CN103056659B - Automatic production device for cabinets - Google Patents
Automatic production device for cabinets Download PDFInfo
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- CN103056659B CN103056659B CN201310032775.2A CN201310032775A CN103056659B CN 103056659 B CN103056659 B CN 103056659B CN 201310032775 A CN201310032775 A CN 201310032775A CN 103056659 B CN103056659 B CN 103056659B
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Abstract
The invention discloses an automatic production device for cabinets. The automatic production device for the cabinets comprises a system control computer, an ink jet printer, a plate shear, a numerical control press, a bender, a welding platform, an assembly platform, scanners and a conveying belt. The ink jet printer, the plate shear, the numerical control press, the bender, the welding platform and the assembly platform are sequentially connected through the conveying belt; the plate shear, the numerical control press, the bender, the welding platform and the assembly platform are respectively connected with one scanner; and the ink jet printer, the plate sheer, the numerical control press, the bender, the welding platform and the assembly platform are connected with the system control computer respectively. According to the technical scheme, individual devices are combined together to form a production network control system, and production auxiliary equipment such as automatic transporting equipment, automatic conveying equipment, automatic checking equipment, automatic discriminating equipment and automatic operating equipment is added. The device has high automation degree, remarkably lowered labor costs, good promptness, simple and convenient data transmission, and high equipment utilization, and can reduce errors caused by manual transmission.
Description
Technical field
The present invention relates to a kind of rack process units, particularly a kind of automation rack process units.
Background technology
The production of existing rack is mostly that multiple autonomous device completes respectively, and between every platform equipment, not association, is all control respectively, and each is all independently control system, and each system is also not quite similar.
Because every platform equipment all needs to operate respectively, this just requires that the skilled operation skilled worker that each equipment all needs to be correlated with operates respectively, such as inputs related processing parameters, carrying, positioning workpieces etc.; In order to reach higher yields, also just require the technical merit of workman and individual attainment higher, relevant management costs etc. are also larger.
More personnel participate in, and the uncertainty of production is increased; Clear and definite mark is not had to each workpiece, the linking maloperation between operation is increased; Manual input control parameter, the production time increases, and maloperation increases; Exist between every procedure and store and carrying waste, do not possess real-time, do not possess remote controllability, can not remote supervisory and control(ling) equipment running status and production status online, cannot understand in time and adjust the condition of production.
Can not real-time query stock, unit interval output adjustment elasticity is little.There is the time difference in the transmission of design and production technology, real-time is bad.Also existing between designer to direct labor and link up waste, easily there is error in information transmission.Manual randomness is comparatively large, and every platform device fabrication speed is low, and efficiency is poor.Therefore be badly in need of a kind of rack process units that automatically can control, facilitate remote monitoring.
Summary of the invention
In order to solve the problem, the invention provides a kind of rack process units that automatically can control, facilitate remote monitoring.This device can omnidistance be controlled, the progress of arbitrary sheet material can be looked at any time, and can all progress of remote inquiry.
A kind of automation rack process units in the present invention, comprises
System control computer, act as the parsing to drawing, the setting to equipment and control, to the mark of product and the management of identification and database;
Ink jet numbering machine, System control computer needs to be tailored to several pieces by setup parameter determination sheet material, and ink jet numbering machine sprays corresponding Quick Response Code to each block sheet material, to follow the tracks of and inquiry progress;
Plate shearing machine, is cut into the sheet material of monoblock the size of setting;
Numerical control press, does corresponding punch work;
Bender, carries out to sheet material the process increasing corner;
Sheet material automatic welding is the shape needed by jig;
Assembly or fitting table, manually completes last assembly working;
Scanner, can scan the Quick Response Code on sheet material in time, to determine situation and the progress of each block sheet material;
Transport tape, sheet material is the mobile instrument used between each equipment;
Described ink jet numbering machine, plate shearing machine, numerical control press, bender, jig, assembly or fitting table is connected successively by transport tape, described plate shearing machine, numerical control press, bender, jig, assembly or fitting table is connected with respectively a scanner, described ink jet numbering machine, plate shearing machine, numerical control press, bender, jig, assembly or fitting table is connected with System control computer respectively, System control computer judge as required each procedure whether must and set the parameter of individual device, sheet material can successively through ink jet numbering machine, plate shearing machine, numerical control press, bender, jig, assembly or fitting table, if System control computer judges that a certain operation does not need, then sheet material through this equipment but and inoperation and enter next step.
