CN113843324A - Container production method and production line - Google Patents
Container production method and production line Download PDFInfo
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- CN113843324A CN113843324A CN202111049495.3A CN202111049495A CN113843324A CN 113843324 A CN113843324 A CN 113843324A CN 202111049495 A CN202111049495 A CN 202111049495A CN 113843324 A CN113843324 A CN 113843324A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 68
- 238000005452 bending Methods 0.000 claims abstract description 63
- 238000007493 shaping process Methods 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 109
- 238000010008 shearing Methods 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 5
- 230000007306 turnover Effects 0.000 abstract description 13
- 238000003860 storage Methods 0.000 description 24
- 230000005540 biological transmission Effects 0.000 description 19
- 238000003825 pressing Methods 0.000 description 17
- 238000004080 punching Methods 0.000 description 13
- 238000011282 treatment Methods 0.000 description 11
- 230000006872 improvement Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 4
- 230000001154 acute effect Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000011221 initial treatment Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/18—Joggling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/06—Removing local distortions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/14—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by turning devices, e.g. turn-tables
- B21D43/145—Turnover devices, i.e. by turning about a substantially horizontal axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/22—Devices for piling sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a container production method and a production line, taking one of the production methods as an example, the container production method comprises the following steps: step A: preparing materials; and B: b, shaping, namely conveying the plate in the step A to an oil press for shaping; and C: c, profiling, namely conveying the plate in the step B to a bending machine for profiling; step D: and (6) discharging. Before the bender carries out the die mould, add the step that the hydraulic press was stereotyped, at least two limits can be bent to hydraulic press work once, have reduced the number of times of bender work to a certain extent, and the bender during operation panel need carry out the processing of turn-over, and the processing time of turn-over is longer and more loaded down with trivial details, replaces the step of partial die mould through the design, has reduced the number of times of panel turn-over to a certain extent, helps accelerating production's efficiency.
Description
Technical Field
The invention relates to the technical field of container part production, in particular to a container production method and a production line.
Background
In a container production line, several products such as large doorsill, small doorsill, lintel plate and front lintel plate are usually produced, and the thickness of the plate is about 6mm thick plate.
At present, to the processing of container spare part, use the bender to carry out the processing of bending to panel usually, bender single work can only form an limit, two buckling points have at least in the container spare part, during actual processing man-hour, the bender carries out once bending treatment back to panel, bend panel turn-over again, in order to satisfy fashioned demand, when the shape of bending as big threshold class panel, the number of times of bending can increase along with the quantity of its buckling point, lead to the manufacturing procedure loaded down with trivial details, greatly reduced the efficiency of production.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: a container production method and a production line are provided to solve one or more technical problems in the prior art and provide at least one beneficial choice or creation condition.
The solution of the invention for solving the technical problem is as follows:
a method of manufacturing a container, comprising the steps of: step A: preparing materials; and B: b, shaping, namely conveying the plate in the step A to an oil press for shaping; and C: c, profiling, namely conveying the plate in the step B to a bending machine for profiling; step D: and (6) discharging.
The invention has the beneficial effects that: before the bender carries out the die mould, add the step that the hydraulic press was stereotyped, at least two limits can be bent to hydraulic press work once, have reduced the number of times of bender work to a certain extent, and the bender during operation panel need carry out the processing of turn-over, and the processing time of turn-over is longer and more loaded down with trivial details, replaces the step of partial die mould through the design, has reduced the number of times of panel turn-over to a certain extent, helps accelerating production's efficiency.
As a further improvement of the above technical solution, in the step a, the plate material is cut, leveled and stamped in sequence, the cut plate material is leveled by the shearing mechanism, and the leveled plate material is stamped by the stamping mechanism.
The process of preparing materials is shearing, leveling and stamping, and the whole plate is sheared into a shape with a proper size and a proper gap, so that subsequent shaping and profiling operations are facilitated.
As a further improvement of the above technical solution, in step B, the plate is transferred to the oil press by the first clamping mechanism; in step C, the sheet material is transferred to the bending machine by a second clamping mechanism.
Carry panel through first fixture and second fixture, avoid workman direct contact panel, reduce panel scratch workman's situation, and the panel size of itself of container is great, and the workman is difficult to move panel, through the cooperation of first fixture and second fixture, helps improving the efficiency of production.
