult to be called due to the fact that production environment is severe, and labor cost input is greatly improved. Therefore, the upgrading and transformation of the production line of the powder raw materials can realize the dustless, unmanned and intelligent control of the production of the powder raw materials, is a problem which is focused and urgently needed to be solved by powder raw material manufacturers, and has important practical significance.
In view of the above, the related art needs to be perfected.
Disclosure of Invention
One of the objects of the present invention is: aiming at the defects of the prior art, the powder raw material manufacturing control method based on the MES system is provided, the dustless, unmanned and intelligent control of the powder raw material production can be realized, the production efficiency is high, the production safety risk is low, and the produced electronic material has good performance and quality and high quality.
In order to achieve the purpose, the invention adopts the following technical scheme:
a powder raw material manufacturing control method based on an MES system comprises a quality management module, a plan management module, a production process management module, a warehouse management module, a material management module, an equipment management module and a tracing module, and comprises the following steps:
s1, managing the quality inspection process of the material by the quality management module;
s2, the plan management module schedules production materials and production equipment according to production and processing process units;
s3, the production process management module controls manual input data and equipment operation data in the production and processing process through an MES system;
s4, the process management module manages the operation parameters of the production process equipment and captures the operation data of the production line equipment;
s5, the warehouse management module manages the article in-out information of the raw material warehouse, the finished product warehouse and the temporary storage area by taking the identification code as a carrier, so that the mobile account moving industry is realized;
s6, the material management module monitors the batch and weight of each node of the material in the production process;
s7, the equipment management module manages machine account, maintenance, repair, consumable materials, abnormal follow-up processing and use efficiency of the equipment;
s8, the tracing management module collects supplier material information, manufacturing process information, quality information and equipment operation environment information;
wherein, steps S1, S2, S3, S4, S5, S6, S7, S8 are performed simultaneously.
As an improvement of the MES system-based powder raw material manufacturing control method of the present invention, in step S1, the materials include raw materials, semi-finished products, and products.
As an improvement of the MES system-based powder raw material manufacturing control method of the present invention, in step S2, a scheduling proposal is made in consideration of constraint conditions with execution as guidance, and a production scheduling is manually adjusted or confirmed.
As an improvement of the MES system-based powder raw material manufacturing control method of the present invention, in step S3, the device requiring manual data entry includes a sand mill, a spray drying tower, a pusher kiln, a stirring tank, a belt weighing stirring tank, a sand mill, a screening machine, an iron remover, and a spray drying machine, wherein the sand mill requires setting of a rotation speed, a flow rate, a temperature, and an operation time of the sand mill, the spray drying tower requires setting of a drying tower inlet temperature, an outlet temperature, a tower internal negative pressure, a dust remover differential pressure, an atomizer rotation speed, and a material pump rotation speed, the pusher kiln requires setting of a pushing speed, a temperature zone, and a temperature of different temperature zones, the stirring tank requires setting of a rotation speed and a time, the belt weighing stirring tank requires setting of a rotation speed, a time, and a material weight, the sand mill requires setting of a total operation time, and the screening machine requires setting of a number of uses, the de-ironing separator needs to set the total service time, and the spray dryer needs to set the total service time.
As an improvement of the MES system-based powder raw material manufacturing control method of the present invention, in step S3, the production process and status are displayed in real time through a display screen.
As an improvement of the manufacturing control method of the powder raw material based on the MES system of the present invention, in the step S4, the sand mill needs to capture the rotation speed, flow rate, temperature, and operation time of the sand mill, the spray drying tower needs to capture the inlet temperature, outlet temperature, negative pressure in the tower, differential pressure of the dust collector, rotation speed of the atomizer, and rotation speed of the material pump, the pusher kiln needs to capture the pushing speed, the temperature zone, and the temperature of the different temperature zones, the stirring tank needs to capture the rotation speed and time, the belt weighs the rotation speed, time, and weight of the material needed to capture the stirring tank, and calculates the increased value and the decreased value, the sand mill needs to capture the total operation time, the sieving machine needs to capture the number of times, the de-ironing machine needs to capture the total operation time, and the spray drying machine needs to capture the total operation time.