In such scheme, also comprise surface treatment platform, described surface treatment platform is connected with assembly or fitting table with jig by transport tape, and described surface treatment platform is connected with scanner, and described surface treatment platform is connected with System control computer.
In such scheme, described surface treatment platform comprises polishing platform, completes the polishing work of sheet material.
In such scheme, described surface treatment platform comprises the platform that sprays paint, and completes the work of spraying paint of sheet material.
In such scheme, described ink jet numbering machine, plate shearing machine, numerical control press, bender, jig, assembly or fitting table are connected by manipulator, and sheet material is moved to next equipment from last equipment by capturing by manipulator.
In such scheme, described surface treatment platform is connected with assembly or fitting table with jig by manipulator, and sheet material is moved to next equipment from last equipment by capturing by manipulator.
In such scheme, also comprise data terminal, described data terminal is connected with System control computer, plays the effect of long-range connection, supervision, as spare controller, data can also be sent when System control computer loses efficacy simultaneously.
Advantage of the present invention and beneficial effect are: the invention provides a kind of automation rack process units that independent individual device is joined together efficiently, composition produces network control system, and increases automatic transporting, automatic transport, automatically detection, the automatic production auxiliary equipment identifying, automatically run.
Automaticity is high, saves human cost in a large number.Promptness is good, and data transmission is easy, reduces the error of artificial transmission.
Utilization rate of equipment and installations is high.Once lathe is idle, at once part is served processing, corresponding nc program is inputted this lathe simultaneously.
Reduce equipment investment.Equipment that can be lower with less price completes same workload.
Reduce expense direct labor hour.Because lathe carries out work under the control of the computer, not need or seldom workman goes to handle, this reduces work time cost.
Decrease in product amount in operation, shorten the Operational preparation time.Compare with general processing, this system has good result on minimizing inter process part stockpile number.
Improve production, have strain rate effect ability.System has the flexibility of its inherence, can adapt to, because the variation occurred is changed in changes in market demand and engineering design, carry out multi-item production.And can also when not obvious upset the normal production schedule, insert spare part and urgent document or dispatch manufacturing operation.
The flexibility run improves.Equipment component, when nobody looks after, can carry out continuous seepage.
The flexibility of output strengthens.Layout plans obtains rationally, when needing increase yield, increases lathe, to meet capacity needs.
The controllability of producing improves.It is less that automaticity determines the impact of people on speed of production in this system, and relative production controllability is higher.
The adaptability of producing is good.The raising of automaticity reduces the dependence to people, and less people can carry out the production of high-speed high-quality, decreases the waste of personnel during low output, has adapted to the make-to-order production of output instability preferably.
Real-time is good, and information can be inquired about, can the various information of long-range real-time query.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the theory diagram of a kind of automation rack of the present invention process units.
In figure: 1, ink jet numbering machine 2, plate shearing machine 3, numerical control press 4, bender 5, jig 6, assembly or fitting table 7, System control computer 8, data terminal 9, scanner 10, transport tape
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples only for technical scheme of the present invention is clearly described, and can not limit the scope of the invention with this.
