CN106271671B - A kind of header box production method and the confluence box assembly line for implementing this method - Google Patents
A kind of header box production method and the confluence box assembly line for implementing this method Download PDFInfo
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- CN106271671B CN106271671B CN201610775936.0A CN201610775936A CN106271671B CN 106271671 B CN106271671 B CN 106271671B CN 201610775936 A CN201610775936 A CN 201610775936A CN 106271671 B CN106271671 B CN 106271671B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/02—Features relating to transfer of work between machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The present invention relates to the confluence box assembly lines of a kind of header box production method and implementation this method, a kind of header box production method includes the following steps, blanking equipment will be punched out and be cut by the metal blank conveyed in material library, metal blank after punching is carried out four Edge Bends by bending machine, workpiece after bending is carried out the welded connecting between plate stitch by plate stitch welding equipment, the workpiece after screw welds plate stitch is played to carry out playing screw, loose mail welding equipment by the workpiece after playing screw carry out positioning and by loose mail be welded in positioning after workpiece on, the workpiece that grinding apparatus needs to polish after welding loose mail carries out weld grinding, stacking machine is offline by the workpiece progress stacking after polishing.The automated production for realizing the cabinet and case lid of header box eliminates and needs to carry out between different workshops and different equipment by artificial or fork truck in the prior art to carry the problem for causing inefficiency, labor intensity of workers big.
Description
Technical field
The present invention relates to the confluence box assembly lines of a kind of header box production method and implementation this method.
Background technique
Header box includes cabinet and case lid, and cabinet and case lid are respectively in different workshops in the production of header box at present
Or produced and manufactured in different equipment, and all referred to not during the respective manufacture of cabinet and case lid
Same process, each process are completed on different devices, and centre needs artificial or fork truck to be carried, this production
Mode has the problems such as big investment, low efficiency, handling process is dangerous and worker's amount of labour is big.
Summary of the invention
The purpose of the present invention is to provide a kind of header box production methods of automated production header box, to solve existing skill
It needs to carry workpiece between different workshops and equipment in art and leads to the tedious problem of low efficiency, worker；This hair simultaneously
Bright purpose, which also resides in, provides a kind of confluence box assembly line for implementing the above method.
To achieve the above object, a kind of technical solution of header box production method of the invention is: a kind of header box production
Method includes the following steps,
1) blanking equipment by by material library by the pipeline metal blank that comes of conveying corresponding position be punched out with
Cutting；
2) metal blank four Edge Bends of progress that are after bending machine will be punched by blanking equipment and being come by pipeline conveying；
3) plate stitch welding equipment will be by after bending machine bending and carried out between plate stitch by the workpiece that comes of pipeline conveying
Welded connecting；
4) it beats after screw equipment welds plate stitch and carries out playing screw by the workpiece that pipeline conveying comes；
5) loose mail welding equipment will be being equipped with screw and position and weld loose mail by the workpiece that comes of pipeline conveying
On workpiece after being connected to positioning；
6) workpiece progress weld grinding that is needing to polish after grinding apparatus welds loose mail and being come by pipeline conveying；
7) stacking machine is by after polishing and by the workpiece that comes of pipeline conveying to carry out stacking offline.
Alternately production is used to form the cabinet material of confluence box body and is used to form header box case lid in the step 1)
Case lid material.
Loose mail welding in the step 5) includes two lugs of first welding workpiece the same end, is welded after workpiece rotates
Connect the mounting rail for installing for component, carry out welding hinge after workpiece is overturn again, using after workpiece turning
The other end of workpiece welds two lugs.
A kind of technical solution of confluence box assembly line of the invention is: a kind of confluence box assembly line, including length is along front and back
The material library of direction extension is used in the pipeline for the left side setting for expecting library and along what pipeline front and back was sequentially arranged to metal blank
The blanking equipment that is punched out and cuts, the bending machine that bending is carried out to the metal blank after punching, for being rolled over to metal blank
Plate stitch welding equipment that plate stitch after curved is welded, the loose mail for being welded in loose mail on the metal blank after plate stitch welding
Welding equipment beat to the workpiece after loose mail welding beating screw equipment and beat after screw and needing the workpiece of polishing welding seams for screw
The grinding apparatus polished.