As an improvement of the MES system-based powder raw material manufacturing control method of the present invention, in step S5, the identification code is a two-dimensional code or a barcode.
As an improvement of the MES system-based powder raw material manufacturing control method of the present invention, in step S6, the production process includes material receiving, finished product processing, packaging and warehousing.
As an improvement of the MES system-based powder raw material manufacturing control method of the present invention, in step S8, the traced information is monitored in real time by a display screen.
In order to achieve the purpose, the invention provides a powder raw material manufacturing control system based on an MES (manufacturing execution system), which comprises a quality management module, a plan management module, a production process management module, a warehouse management module, a material management module, an equipment management module and a traceability module, wherein the quality management module, the plan management module, the production process management module, the warehouse management module, the material management module, the equipment management module and the traceability module are matched to work, and the quality management module is used for managing the quality inspection process of materials; the plan management module is used for scheduling production materials and production equipment according to the production processing process units; the production process management module is used for manually inputting data and equipment operation data in the production and processing process controlled by the MES system; the process management module is used for managing the operation parameters of production process equipment and capturing the operation data of production line equipment; the warehouse management module is used for managing article in-out information of the raw material warehouse, the finished product warehouse and the temporary storage area by taking the identification code as a carrier, so as to realize the operation of the mobile account transfer; the material management module is used for monitoring the batch and weight of each node of the material in the production process; the equipment management module is used for managing machine accounts, maintenance, repair, consumable items, abnormal follow-up processing and the service efficiency of the equipment; and the tracing management module is used for collecting supplier material information, manufacturing process information, quality information and equipment operation environment information.
The invention has the beneficial effects that: firstly, robot changing, layout optimization, introduction of automatic equipment, equipment integration and realization of remote control; the production state is transparent, the automatic acquisition technology is adopted, the equipment is integrated, and the work is reported quickly; thirdly, operation error proofing, wherein the operation is guided to a station, materials are delivered according to requirements, and process tools are error proofing; fourthly, operation automation, wherein a working instruction arrives at a station, and an operation plan is matched with the instruction; fifthly, equipment is uniform, the production plan is more reasonable, and the order progress is transparent; sixthly, production management is refined, data acquisition is refined, and fine analysis is carried out; seventhly, improving quality, monitoring on line, strictly controlling the flow of quality, performing abnormal control, and analyzing and optimizing the quality; eighth, the utilization rate of the equipment is improved, the production plan is more reasonable, the equipment faults are reduced, the batches are reduced, the preparation time is reduced, and the yield is improved; agile production, automated abnormal response; tenth, equipment modification and connection, logistics automation, cluster layout and assembly line type production. The production of the powder raw materials can be controlled dustlessly, unmanned and intelligently, the production efficiency is high, the production safety coefficient is high, and the produced electronic material has good performance and quality and high quality.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a block diagram of an embodiment of the present invention;
FIG. 2 is a flow chart of an embodiment of the present invention;
FIG. 3 is a second flowchart of an embodiment of the present invention;
FIG. 4 is a third flowchart of an embodiment of the present invention;
FIG. 5 is a fourth flowchart in the embodiment of the present invention;
FIG. 6 is a fifth flowchart in an embodiment of the present invention;
FIG. 7 is a sixth flowchart in accordance with an embodiment of the present invention;
fig. 8 is a seventh flowchart in the embodiment of the present invention.
Detailed Description
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. The present specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, within which a person skilled in the art can solve the technical problem to substantially achieve the technical result.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The present invention will be described in further detail below with reference to the accompanying drawings, but the present invention is not limited thereto.
