CN105741036A - Scheduling system and method for intelligent traditional Chinese medicine factory - Google Patents
Scheduling system and method for intelligent traditional Chinese medicine factory Download PDFInfo
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Abstract
The invention discloses a scheduling system of Chinese medicine intelligent factory, which comprises: the information storage module is provided with a process information storage module, an equipment information storage module, a storage information storage module and a personnel information storage module; the data entry module is used for inputting order information; the scheduling module is provided with a data analysis module, and the data module is used for calculating the input order information and the stored information; the output module is used for outputting a scheduling result; and the processor is respectively connected with the information storage module, the data entry module, the scheduling module and the output module and is used for carrying out centralized control on the connection module. The invention also discloses a method for scheduling production by using the system. The invention can realize automatic customized production, design or purchase of an intelligent factory, optimize the capacity, ensure the smooth time of subsequent resources and subsequent operation as soon as possible according to the elimination sequence, obviously improve the production efficiency and shorten the production time.
Description
Technical field
The present invention relates to Chinese medicine intelligence manufacture field.It is more particularly related to the scheduling program system of a kind of Chinese medicine wisdom factory and method.
Background technology
The scheduling scheduling of manufacturing enterprise is that enterprise being connect of task is reasonably planned and is arranged into production.Under the premise considering energy force-summing device, when material quantity is certain, arranging the production sequence of each production task, optimize production sequence, optimized choice produces equipment so that reduces the waiting time, balances the production load of each machine and workman.Realize that delivery delivery rate maximizes, stock minimizes, the lead time minimizes, workload equilibrating, equipment use that optimization and personnel are idle to be minimized.Thus optimizing production capacity, improving production efficiency, shortening the production time.
At present, Chinese medicine enterprise be faced with multi-pharmaceutics (ball, cream, dissipate, pellet, patch, sheet etc.), small batch, technological process complexity, supplementary material time limit and the place of production the distinctive industry environment such as restricted, many changes of order, for ensureing the high efficiency produced, should more focus on the planning system of the production schedule, the scheduling scheduling of the Chinese medicine production schedule is quickly made a response with greater need for according to the demand being continually changing, the various resources of production in balanced production, reduce stock and manufacturing cost simultaneously.
Summary of the invention
It is an object of the invention to solve at least the above and/or defect, and the advantage that at least will be described later is provided.
It is a still further object of the present invention to provide the scheduling program system of a kind of Chinese medicine wisdom factory and method, its automatic customizationization being capable of intelligent plant produces, designs or buying, production capacity can be optimized, and the smooth time of following resource and subsequent job is ensured as early as possible according to the order got rid of, significantly improve production efficiency, shorten the production time.
In order to realize these purposes according to the present invention and further advantage, it is provided that the scheduling program system of a kind of Chinese medicine wisdom factory, comprising:
Information storage module, it has technique information memory module, facility information memory module, storage information memory module and personnel information storage module；
Data inputting module, for the input of sequence information；
Scheduling arranging module, it has data analysis module, and the sequence information of input and the information of storage are carried out computing by described data module；
Output module, in order to export scheduling scheduling result；
Processor, it is connected to described information storage module, data inputting module, scheduling arranging module and output module, and link block is carried out centralized Control.
Preferably, wherein, described processor is also connected with IP connector.
Preferably, wherein, described technique information memory module storage You Ge workshop section time, technological parameter, process route and supplementary material formula.
Preferably, wherein, described facility information module stores has unit type, specification, designed productive capacity, actual production capacity, ruuning situation, service information and energy resource consumption.
Preferably, wherein, described storage module storage has supplementary material coding, supplementary material standing crop, entry time, the place of production, credit rating and warehouse heap(ed) capacity.
Preferably, wherein, described personnel information storage module storage has personnel's essential information, operation post, operation team, activity duration and Work places.
The purpose of the present invention further by the method utilizing said system to carry out scheduling scheduling, can also comprise the steps:
Step 1): by sales order, producing order or planned order from data inputting module typing processor, product type, supply of material quantity and time of delivery are carried out computing and obtain demand analysis by data analysis module；
Step 2): generating the production schedule according to described demand analysis, the described production schedule has people initiative, raw material plan, each unit operation planning and each unit equipment operational plan；
Step 3): for the described production schedule, the data in scheduling arranging module recalls information memory module carry out production capacity assessment and material assessment, draw material, equipment and personnel demand；
Step 4): according to material and equipment and personnel demand, form material, equipment and Personnel Requirement Plan；
Step 5): through plan coordination, form and perform material procurement plan and scheduling scheduling plan；
Step 6): task is assigned to production management department by scheduling scheduling plan through enterprise's IP connector, it is achieved work order is assigned, and monitor in real time analysis in work order execution process, and formulates analytical statement.
Preferably, wherein, described unit includes extraction unit, upgrading unit, extraction cells, purification unit, drying unit and preparation unit.