The discharge outlet in metal blank in the material library is provided with individual reclaimer robot, individual reclaimer robot includes
For drawing the vacuum chuck of metal blank.
It is provided between the blanking equipment and bending machine for the metal blank after punching to be spun upside down turning over for 180 degree
Face equipment.
The pipeline include be set between blanking equipment and turning device for will partly or entirely punching after
Metal blank send the first time library conveyer belt cached to material library and the metal plate for that will be cached in after expecting the punching in library
Expect the first outbound conveyer belt transported out.
The bending machine include for the metal blank after punching side carry out a bending the first bending machine and
For carrying out the second bending machine of secondary bending to the workpiece after a bending.
The pipeline further include for being welded by the workpiece grabbing after bending to plate stitch welding equipment and by plate stitch after
Workpiece is successively beating the movable mechanical hand conveyed between screw equipment, loose mail welding equipment and grinding apparatus.
The movable mechanical hand includes the first movable mechanical hand and the second manipulator, and the first movable mechanical hand has
It is extremely beaten by the first station of the workpiece grabbing after bending to plate stitch welding equipment and by the workpiece grabbing that plate stitch welding equipment is completed
The second station of screw equipment, the second movable mechanical hand have the workpiece grabbing for that will be equipped with screw to loose mail welding equipment
The first station, for the second station of the workpiece grabbing after welding loose mail to grinding apparatus and by the workpiece after the completion of polishing
It grabs to the 3rd station of stacking machine.
The beneficial effects of the present invention are: blanking equipment is used to that the corresponding position of metal blank to be punched out and be cut,
Metal blank tool is set to form four sides of cabinet or case lid there are four four sides that can be turned up, bending machine is used for four
A side bending is sent by pipeline to the plate stitch welding equipment of rear side, and plate stitch welding equipment is used for will be between the side plate after turning up
Gap be welded to connect cabinet or case lid with molding semi product, then carry out playing screw, be equipped with the workpiece of screw again by
Pipeline is transported to the loose mails such as loose mail welding equipment welding lug, the mounting rail of power supply component installation and hinge, then to needs
The workpiece of polishing welding seams is sent by pipeline to polishing welding seams are carried out on grinding apparatus, finally carries out stacking.Realize header box
The automated production of cabinet and case lid is eliminated and is needed between different workshops and different equipment in the prior art by people
Work or fork truck carry out carrying the problem for causing inefficiency, labor intensity of workers big.
Detailed description of the invention
Fig. 1 is a kind of a kind of structural schematic diagram of embodiment of confluence box assembly line of the invention.
Specific embodiment
Embodiments of the present invention are described further with reference to the accompanying drawing.A kind of confluence box assembly line of the invention
Specific embodiment, as shown in Figure 1, include length extend along the longitudinal direction material library 1, be set to expect library on the left of pipeline, edge
The stock unit 2 and welding assembly unit 3 set gradually before and after pipeline, material library 1 are three-dimensional material library, stock up unit 2 and welding
Partition 31 is provided between assembling unit 3.Stock unit 2 includes the blanking equipment 5, turning device 7, primary that front and back is set gradually
Bending machine 13 and secondary bending machine 18, welding assembly unit 3 include front and back set gradually plate stitch welding equipment 17, play screw and set
Standby 16, loose mail welding equipment 15, grinding apparatus 14 and stacking machine 29, pipeline include connecting three-dimensional material library 1 and blanking equipment 5
Plate conveyer belt 4 and the workpiece after punching is sent to the workpiece transfer device 32 of welding assembly unit 3, unit 2 of stocking up further includes list
Reclaimer robot 19 is opened, individual reclaimer robot 19 is set to the left side in material library 1 and is located at the metal blank discharge port in material library 1
Place, individual reclaimer robot 19 include the vacuum chuck for drawing metal blank, individual reclaimer robot 19 is for drawing one
It opens metal blank to be placed on plate conveyer belt 4 and then sent by plate conveyer belt 4 to blanking equipment 5, blanking equipment 5 is to metal plate
Material position and is punched out and is cut by laser in corresponding position, and metal blank is cut into tool, and there are four the plates of side
Shape, four sides are for forming four sides of cabinet or case lid after bending.Blanking equipment 5 is alternately produced for forming cabinet
Cabinet material and case lid material for forming case lid.