Example 1
As shown in fig. 1 to 8, a powder raw material manufacturing control method based on the MES system includes a quality management module, a plan management module, a production process management module, a warehouse management module, a material management module, an equipment management module, and a traceability module, and the control method includes the following steps:
s1, managing the quality inspection process of the material by the quality management module;
s2, the plan management module schedules the production materials and the production equipment according to the production processing process units;
s3, the production process management module controls manual input data and equipment operation data in the production and processing process through the MES system;
s4, managing the operation parameters of the production process equipment by the process management module, and capturing the operation data of the production line equipment;
s5, the warehouse management module manages the article in-out information of the raw material warehouse, the finished product warehouse and the temporary storage area by taking the identification code as a carrier, so that the mobile account moving industry is realized;
s6, the material management module monitors the batch and weight of each node of the material in the production process;
s7, the equipment management module manages the machine account, maintenance, repair, consumable material, abnormal follow-up processing and the use efficiency of the equipment;
s8, the tracing management module collects supplier material information, manufacturing process information, quality information and equipment operation environment information;
wherein, steps S1, S2, S3, S4, S5, S6, S7, S8 are performed simultaneously. In actual production, the production flow refers to table 1, the method can realize dustless, unmanned and intelligent control of powder raw material production, the production efficiency is high, the production safety risk is low, and the produced electronic material has good performance and quality and high quality.
Preferably, in step S1, the material includes raw materials, semi-finished products, and products.
Preferably, in step S2, with the execution as a guide, considering the constraint condition, a scheduling proposal is made, and the scheduling is manually adjusted or confirmed.
Preferably, in step S3, the device requiring manual data entry includes a sand mill, a spray drying tower, a pushed slab kiln, a stirring tank with weighing, a sand mill, a screening machine, an iron remover and a spray dryer, wherein the sand mill needs to set the rotation speed, the flow speed, the temperature and the operation time of the sand mill, the spray drying tower needs to set the inlet temperature, the outlet temperature, the negative pressure in the tower, the differential pressure of the dust remover, the rotation speed of the atomizer and the rotation speed of the material pump, the pushed slab kiln needs to set the pushing speed, the temperature zone and the temperatures of different temperature zones, the stirring tank needs to set the rotation speed and the time, the stirring tank with weighing needs to set the rotation speed, the time and the weight of the material, the sand mill needs to set the total operation time, the screening machine needs to set the number of uses, the iron remover needs to set the total use time.
Preferably, in step S3, the production process progress and status are displayed in real time via a display screen.
Preferably, in step S4, the sand mill needs to capture the rotation speed, flow rate, temperature, and operation time of the sand mill, the spray drying tower needs to capture the inlet temperature, outlet temperature, negative pressure in the tower, differential pressure of the dust collector, rotation speed of the atomizer, and rotation speed of the material pump, the pushed slab kiln needs to capture the pushing speed, the temperature zone, and the temperature of the different temperature zones, the stirring tank needs to capture the rotation speed and time, the stirring tank needs to capture the rotation speed, time, and weight of the material, and the increment and decrement are calculated.
Preferably, in step S5, the identification code is a two-dimensional code or a barcode.
Preferably, in step S6, the production process includes material receiving, finished product processing and packing and warehousing.
Preferably, in step S8, the traced information is monitored in real time through the display screen.
TABLE 1 MES-BASED POWDER MATERIAL PRODUCTION FLOW TABLE
Example 2
As shown in fig. 1 to 8, an embodiment 1 of the system for controlling manufacturing of a powder raw material based on an MES system includes a quality management module, a plan management module, a production process management module, a warehouse management module, a material management module, an equipment management module, and a traceability module, wherein the quality management module, the plan management module, the production process management module, the warehouse management module, the material management module, the equipment management module, and the traceability module are cooperatively operated, and the quality management module is used for managing a quality inspection process of a material; the plan management module is used for scheduling the production materials and the production equipment according to the production processing process units; the production process management module is used for controlling manual input data and equipment operation data in the production and processing process through the MES system; the process management module is used for managing the operation parameters of production process equipment and capturing the operation data of the production line equipment; the warehouse management module is used for managing the article in-out information of the raw material warehouse, the finished product warehouse and the temporary storage area by taking the identification code as a carrier, so as to realize the operation of the mobile account transfer; the material management module is used for monitoring the batch and weight of each node of the material in the production process; the equipment management module is used for managing machine accounts, maintenance, repair, consumable items and abnormal follow-up processing of the equipment and