Preferably, wherein, described analytical statement includes manufacturing schedule Track Table, product line table of merit rating, machine utilization analytical table, plan delivery rate table, produces batch of orders Track Table, cost Macro or mass analysis table and co-ordination of supply and larketing analytical table.
Preferably, wherein, being equipped with papery bar code patch in described work order execution process in the packaging of supplementary material, the mode scanned by barcode scanning gun is managed.
The present invention at least includes following beneficial effect:
(1) present invention is by formulating the production schedule long-term, accurate, that optimize, instructs material procurement, the time in advance of shortening material procurement, it is ensured that the credit rating of supplementary material and inventory cost, improves the integral production efficiency of management of Chinese medicine enterprise；
(2) present invention can effectively optimize the use of resource by the scheduling scheduling of science, decreases the time that equipment production line waits or shuts down, improves the utilization rate of equipment material and Personnel Resources；
(3) present invention improve the transparence of production management, visualization, measurable and can quantify, improve the punctual rate of delivery, be obviously improved CSAT and the market competitiveness.
Part is embodied by the further advantage of the present invention, target and feature by description below, and part is also by by being understood by those skilled in the art the research of the present invention and practice.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of the scheduling scheduling method of Chinese medicine wisdom factory in one embodiment of the present of invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail, to make those skilled in the art can implement according to this with reference to description word.
The scheduling program system of a kind of Chinese medicine wisdom factory according to the present invention, comprising:
Information storage module, it has technique information memory module, facility information memory module, storage information memory module and personnel information storage module；
Data inputting module, for the input of sequence information；
Scheduling arranging module, it has data analysis module, and the sequence information of input and the information of storage are carried out computing by described data module；
Output module, in order to export scheduling scheduling result；
Processor, it is connected to described information storage module, data inputting module, scheduling arranging module and output module, and link block is carried out centralized Control.
In such scheme, described processor is also connected with IP connector, plays, in the scheduling scheduling process of wisdom factory, the effect formed a connecting link, and assigns scheduling scheduling plan to production management department.
In such scheme, described technique information memory module storage You Ge workshop section time, technological parameter, process route and supplementary material formula, by the offer of detailed process information, it is ensured that scheduling scheduling plan fine and efficient.
In such scheme, described facility information module stores has unit type, specification, designed productive capacity, actual production capacity, ruuning situation, service information and energy resource consumption, to fully ensure that the connecting of the production schedule and the equipment of production.
In such scheme, described storage module storage has supplementary material coding, supplementary material standing crop, entry time, the place of production, credit rating and warehouse heap(ed) capacity, with avoid due to stock not or supplementary material quality problems and order deadline of causing is delayed.
In such scheme, described personnel information storage module storage has personnel's essential information, operation post, operation team, activity duration and Work places, improves the dispatching efficiency of personnel.
Fig. 1 illustrates and a kind of applies the method that said system carries out scheduling scheduling, and it comprises the steps:
Step 1): by sales order, producing order or planned order from data inputting module typing processor, product type, supply of material quantity and time of delivery are carried out computing and obtain demand analysis by data analysis module；
Step 2): generating the production schedule according to described demand analysis, the described production schedule has people initiative, raw material plan, each unit operation planning and each unit equipment operational plan；
Step 3): for the described production schedule, the data in scheduling arranging module recalls information memory module carry out production capacity assessment and material assessment, draw material, equipment and personnel demand；
Step 4): according to material and equipment and personnel demand, form material, equipment and Personnel Requirement Plan；
Step 5): through plan coordination, form and perform material procurement plan and scheduling scheduling plan；
Step 6): task is assigned to production management department by scheduling scheduling plan through enterprise's IP connector, it is achieved work order is assigned, and monitor in real time analysis in work order execution process, and formulates analytical statement.
In traditional Chinese medicine enterprise produces, the detailed production schedule in sales planning, plan of needs and workshop disconnects substantially, produce line, board, manpower productivity load cannot equilibrium assignment, and the production schedule does by hand by personal experience, it is vulnerable to personal experience different or the situation such as ask for leave temporarily and cause the confusion of the production schedule, thus the low of production efficiency can be caused, the order time of delivery is often delayed.
In this technical scheme, Chinese medicine wisdom factory the scheduling scheduling that the production schedule is become more meticulous such as arranges an order according to class and grade according to sequence information, material requirement, inventory resource, technological process, facility information, personnel, the efficient docking in the middle of MPS, MRP and operationpiston can be realized, no longer estimate with personal experience, improve the reasonable of production schedules and the accuracy of planning result.
In such scheme, general technology flow process according to Chinese medicine enterprise, workshop each unit generally comprises extraction unit, upgrading unit, extraction cells, purification unit, drying unit and preparation unit, but it is not limited to this, along with the change of the development of Chinese herbal medicine industry technology and production technology, the relation between each operating unit of Chinese medicine factory and unit also can change therewith.