Blanking equipment 5 is connected with stamp equipment for being used for the molding case of cabinet to after punching by workpiece transfer device 32
Body material carries out joint strip shape code for the molding case lid material of case lid each metal blank to be numbered, and workpiece transfer device 32 is backward
Extend to welding assembly unit 3.Pipeline further includes first time library conveyer belt 25 and the first outbound conveyer belt 26, is punched completion
Cabinet material or case lid material carry out stacking or conveying by plate stacker 6, can be sent back to by first time library conveyer belt 25 after stacking
Solid material is cached in library 1, can also be sent to the turning device 7 of rear side, what the first outbound conveyer belt 26 was used to cache rushes
Cabinet material after the completion of sanction or case lid material output material library 1, the two sides of the first outbound conveyer belt 26 are equipped with the first manipulator 20, and first
Manipulator 20 be used for by after the punching on the first outbound conveyer belt 26 cabinet material or case lid material be transported to workpiece transfer device 32, the
One outbound conveyer belt 26 transfers out three-dimensional material library 1 for will return the cabinet material in library or case lid material by first time library conveyer belt 25, if
The purpose for setting first time library conveyer belt 25 and the first outbound conveyer belt 26 is the portion for completing the higher blanking equipment 5 of production efficiency
Point semi-finished product enter banked cache, can be directly by the first outbound conveyer belt 26 by the semi-finished product of caching when blanking equipment 5 overhauls
Metal blank takes out, and does not have to the entire production line and stop transport, and improves production efficiency.Turning device 7 is machine for turning panel veneers, is that will rush
Metal blank after sanction spins upside down 180 degree, it is therefore an objective to the downside of the metal blank after punching can generate burr, turn-over be by
It overturns with jagged downside to upward, when bending upward in order to the later period makes burr be located at the inside of cabinet or case lid.
Metal blank after turn-over is transported by walking trolley to first centre of location 8, then by the first bending machine 13 into
Four Edge Bends of row metal plate, the first bending machine 13 are equipped with thickness gauge, can be selected according to the thickness of metal blank
Different bending parameters, cabinet material or case lid material after bending are sent by conveyer belt to second centre of location 10, in the first folding
Initial workpiece monitor station 9 is provided on the left of conveyer belt between bender 13 and second centre of location 10 for artificial detection initial workpiece workpiece
It is whether qualified, no longer this batch subsequent product is detected if qualified, if it is unqualified after having adjusted technological parameter again
Unit one is detected.Pipeline further includes second time library conveyer belt 27 and the second outbound conveyer belt 28, in the first folding
The right side of workpiece transfer device 32 between bender 13 and second centre of location 10 is equipped with the second manipulator 21, and the second manipulator 21 is used
In by workpiece transfer device part cabinet material or part case lid material be transported on second time library conveyer belt 27 and enter in three-dimensional material library 1
It is buffered.Partition 31 is equipped with the through hole passed through for the material on workpiece transfer device, and the right side of workpiece transfer device 32 is equipped with
Third manipulator 22, third manipulator 22 be used for by second centre of location 10 cabinet material or case lid material be transported to the second bending machine
Secondary bending is carried out at 18, third manipulator 22 can be used for be passed through on the second outbound conveyer belt 28 by solid material library 1
Cabinet material or case lid material be transported at the second bending machine 18 and carry out secondary bending, and do not needed in the production of different plate thickness
Cabinet material or case lid the material continuation of secondary bending are delivered on centering platform 11 backward by workpiece transfer device 32, in workpiece transfer device
32 right side is provided with sub- conveyer belt 12, and sub- conveyer belt 12 is located at the right side of workpiece transfer device 32 and parallel with workpiece transfer device 32
Setting, the rear end of sub- conveyer belt 12 is concordant with the rear end of workpiece transfer device 32, and third manipulator 22 is by the cabinet after secondary bending
Material or case lid material are transported on sub- conveyer belt 12, and partition 31 is equipped with for for the cabinet material after the secondary bending on sub- conveyer belt 12
Or the through hole that case lid material passes through.