the service efficiency of the equipment; and the tracing management module is used for collecting supplier material information, manufacturing process information, quality information and equipment operation environment information. In operation, the quality management module manages a quality inspection process of materials, wherein the materials comprise raw materials, semi-finished products and products; the plan management module schedules production materials and production equipment according to production processing process units, takes execution as guidance, considers constraint conditions, makes production scheduling suggestions, and manually adjusts or confirms to issue production scheduling; the production process management module controls the manual input data and the equipment operation data in the production and processing process through an MES system, wherein the equipment needing the manual input data comprises a sand mill, a spray drying tower, a push plate kiln, a stirring tank with a weighing function, the sand mill, a screening machine, an iron remover and the spray drying machine, wherein the sand mill needs to set the rotating speed, the flow speed, the temperature and the operation time of the sand mill, the spray drying tower needs to set the inlet temperature, the outlet temperature, the negative pressure in the tower, the differential pressure of the dust remover, the rotating speed of an atomizer and the rotating speed of a material pump, the push plate kiln needs to set the pushing speed, the temperature zone and the temperature of different temperature zones, the stirring tank needs to set the rotating speed and the time, the stirring tank with the weighing function needs to set the rotating speed, the time and the weight of the material, the sand mill needs to set the total operation, the total service time of the spray dryer needs to be set, and the production and processing process and state are displayed in real time through a display screen; the process management module manages the operation parameters of production process equipment and captures the operation data of production line equipment, wherein the sand mill needs to capture the rotation speed, flow speed, temperature and operation time of the sand mill, the spray drying tower needs to capture the inlet temperature, outlet temperature, negative pressure in the tower, differential pressure of a dust collector, rotation speed of an atomizer and rotation speed of a material pump, the pushed slab kiln needs to capture pushing speed, temperature zones and different temperature zones, the stirring tank needs to capture rotation speed and time, the stirring tank needs to capture rotation speed, time and material weight by weighing, an increase value and a decrease value are calculated, the sand mill needs to capture total operation time, the screen of a screening machine needs to capture the number of use times, the iron remover needs to capture the total use time, and the spray drying machine needs to capture the total use time; the warehouse management module manages the article in-and-out information of the raw material warehouse, the finished product warehouse and the temporary storage area by taking the identification code as a carrier, so as to realize the mobile account moving industry, wherein the identification code is a two-dimensional code or a bar code; the material management module monitors the batch and weight of each node of the material in the production process, wherein the production process comprises material receiving, finished product processing and packaging and warehousing; the equipment management module manages the machine account, maintenance, consumable material, abnormal follow-up processing and the service efficiency of the equipment; the tracing management module collects supplier material information, manufacturing process information, quality information and equipment operation environment information, and the traced information is monitored in real time through the display screen.
The foregoing description shows and describes several preferred embodiments of the invention, but as aforementioned, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. A powder raw material manufacturing control method based on an MES system is characterized in that: the control method comprises a quality management module, a plan management module, a production process management module, a warehouse management module, a material management module, an equipment management module and a tracing module, and comprises the following steps:
s1, managing the quality inspection process of the material by the quality management module;
s2, the plan management module schedules production materials and production equipment according to production and processing process units;
s3, the production process management module controls manual input data and equipment operation data in the production and processing process through an MES system;
s4, the process management module manages the operation parameters of the production process equipment and captures the operation data of the production line equipment;
s5, the warehouse management module manages the article in-out information of the raw material warehouse, the finished product warehouse and the temporary storage area by taking the identification code as a carrier, so that the mobile account moving industry is realized;
s6, the material management module monitors the batch and weight of each node of the material in the production process;
s7, the equipment management module manages machine account, maintenance, repair, consumable materials, abnormal follow-up processing and use efficiency of the equipment;
s8, the tracing management module collects supplier material information, manufacturing process information, quality information and equipment operation environment information;
wherein, steps S1, S2, S3, S4, S5, S6, S7, S8 are performed simultaneously.
2. The MES system-based powder material production control method according to claim 1, wherein: in the step S1, the materials include raw materials, semi-finished products, and products.
3. The MES system-based powder material production control method according to claim 1, wherein: in step S2, a scheduling proposal is made in consideration of the constraint conditions with the execution as guidance, and the scheduling is manually adjusted or confirmed.