As shown in Figure 1, the present invention is a kind of automation rack process units, comprises
System control computer 7, act as the parsing to drawing, the setting to equipment and control, to the mark of product and the management of identification and database;
Ink jet numbering machine 1, System control computer 7 needs to be tailored to several pieces by setup parameter determination sheet material, and ink jet numbering machine 1 sprays corresponding Quick Response Code to each block sheet material, to follow the tracks of and inquiry progress;
Plate shearing machine 2, is cut into the sheet material of monoblock the size of setting;
Numerical control press 3, does corresponding punch work;
Bender 4, carries out to sheet material the process increasing corner;
Sheet material automatic welding is the shape needed by jig 5;
Assembly or fitting table 6, manually completes last assembly working;
Scanner 9, can scan the Quick Response Code on sheet material in time, to determine situation and the progress of each block sheet material;
Transport tape 10, sheet material is the mobile instrument used between each equipment;
Ink jet numbering machine 1, plate shearing machine 2, numerical control press 3, bender 4, jig 5, assembly or fitting table 6 is connected successively by transport tape 10 or manipulator, plate shearing machine 2, numerical control press 3, bender 4, jig 5, assembly or fitting table 6 is connected with respectively a scanner 9, ink jet numbering machine 1, plate shearing machine 2, numerical control press 3, bender 4, jig 5, assembly or fitting table 6 is connected with System control computer 7 respectively, System control computer 7 judge as required each procedure whether must and set the parameter of individual device, sheet material can successively through ink jet numbering machine 1, plate shearing machine 2, numerical control press 3, bender 4, jig 5, assembly or fitting table 6, if System control computer 7 judges that a certain operation does not need, then sheet material through this equipment but and inoperation and enter next step.
Also comprise surface treatment platform in this device, surface treatment platform is connected with assembly or fitting table 6 with jig 5 by transport tape 10 or manipulator, surface treatment platform is connected with scanner 9, and is connected with System control computer 7.Surface treatment platform comprises polishing platform and the platform that sprays paint, and completes the polishing work of sheet material and work of spraying paint.
Also comprise data terminal 8 in this device, data terminal 8 is connected with System control computer 7, plays the effect of long-range connection, supervision, as spare controller, data can also be sent when System control computer 7 loses efficacy simultaneously.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. an automation rack process units, is characterized in that, comprises
System control computer, act as the parsing to drawing, the setting to equipment and control, to the mark of product and the management of identification and database;
Ink jet numbering machine, System control computer needs to be tailored to several pieces by setup parameter determination sheet material, and ink jet numbering machine sprays corresponding Quick Response Code to each block sheet material, to follow the tracks of and inquiry progress;
Plate shearing machine, is cut into the sheet material of monoblock the size of setting;
Numerical control press, does corresponding punch work;
Bender, carries out to sheet material the process increasing corner;
Sheet material automatic welding is the shape needed by jig;
Assembly or fitting table, manually completes last assembly working;
Scanner, can scan the Quick Response Code on sheet material in time, to determine situation and the progress of each block sheet material;
Transport tape, sheet material is the mobile instrument used between each equipment;
Described ink jet numbering machine, plate shearing machine, numerical control press, bender, jig, assembly or fitting table is connected successively by transport tape, described plate shearing machine, numerical control press, bender, jig, assembly or fitting table is connected with respectively a scanner, described ink jet numbering machine, plate shearing machine, numerical control press, bender, jig, assembly or fitting table is connected with System control computer respectively, System control computer judge as required each procedure whether must and set the parameter of individual device, sheet material can successively through ink jet numbering machine, plate shearing machine, numerical control press, bender, jig, assembly or fitting table, if System control computer judges that a certain operation does not need, then sheet material through this equipment but and inoperation and enter next step, and
Surface treatment platform, described surface treatment platform is connected with assembly or fitting table with jig by transport tape, and described surface treatment platform is connected with scanner, and described surface treatment platform is connected with System control computer.
2. a kind of automation rack process units according to claim 1, it is characterized in that, described surface treatment platform comprises polishing platform, completes the polishing work of sheet material.
3. a kind of automation rack process units according to claim 2, it is characterized in that, described surface treatment platform comprises the platform that sprays paint, and completes the work of spraying paint of sheet material.
4. a kind of automation rack process units according to claim 1, it is characterized in that, described ink jet numbering machine, plate shearing machine, numerical control press, bender, jig, assembly or fitting table are connected by manipulator, and sheet material is moved to next equipment from last equipment by capturing by manipulator.