Pipeline further includes for the work after welding by the workpiece grabbing after bending to plate stitch welding equipment 17 and by plate stitch
Part is successively beating the movable mechanical hand conveyed between screw equipment 16, loose mail welding equipment 15 and grinding apparatus 14, moves
Manipulator includes the first movable mechanical hand 23 and the second movable mechanical hand 24, the first movable mechanical hand 23 and second removable
Intermediate station 30 between dynamic manipulator 24, the first movable mechanical hand 23 can be respectively from sub- conveyer belts 12 and workpiece transfer device
Feeding on centering platform 11 on 32 is sent to plate stitch welding equipment 17 and carries out weld ddge seam, and the first movable mechanical hand 23 will at this time
Cabinet material or the crawl of case lid material carry out weld seam, and the workpiece after then being welded plate stitch by the first movable mechanical hand 23 is sent to beating spiral shell
Nail equipment 16 carries out playing screw, and the first movable mechanical hand 23 is with the workpiece grabbing for manufacturing stock unit 2 and send to plate stitch
It first station of welding equipment 17 and by workpiece grabbing that plate stitch welding equipment 17 is completed and send to beating the second of screw equipment 16
Station, the first movable mechanical hand 23 also have and will play the workpiece after screw and send the 3rd station cached to intermediate station 30.
Second movable mechanical hand 24 is located at the rear side of the first movable mechanical hand 23 and is located on same guide rail, and the stroke of the two is mutually not
Interference prevents the two from colliding.Second movable mechanical hand 24 grabs corresponding workpiece from intermediate station 30 and send to loose mail weldering
Equipment 15 is connect, loose mail includes four lugs, and hinge and the mounting rail for power supply component installation, loose mail welding equipment 15 include
Equipped with clamping and positioning device and turnover device, when welding, first carries out clamping position to cabinet material or case lid material, then in cabinet material
Or two lugs are welded in the same end of case lid material, afterwards turn over device overturning workpiece and carry out welding mounting rail, again overturning progress
Hinge is welded, last workpiece rotation certain angle carries out other two lug in the other end of workpiece.Second movable mechanical
There is hand 24 workpiece after being used to beat screw to be grabbed on screw equipment 16 or intermediate station 30 to loose mail welding equipment 15 by beating
The first station, for the workpiece grabbing after welding loose mail to the second station of grinding apparatus 14 and by the work after the completion of polishing
Part is grabbed to the 3rd station of stacking machine 29.The good workpiece of 29 stacking of stacking machine is sent to material library 1.Direction in the present embodiment is
For the ease of the clear layout relationship for introducing confluence box assembly line, the actual direction of confluence box assembly line is not represented.