As a further improvement of the above technical solution, a step of stacking the semi-formed parts is added between the step B and the step C, the plate material in the step B is transported to the semi-formed part station by the first clamping mechanism for stacking, and then the plate material on the semi-formed part station is transported to the bending machine by the second clamping mechanism.
The single working time of the oil press is different from the single working time of the bending machine, and if the single working time of the oil press is longer than the single working time of the bending machine, the bending machine can convey the shaped workpiece to the bending machine after the shaping of the oil press is finished when the oil press and the bending machine work for the first time; if the single working time of the oil press is shorter than the single working time of the bending machine, the oil press needs to be matched with the working time of the bending machine, so that the shaping efficiency of the oil press is reduced; consequently, add semiformed part station, the processing of stack is carried out to panel after the design on the semiformed station, can provide the position of stack for panel after the design to can continuously carry panel to the bender, guarantee that production lasts and does not shut down.
As a further improvement of the above technical solution, a step of adding a press stack between step C and step D, and transferring the plate in step C to a press work station by a second clamping mechanism.
The processing that the processing of stack is carried out to the die mould work position to panel after the die mould is ended through second fixture transmission, and the panel after the stack more helps the ejection of compact.
The present invention also provides a container production line, comprising: the first clamping mechanism is provided with a first clamping part, and the first clamping part can move along the horizontal and vertical directions; an oil press having an oil pressure working face; a semi-formed part conveying mechanism having a semi-formed part station, the first clamping portion being movable to the oil pressure working face or the semi-formed part station; the second clamping mechanism is provided with a second clamping part which can move along the horizontal and vertical directions; a bending machine having a bending working face; the second clamping part can move to the bending working surface or the die-forming part station or the semi-formed part station.
The plate forming machine comprises a first clamping part, a second clamping part, a bending working surface, a bending machine and a pressing machine, wherein the first clamping part is used for conveying plates to an oil pressure working surface of the oil press, the oil press is used for performing forming treatment, then the first clamping part is used for conveying the formed plates to a semi-formed part station, stacking treatment is performed on the semi-formed part station, then the second clamping part is used for conveying the plates on the semi-formed part station to the bending working surface, pressing treatment is performed through the bending machine, and then the plates are conveyed to the pressing part station through the second clamping part for stacking; before the bender carries out the die mould, add the step that the hydraulic press was stereotyped, at least two limits can be bent to hydraulic press work once, have reduced the number of times of bender work to a certain extent, and the bender during operation panel need carry out the processing of turn-over, and the processing time of turn-over is longer and more loaded down with trivial details, replaces the step of partial die mould through the design, has reduced the number of times of panel turn-over to a certain extent, helps accelerating production's efficiency.
As the further improvement of above-mentioned technical scheme, semi-formed part station includes semi-formed part material taking station, buffer memory station and semi-formed part stack station in proper order, first clamping part can move to semi-formed part stack station, the second clamping part can move to semi-formed part material taking station.
The panel after the hydraulic press is stereotyped can be placed in semiformed part stack station and carry out the processing of stack, and the panel after the stack is accomplished shifts to the buffer memory station, and after the panel on the semiformed part material taking station was used up, can shift the panel on the buffer memory station to semiformed part material taking station to satisfy the demand of bender, guarantee that the production line can continue production.
As a further improvement of the above technical solution, the press part station includes a press part discharging station and a press part stacking station, and the second clamping portion is movable to the press part stacking station.
And (3) placing the plate subjected to profiling treatment by the bending machine on a profiling part stacking station for stacking treatment, and conveying the plate subjected to stacking treatment to a profiling part discharging station for discharging.
As a further improvement of the above technical scheme, the material taking device further comprises a material taking table, wherein the material taking table is arranged behind the first clamping mechanism, and the first clamping part can move to the material taking table.
The plates after being punched by the punching mechanism are stacked and placed on the material taking table, so that the plates on the material taking table can be conveniently conveyed to the oil press by the first clamping part.