4. The MES system-based powder material production control method according to claim 1, wherein: in the step S3, the equipment needing to manually input data comprises a sand mill, a spray drying tower, a pushed slab kiln, a stirring tank with weighing, a sand mill, a screening machine, an iron remover and a spray dryer, wherein the sand mill needs to set the rotation speed, flow speed, temperature and operation time of the sand mill, the spray drying tower needs to set the inlet temperature, outlet temperature, negative pressure in the tower, differential pressure of a dust remover, rotation speed of an atomizer and rotation speed of a material pump, the push plate kiln needs to be provided with a pushing speed, temperature areas and different temperature areas, the stirring tank needs to be provided with a rotating speed and time, the stirring tank with the weighing device needs to set the rotating speed, time and material weight, the sand mill needs to set the total operation time, the screen cloth of the screening machine needs to be set with the use times, the iron remover needs to be set with the total use time, and the spray dryer needs to be set with the total use time.
5. The MES system-based powder material production control method according to claim 1, wherein: in step S3, the production process progress and status are displayed in real time via the display screen.
6. The manufacturing control method of powder raw material based on MES system according to claim 4, wherein: in the step S4, the sand mill needs to capture the rotation speed, flow rate, temperature, and operation time of the sand mill, the spray drying tower needs to capture the inlet temperature, outlet temperature, negative pressure in the tower, differential pressure of the dust collector, rotation speed of the atomizer, and rotation speed of the material pump, the pushed slab kiln needs to capture the pushing speed, the temperature zone, and the temperature of the different temperature zones, the stirring tank needs to capture the rotation speed and time, the belt-weighing stirring tank needs to capture the rotation speed, time, and material weight, and calculate the added value and the reduced value, the sand mill needs to capture the total operation time, the screen of the screening machine needs to capture the number of uses, the de-ironing machine needs to capture the total use time, and the spray drying machine needs to capture the total use time.
7. The MES system-based powder material production control method according to claim 1, wherein: in the step S5, the identification code is a two-dimensional code or a barcode.
8. The MES system-based powder material production control method according to claim 1, wherein: in the step S6, the production process includes material receiving, finished product processing, and packaging and warehousing.
9. The MES system-based powder material production control method according to claim 1, wherein: in step S8, the traced information is monitored in real time through the display screen.
10. A powder raw material manufacturing control system based on an MES system is characterized in that: the quality inspection system comprises a quality management module, a plan management module, a production process management module, a warehouse management module, a material management module, an equipment management module and a tracing module, wherein the quality management module, the plan management module, the production process management module, the warehouse management module, the material management module, the equipment management module and the tracing module are matched to work, and the quality management module is used for managing the quality inspection process of materials; the plan management module is used for scheduling production materials and production equipment according to the production processing process units; the production process management module is used for manually inputting data and equipment operation data in the production and processing process controlled by the MES system; the process management module is used for managing the operation parameters of production process equipment and capturing the operation data of production line equipment; the warehouse management module is used for managing article in-out information of the raw material warehouse, the finished product warehouse and the temporary storage area by taking the identification code as a carrier, so as to realize the operation of the mobile account transfer; the material management module is used for monitoring the batch and weight of each node of the material in the production process; the equipment management module is used for managing machine accounts, maintenance, repair, consumable items, abnormal follow-up processing and the service efficiency of the equipment; and the tracing management module is used for collecting supplier material information, manufacturing process information, quality information and equipment operation environment information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011421146.5A CN112486128B (en) | 2020-12-07 | 2020-12-07 | Powder raw material manufacturing control method and system based on MES system |
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| CN202011421146.5A CN112486128B (en) | 2020-12-07 | 2020-12-07 | Powder raw material manufacturing control method and system based on MES system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113034027A (en) * | 2021-04-12 | 2021-06-25 | 湖南紫竹科技有限公司 | Intelligent manufacturing execution system for electronic components |
| CN113233509A (en) * | 2021-05-21 | 2021-08-10 | 中钢天源股份有限公司 | Mn based on MES system3O4Continuous production system |
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