A kind of header box production method the following steps are included:
1) blanking equipment will be punched out and be cut in corresponding position by the metal blank conveyed in material library；
2) metal blank four Edge Bends of progress that are after bending machine will be punched by blanking equipment and being come by pipeline conveying；
3) plate stitch welding equipment will be by after bending machine bending and carried out between plate stitch by the workpiece that comes of pipeline conveying
Welded connecting；
4) it beats after screw welds plate stitch and carries out playing screw by the workpiece that pipeline conveying comes；
5) after loose mail welding equipment will play screw and position and weld loose mail by the workpiece that comes of pipeline conveying
On workpiece after being connected to positioning；
6) workpiece progress weld grinding that is needing to polish after grinding apparatus welds loose mail and being come by pipeline conveying；
7) stacking machine is offline by the workpiece progress stacking after polishing.
Wherein, alternately production is used to form the cabinet material of confluence box body and is used to form header box case lid in step 1)
Case lid material, the loose mail welding in step 5) includes two lugs of first welding workpiece the same end, is welded after workpiece rotates
Connect the mounting rail for installing for component, carry out welding hinge after workpiece is overturn again, using after workpiece turning
The other end of workpiece welds two lugs.
In other embodiments of the invention, individual reclaimer robot can not also use vacuum chuck and use push plate
Mode is arranged push plate on rear side of the metal plate on three-dimensional material library in stacking, once pushes away a metal blank and enter on conveyer belt；
Turning device can also be not provided in the case where burr does not influence use；Machine for turning panel veneers can also be by manually being overturn；
It can also be not provided with first time library conveyer belt and the first outbound conveyer belt；Second time library conveyer belt and second can also be not provided with to go out
Library conveyer belt；After a bending is met the requirements, the second bending machine can also be not provided with and carry out secondary bending；Can also only it be arranged
One movable mechanical hand, movable mechanical hand is successively grabbed to plate stitch welding for the workpiece that unit is completed that will stock up and is set at this time
It is standby, make stud equipment, loose mail welding equipment, grinding apparatus and stacking machine.
Claims (9)
1. a kind of header box production method, it is characterised in that: include the following steps,
1) blanking equipment will be by being punched out and being cut in corresponding position by the metal blank that pipeline conveying comes in material library；
2) metal blank four Edge Bends of progress that are after bending machine will be punched by blanking equipment and being come by pipeline conveying, it is described
The turning device for the metal blank after punching to be spun upside down to 180 degree, punching are provided between blanking equipment and bending machine
The downside of metal blank afterwards can generate burr, and turn-over is will to overturn with jagged downside to upward, in order to the later period
Burr is set to be located at the inside of cabinet or case lid when upward bending；
3) plate stitch welding equipment will be by after bending machine bending and carry out the weldering between plate stitch by the workpiece that comes of pipeline conveying
It connects in succession；
4) it beats after screw equipment welds plate stitch and carries out playing screw by the workpiece that pipeline conveying comes；
5) loose mail welding equipment will be being equipped with screw and position and be welded in loose mail by the workpiece that comes of pipeline conveying
On workpiece after positioning；
6) workpiece progress weld grinding that is needing to polish after grinding apparatus welds loose mail and being come by pipeline conveying；
7) stacking machine is by after polishing and by the workpiece that comes of pipeline conveying to carry out stacking offline.
2. a kind of header box production method according to claim 1, it is characterised in that: alternately production is used in the step 1)
In the cabinet material for forming confluence box body and the case lid material for being used to form header box case lid.
3. a kind of header box production method according to claim 1, it is characterised in that: the loose mail welding in the step 5)
Two lugs including first welding workpiece the same end, mounting rail of the welding for being installed for component after workpiece rotates, warp
It crosses after workpiece is overturn again and carries out welding hinge, weld two lugs in the other end of workpiece using after workpiece turning.