As a further improvement of the technical scheme, the material taking device further comprises a shearing mechanism, a leveling mechanism and a stamping mechanism which are sequentially arranged, wherein the stamping mechanism is positioned behind the material taking table.
Shearing mechanism, the mechanism of making level, punching press mechanism, hydraulic press and bender gentle fit on same production line, panel can realize shearing, the operation of making level, breach punching press, design and die mould promptly on same production line, and is comparatively convenient, reduces the condition of many times long distance transportation of panel.
Drawings
In order to more clearly illustrate the technical solution in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is clear that the described figures are only some embodiments of the invention, not all embodiments, and that a person skilled in the art can also derive other designs and figures from them without inventive effort.
FIG. 1 is a schematic diagram of the construction of a large threshold to be prepared according to the present invention;
FIG. 2 is a schematic diagram of the structure of a small threshold to be prepared according to the present invention;
fig. 3 is a schematic structural view of a door lintel plate to be prepared according to the present invention;
FIG. 4 is a schematic structural view of a front header plate to be prepared according to the present invention;
FIG. 5 is a top plan view of the container production line of the present invention;
fig. 6 is a sectional view of the hydraulic press according to the present invention.
In the figure, 100, a material taking platform; 101. a temporary storage table; 102. a conveying mechanism; 103. a placing table; 104. a material preparing platform; 200. a semi-formed part transmission mechanism; 210. a semi-formed part station; 211. a semi-formed part stacking station; 212. caching a station; 213. a semi-formed part material taking station; 220. a die carrier transport mechanism; 230. a die-forming member station; 231. a die-casting part stacking station; 232. a die piece discharge station; 240. a profile fixing piece transmission mechanism; 250. a shaping piece station; 251. a fixed profile stacking station; 252. a fixed-section piece discharging station; 300. an oil press; 301. a support frame; 302. a first clamping mechanism; 400. bending machine; 401. a second clamping mechanism; 500. a large threshold; 600. a small threshold; 700. a door lintel plate; 800. a front lintel plate.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the coupling/connection relationships mentioned herein do not mean that the components are directly connected, but mean that a better coupling structure can be formed by adding or reducing coupling accessories according to specific implementation conditions. All technical characteristics in the invention can be interactively combined on the premise of not conflicting with each other.
Referring to fig. 5, a container production method of the present invention makes the following embodiments:
a method of manufacturing a container, comprising the steps of:
preparing materials, namely shearing a plate by a shearing mechanism; leveling the cut plate by a leveling mechanism; performing notch punching on the leveled plate through a punching mechanism; conveying the punched plates to a temporary storage table 101 for stacking, and conveying the plates on the temporary storage table 101 to a material taking table 100 through a conveying mechanism 102;
and (2) shaping, namely, conveying the plate from the material taking table 100 to the oil press 300 for shaping through the first clamping mechanism 302, wherein the following factors are required during shaping, firstly, the difficulty in practical application of the die is considered, secondly, the resilience condition of the shaped plate is considered, thirdly, the tonnage of the oil press 300 influences the overall cost, fourthly, the shaping angles of different bending positions during primary shaping are the same or approximately the same, the approximately same deviation amount is about 5 degrees, and fifthly, the actual bending angle of the shaped plate is required to be the same as the designed angle.
Stacking the semi-formed parts, namely conveying the shaped plates to a semi-formed part station 210 for stacking through a first clamping mechanism 302;
profiling, namely conveying the plate positioned at the semi-formed part station 210 to a bending machine 400 through a second clamping mechanism 401 for profiling;
profiling stacking, namely conveying the profiled plates to a profiling workpiece station 230 for stacking through a second clamping mechanism 401;
discharging and outputting the finished plate.
Referring to fig. 1 to 6, the present invention further provides a container production line, which sequentially comprises a shearing mechanism, a leveling mechanism, a stamping mechanism, a material taking table 100, an oil press 300 and a bending machine 400 along a conveying direction of a plate, wherein the plate is firstly sheared by the shearing mechanism, and the shearing mechanism is specifically a shearing machine; when the plate is cut on a shearing machine, the plate can be bent, so that a leveling mechanism is needed for leveling, and the leveling mechanism is a leveler; the leveled material needs to be subjected to notch stamping, the stamping mechanism is specifically a stamping machine, the plate is transmitted from the shearing mechanism to the leveling mechanism and then transmitted to the stamping mechanism, and the plate can be transmitted through equipment such as a conveying belt or a conveying roller; placing the plate subjected to notch punching on the material taking table 100, and then placing the plate into an oil press 300 for processing or into a bending machine 400 for processing or placing the plate into the oil press 300 and then into the bending machine 400 for processing according to requirements, and finally obtaining a finished product; specifically, the hydraulic press 300 has a hydraulic working surface and the bending machine 400 has a bending working surface.