In such scheme, described analytical statement includes manufacturing schedule Track Table, product line table of merit rating, machine utilization analytical table, plan delivery rate table, produces batch of orders Track Table, cost Macro or mass analysis table and co-ordination of supply and larketing analytical table, improves the real-time tracking in production schedule execution process and the timely feedback when running into emergency situations.
In such scheme, being equipped with papery bar code patch in described work order execution process in the packaging of supplementary material, the mode scanned by barcode scanning gun is managed, and improves the trackability of supplementary material, when product quality goes wrong when execution of production plan, reason can be found out in time.
Module number described herein and treatment scale are used to the explanation of the simplification present invention.The application of scheduling scheduling method of Chinese medicine wisdom factory of the present invention, modifications and variations be will be readily apparent to persons skilled in the art.
As it has been described above, the present invention is by formulating the production schedule long-term, accurate, that optimize, instructs material procurement, the time in advance of shortening material procurement, it is ensured that the credit rating of supplementary material and inventory cost, improve the integral production efficiency of management of Chinese medicine enterprise；
Additionally, the present invention can effectively optimize the use of resource by the scheduling scheduling of science, decrease the time that equipment production line waits or shuts down, improve the utilization rate of equipment material and Personnel Resources；
Additionally, the present invention improves the transparence of production management.Visualization, measurable and can quantify, improve the punctual rate of delivery, be obviously improved CSAT and the market competitiveness.Although embodiment of the present invention are disclosed as above, but it is not restricted in description and embodiment listed utilization.
It can be applied to various applicable the field of the invention completely.For those skilled in the art, it is easily achieved other amendment.Therefore, under the general concept limited without departing substantially from claim and equivalency range, the present invention is not limited to specific details and shown here as the legend with description.
Claims (10)
1. the scheduling program system of a Chinese medicine wisdom factory, it is characterised in that including:
Information storage module, it has technique information memory module, facility information memory module, storage information memory module and personnel information storage module；
Data inputting module, for the input of sequence information；
Scheduling arranging module, it has data analysis module, and the sequence information of input and the information of storage are carried out computing by described data analysis module；
Output module, in order to export scheduling scheduling result；
Processor, it is connected to described information storage module, data inputting module, scheduling arranging module and output module, and link block is carried out centralized Control.
2. the scheduling program system of as claimed in claim 1 Chinese medicine wisdom factory, it is characterised in that described processor is also connected with IP connector.
3. the scheduling program system of as claimed in claim 1 Chinese medicine wisdom factory, it is characterised in that described technique information memory module storage You Ge workshop section time, technological parameter, process route and supplementary material formula.
4. the scheduling program system of as claimed in claim 1 Chinese medicine wisdom factory, it is characterised in that described facility information module stores has unit type, specification, designed productive capacity, actual production capacity, ruuning situation, service information and energy resource consumption.
5. the scheduling program system of as claimed in claim 1 Chinese medicine wisdom factory, it is characterised in that described storage module storage has supplementary material coding, supplementary material standing crop, entry time, the place of production, credit rating and warehouse heap(ed) capacity.
6. the scheduling program system of as claimed in claim 1 Chinese medicine wisdom factory, it is characterised in that described personnel information storage module storage has personnel's essential information, operation post, operation team, activity duration and Work places.
7. apply the method that described system carries out scheduling scheduling for one kind, it is characterised in that comprise the steps:
Step 1): by sales order, producing order or planned order from data inputting module typing processor, order product type, supply of material quantity and time of delivery are carried out computing and obtain demand analysis by data analysis module；
Step 2): generating the production schedule according to described demand analysis, the described production schedule has people initiative, raw material plan, each unit operation planning and each unit equipment operational plan；
Step 3): for the described production schedule, the data in scheduling arranging module recalls information memory module carry out production capacity assessment and material assessment, draw material, equipment and personnel demand；
Step 4): according to material and equipment and personnel demand, form material, equipment and Personnel Requirement Plan；
Step 5): through plan coordination, form and perform material procurement plan and scheduling scheduling plan；
Step 6): task is assigned to production management department by scheduling scheduling plan through enterprise's IP connector, it is achieved work order is assigned, and monitor in real time analysis in work order execution process, and formulates analytical statement.
8. scheduling scheduling method as claimed in claim 7, it is characterised in that described unit includes extraction unit, upgrading unit, extraction cells, purification unit, drying unit and preparation unit.
9. scheduling scheduling method as claimed in claim 7, it is characterized in that, described analytical statement includes manufacturing schedule Track Table, product line table of merit rating, machine utilization analytical table, plan delivery rate table, produces batch of orders Track Table, cost Macro or mass analysis table and co-ordination of supply and larketing analytical table.
10. scheduling scheduling method as claimed in claim 7, it is characterised in that being equipped with papery bar code patch in described work order execution process in the packaging of supplementary material, the mode scanned by barcode scanning gun is managed.
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