4. a kind of for implementing the confluence box assembly line of header box production method as described in the appended claim 1, it is characterised in that: packet
Include material library that length extends along the longitudinal direction, in material library left side setting pipeline and the use that is sequentially arranged before and after pipeline
In to the blanking equipment that metal blank is punched out and is cut, to after punching metal blank carry out bending bending machine, be used for
Plate stitch welding equipment that plate stitch after metal blank bending is welded, for loose mail to be welded in the metal after plate stitch welding
Loose mail welding equipment on plate beat to the workpiece after loose mail welding beating screw equipment and beat after screw and needing dozen for screw
The grinding apparatus that the workpiece of mill weld seam is polished, is provided with for the gold after being punched between the blanking equipment and bending machine
Belong to the turning device that plate spins upside down 180 degree, the downside of the metal blank after punching can generate burr, and turn-over is will to have
The downside of burr is overturn to upward, and when bending upward in order to the later period makes burr be located at the inside of cabinet or case lid.
5. a kind of confluence box assembly line according to claim 4, it is characterised in that: the going out in metal blank in the material library
Individual reclaimer robot is provided at material mouth, individual reclaimer robot includes the vacuum chuck for drawing metal blank.
6. a kind of confluence box assembly line according to claim 4, it is characterised in that: the pipeline includes being set to punching
Between equipment and turning device for sending the metal blank after part or all of punching to material library first time cached
Library conveyer belt and for the first outbound conveyer belt for transporting out of metal blank after the punching in material library will to be cached in.
7. a kind of confluence box assembly line according to claim 4, it is characterised in that: the bending machine includes for punching
The side of metal blank afterwards carries out the first bending machine of a bending and for carrying out secondary folding to the workpiece after a bending
The second curved bending machine.
8. a kind of confluence box assembly line according to claim 4, it is characterised in that: the pipeline further includes for that will roll over
Workpiece after workpiece grabbing after curved is welded to plate stitch welding equipment and by plate stitch is successively beating screw equipment, loose mail welding equipment
The movable mechanical hand conveyed between grinding apparatus.
9. a kind of confluence box assembly line according to claim 8, it is characterised in that: the movable mechanical hand includes first
Movable mechanical hand and the second movable mechanical hand, the first movable mechanical hand, which has, welds the workpiece grabbing after bending to plate stitch
It connects the first station of equipment and the workpiece grabbing that plate stitch welding equipment is completed extremely is beaten to the second station of screw equipment, second is removable
Dynamic manipulator have for will be equipped with the workpiece grabbing of screw to the first station of loose mail welding equipment, be used to weld loose mail after
Workpiece grabbing to the second station of grinding apparatus and by the 3rd station of the workpiece grabbing after the completion of polishing to stacking machine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610775936.0A CN106271671B (en) | 2016-08-31 | 2016-08-31 | A kind of header box production method and the confluence box assembly line for implementing this method |
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| CN106271671B true CN106271671B (en) | 2019-03-19 |
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| CN108044249A (en) * | 2018-01-18 | 2018-05-18 | 安徽美诺福科技有限公司 | It is cut by laser complete machine |
| CN108481001A (en) * | 2018-04-23 | 2018-09-04 | 广州市捷迈智能装备制造有限公司 | It is a kind of full-automation bending, welding production line |
| CN109676396B (en) * | 2019-02-13 | 2023-07-21 | 蚌埠市鑫泰工程塑料制品有限公司 | Automatic grinding device of storage battery box and assembling, welding and grinding production line thereof |
| CN111015098B (en) * | 2019-12-04 | 2020-12-22 | 北京北方车辆集团有限公司 | Intelligent manufacturing method of high-precision combined frame |
| CN112845936A (en) * | 2020-12-30 | 2021-05-28 | 鞍山冶金集团冷轧新材料有限公司 | Automatic bending production line for packaging boxes |
| CN113199179A (en) * | 2021-04-30 | 2021-08-03 | 苏州瀚川智能科技股份有限公司 | Full-automatic welding device for IC belt |
| CN113843324A (en) * | 2021-09-08 | 2021-12-28 | 佛山市诺创智能设备有限公司 | Container production method and production line |
| CN114260709B (en) * | 2021-11-11 | 2022-11-29 | 中铁二局集团有限公司 | Production line and production method for steel cross beam of railway sidewalk |
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| CN106271671A (en) | 2017-01-04 |
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