Specifically, in order to improve the production efficiency, the outer side walls of the oil press 300 and the bending machine 400 are respectively provided with two support frames 301, the number of the support frames 301 on the same equipment is two, the two support frames 301 are positioned on the same side of the equipment and are close to a discharge port of the equipment, a space is arranged in front of the two support frames 301, the vertical section of each support frame 301 is Y-shaped, after the plates are processed by the equipment, the processed plates can be taken out from the discharge port and then placed on the support frames 301, the subsequent turnover treatment can be carried out, a temporary storage space is provided for the turnover treatment due to the fact that the support frames 301 are additionally arranged to place the processed plates in a short time, the turnover efficiency is improved, and the plates can lean on the support frames 301 in an inclined manner due to the fact that the vertical sections of the support frames 301 are Y-shaped, the plates are prevented from falling out of the support frames 301, and the integral integrity of the plates is ensured, specifically, the length of the connecting section of the support frame 301 far away from the discharge hole is greater than the length of the connecting section of the support frame 301 near the discharge hole.
A temporary storage table 101 and a conveying mechanism 102 are arranged between the material taking table 100 and the stamping mechanism, the conveying mechanism 102 is provided with a conveying part, the conveying part can move along the horizontal and vertical directions, the conveying part can move to the temporary storage table 101 and the material taking table 100, and particularly, the conveying mechanism 102 is a transfer machine; the temporary storage tables 101 are at least provided with two, in the embodiment, the temporary storage tables 101 are provided with two, the two temporary storage tables 101 are used for placing two kinds of plates with inconsistent notch punching, a placing table 103 is arranged between the two temporary storage tables 101, the plates with the notches punched are stacked on the temporary storage tables 101 at present, then the plates with the stacked plates are transferred onto the placing table 103 through a conveying mechanism 102, the use of the temporary storage tables 101 is not affected, when the plates are not placed on the material taking table 100, the plates on the placing table 103 are transferred onto the material taking table 100 through the conveying mechanism 102, concretely, the number of the material taking tables 100 is the same as that of the temporary storage tables 101, one material taking table 100 and one temporary storage table 101 are arranged adjacently, and the material taking table 100 is located in front of the temporary storage tables 101.
Shearing mechanism, levelling mechanism and punching press mechanism all are located the rear of temporary storage platform 101, when shearing mechanism or levelling mechanism or punching press mechanism break down, can lead to getting the condition that no panel appears in material platform 100 a period of time, thereby influence subsequent hydraulic press 300 and bender 400's work, therefore, be provided with stock preparation platform 104 in one side of temporary storage platform 101, stock preparation platform 104 mainly provides the position of cuting panel and punching press breach to the panel for the workman, in order to realize getting the panel on the material platform 100 and supply enough all the time, the transport portion shifts to temporary storage platform 101 with the panel that processing was accomplished on the stock preparation platform 104 on, continue subsequent operation.
Be provided with first fixture 302 between hydraulic press 300 and material taking platform 100, first fixture 302 has first clamping part, and first clamping part can be followed the level, vertical direction motion, and first clamping part can be portable to material taking platform 100, and is specific, and first fixture 302 is specifically the manipulator, and is corresponding, and first clamping part can be the sucking disc that connects in the manipulator, the electro-magnet or have clamping function's equipment.
One side of one of them material platform 100 is provided with semidetached parts transmission device 200, and semidetached parts transmission device 200 sets up along the length direction of material platform 100, and semidetached parts transmission device 200 can be the conveyer belt or the transfer roller conveying, and semidetached parts transmission device 200 has semidetached parts station 210, and semidetached parts station 210 includes semidetached parts stack station 211, buffer memory station 212 and semidetached parts and gets material station 213 along the transmission direction of panel in proper order, and first clamping part can move to hydraulic working face or semidetached parts stack station 211.