5. a kind of automation rack process units according to claim 1, it is characterized in that, described surface treatment platform is connected with assembly or fitting table with jig by manipulator, and sheet material is moved to next equipment from last equipment by capturing by manipulator.
6. a kind of automation rack process units according to claim 1, it is characterized in that, also comprise data terminal, described data terminal is connected with System control computer, play the effect of long-range connection, supervision, as spare controller, data can also can be sent when System control computer loses efficacy simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310032775.2A CN103056659B (en) | 2013-01-29 | 2013-01-29 | Automatic production device for cabinets |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310032775.2A CN103056659B (en) | 2013-01-29 | 2013-01-29 | Automatic production device for cabinets |
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| CN103056659A CN103056659A (en) | 2013-04-24 |
| CN103056659B true CN103056659B (en) | 2015-06-10 |
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| CN201310032775.2A Expired - Fee Related CN103056659B (en) | 2013-01-29 | 2013-01-29 | Automatic production device for cabinets |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103233663A (en) * | 2013-05-16 | 2013-08-07 | 三河宇瀚不锈钢制品加工有限公司 | Connection-blade ultrathin louver and ventilation and manufacture method for louver |
| CN104741930B (en) * | 2013-12-26 | 2017-05-03 | 震旦（中国）有限公司 | Body plate integral forming system based on numerical control |
| CN105196046A (en) * | 2015-09-21 | 2015-12-30 | 合肥市迅立达电梯有限公司 | Automatic assembly production line for producing control cabinet |
| CN105261977A (en) * | 2015-10-28 | 2016-01-20 | 成都振中电气有限公司 | Power distribution box automatic production system |
| CN105598651B (en) * | 2016-03-15 | 2017-09-22 | 青岛平一自动化科技有限公司 | Pad spot welding eyelet work product line automated system |
| CN106271671B (en) * | 2016-08-31 | 2019-03-19 | 河南森源电气股份有限公司 | A kind of header box production method and the confluence box assembly line for implementing this method |
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| CN1354620A (en) * | 2000-11-17 | 2002-06-19 | 由田新技股份有限公司 | Quality maintenance and backtracking system in course of manufacturing printed circuit board |
| CN1378897A (en) * | 2001-12-21 | 2002-11-13 | 孙国富 | Technology for making full-detachable combined vehicle carriage plate |
| CN101007471A (en) * | 2006-01-27 | 2007-08-01 | 昶驎科技股份有限公司 | Automatic spray printing and synchronous detection and tracking device and its method |
| CN102009323A (en) * | 2010-11-04 | 2011-04-13 | 东莞市迪迈工业装备有限公司 | Method for forming metal plates and flexible production line thereof |
| CA2460093C (en) * | 2003-03-03 | 2011-11-08 | Newell Window Furnishings, Inc. | Automatically configurable blind cutting center |
| CN102663536A (en) * | 2012-03-13 | 2012-09-12 | 杭州浙大精益机电技术工程有限公司 | Method for on-line automatic information tracking of steel tubes |
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2013
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Patent Citations (7)
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|---|---|---|---|---|
| CN1278628A (en) * | 1999-06-17 | 2001-01-03 | 杭州富通集团公司 | Bar code management system for optical cable production |
| CN1354620A (en) * | 2000-11-17 | 2002-06-19 | 由田新技股份有限公司 | Quality maintenance and backtracking system in course of manufacturing printed circuit board |
| CN1378897A (en) * | 2001-12-21 | 2002-11-13 | 孙国富 | Technology for making full-detachable combined vehicle carriage plate |
| CA2460093C (en) * | 2003-03-03 | 2011-11-08 | Newell Window Furnishings, Inc. | Automatically configurable blind cutting center |
| CN101007471A (en) * | 2006-01-27 | 2007-08-01 | 昶驎科技股份有限公司 | Automatic spray printing and synchronous detection and tracking device and its method |
| CN102009323A (en) * | 2010-11-04 | 2011-04-13 | 东莞市迪迈工业装备有限公司 | Method for forming metal plates and flexible production line thereof |
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| CN103056659A (en) | 2013-04-24 |
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