Set up second fixture 401 between hydraulic press 300 and bender 400, second fixture 401 has the second clamping part, and the second clamping part can be followed level, vertical direction motion, and is concrete, and second fixture 401 specifically is the manipulator, and is corresponding, and the second clamping part can be connected in the sucking disc of manipulator, electro-magnet or have the equipment of clamping function, and the second clamping part can be moved to bending working face or semi-formed part material taking station 213.
The press-type member conveying mechanism 220 is disposed at one side of the bending machine 400, the press-type member conveying mechanism 220 may be a conveyor belt or a conveyor roller, the press-type member conveying mechanism 220 has a press-type member station 230, the press-type member station 230 includes a press-type member stacking station 231 and a press-type member discharging station 232 in a conveying direction of the plate material, and the second clamping portion is movable to the press-type member stacking station 231.
A shaped part transmission mechanism 240 is arranged between the pressing part transmission mechanism 220 and the semi-formed part transmission mechanism 200, the shaped part transmission mechanism 240 is arranged along the length direction of the semi-formed part transmission mechanism 200, the shaped part transmission mechanism 240 can be a conveyor belt or a conveyor roller for transmission, the shaped part transmission mechanism 240 is provided with a shaped part station 250, the shaped part station 250 comprises a shaped part stacking station 251 and a shaped part discharging station 252 along the transmission direction of the plates, and the first clamping part can move to the shaped part stacking station 251.
The vertical section of the large doorsill 500 is composed of 7 bent sides, which have 6 bending points. The process for producing the large threshold 500 is as follows: the plate is respectively sheared, leveled and notched and stamped by a shearing mechanism, a leveling mechanism and a stamping mechanism, the plate after primary treatment is conveyed to a temporary storage table 101, when more plates are on the temporary storage table 101, the plate is conveyed to a placing table 103 by a conveying mechanism 102, then the plate on the placing table 103 is conveyed to a material taking table 100 by the conveying mechanism 102, a first clamping part clamps the plate on the material taking table 100 to a working surface of an oil press 300, the plate is shaped by the oil press 300 and can be bent into four sides to form three bending points after being shaped once, the shaped bending points are positions of a middle section part, the shaped structure is a first large threshold connecting section, a second large threshold connecting section, a third large threshold connecting section and a fourth large threshold connecting section which are sequentially connected, the first large threshold connecting section and the third large threshold connecting section are mutually parallel, the first large threshold connecting section and the third large threshold connecting section are both positioned on the same side of the second large threshold connecting section, and an acute angle is formed between the third large threshold connecting section and the fourth large threshold connecting section; after shaping is finished, the plate is conveyed to a semi-formed part stacking station 211 through a first clamping part to be stacked, the plate is conveyed to a cache station 212 through a semi-formed part conveying mechanism 200 and then conveyed to a semi-formed part taking station 213, the plate on the semi-formed part taking station 213 is conveyed to the working face of a bending machine 400 through a second clamping part, the bending machine 400 performs bending, turning and bending on the plate, then the bent plate is conveyed to a pressing part stacking station 231 through the second clamping part to be stacked, the plate on the pressing part stacking station 231 is conveyed to a pressing part discharging station 232 through a pressing part conveying mechanism 220 to be discharged, the shearing, leveling, stamping, shaping and shaping are combined on the same production line, the plate production is automated, the processing efficiency is improved, and for workpieces with multiple bending points such as a large threshold 500, the shaping processing is performed before the shaping, the bending times are reduced, and the forming efficiency is greatly improved.
The vertical cross section of little threshold 600 comprises 5 limit of buckling, and it has 4 buckling points, and the flow of production little threshold 600 is: the plate is respectively sheared, leveled and notched by the shearing mechanism, the leveling mechanism and the stamping mechanism, the plate after primary treatment is transmitted to the temporary storage table 101, when more plates are on the temporary storage table 101, the plate is conveyed to the placing table 103 through the conveying mechanism 102, then the plate on the placing table 103 is transmitted to the material taking table 100 through the conveying mechanism 102, the plate on the material taking table 100 is transmitted to the semi-formed part material taking station 213, the plate on the semi-formed part material taking station 213 is transmitted to the working face of the bending machine 400 by the second clamping part, the bending machine 400 bends, turns over and bends the plate, then the bent plate is transmitted to the pressing part stacking station 231 by the second clamping part for stacking treatment, and the plate on the pressing part stacking station 231 is transmitted to the pressing part discharging station 232 through the pressing part transmitting mechanism 220 for discharging.
The vertical section of the door lintel plate 700 consists of 3 bent edges with 2 bending points, the process for producing the door lintel plate 700 is: plate is through shearing mechanism, levelling mechanism and punching press mechanism cut respectively, the processing of levelling and breach punching press, plate after the preliminary treatment is transmitted to the platform 101 of keeping in, the platform 103 is placed to conveying mechanism 102 with plate when more on the platform 101 of keeping in, the plate on the platform 103 will be placed to conveying mechanism 102 afterwards is transmitted to getting the material platform 100, the plate of getting on the material platform 100 is got to the clamp of first clamping part clamp to hydraulic press 300 working face, carry out the processing of stereotyping through hydraulic press 300 with plate, transmit the processing that carries out the stack to design stack station 251 through first clamping part after the design is ended, transmit the ejection of compact on design ejection of compact station 252 to design through design transport mechanism 240.
The vertical section of the front end lintel plate consists of 5 bending edges with 4 bending points, and the process for producing the front end lintel plate 800 is as follows: the plate is respectively sheared, leveled and notched and punched by a shearing mechanism, a leveling mechanism and a punching mechanism, the plate after primary treatment is conveyed to a temporary storage table 101, when more plates are on the temporary storage table 101, the plate is conveyed to a placing table 103 by a conveying mechanism 102, then the plate on the placing table 103 is conveyed to a material taking table 100 by the conveying mechanism 102, a first clamping part clamps the plate on the material taking table 100 to the working surface of an oil press 300, the plate is shaped by the oil press 300, three edges can be bent and two bending points can be formed after one-time shaping, the shaped structure is a front end lintel plate first connecting section, a front end lintel plate second connecting section and a front end lintel plate third connecting section which are sequentially connected, an angle formed between the front end lintel plate first connecting section and the front end lintel plate second connecting section is an acute angle, and an angle formed between the front end lintel plate second connecting section and the front end lintel plate third connecting section is an acute angle, and the first connecting section of the front end riggle and the third connecting section of the front end riggle are respectively positioned at two sides of the second connecting section of the front end riggle, after the shaping is finished, the plates are transmitted to a semi-formed part stacking station 211 through a first clamping part for stacking, the plates are transmitted to a buffer station 212 through a semi-formed part transmission mechanism 200 and then transmitted to a semi-formed part material taking station 213, the plates on the semi-formed part material taking station 213 are transmitted to a working surface of a bending machine 400 through a second clamping part, the bending machine 400 performs bending, turning and bending on the plates, then the bent plates are transmitted to a pressing part stacking station 231 through the second clamping part for stacking, and the plates on the pressing part stacking station 231 are transmitted to a pressing part discharging station 232 through a pressing part transmission mechanism 220 for discharging.
In particular, when processing the plate of the container, the container production line can be applied, which flexibly combines shearing, leveling, stamping, automatic conveying, stacking, profiling and shaping on the same production line, namely, the processing of the container plate can be directly realized on the same production line, and the shearing, leveling, stamping, profiling and shaping are mutually independent and do not interfere with each other, when the equipment in one link of shearing, leveling and stamping is out of order, the subsequent pressing and shaping operations are not affected, and in practical application, according to the bending condition of the container plate, the steps of shearing, leveling, stamping, profiling and shaping can be selected, the steps of shearing, leveling, stamping and profiling can also be selected, and the steps of shearing, leveling, stamping and shaping can also be selected, so that the container production line can meet the requirements of various container plates with different bending degrees.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that the present invention is not limited to the details of the embodiments shown and described, but is capable of numerous equivalents and substitutions without departing from the spirit of the invention as set forth in the claims appended hereto.
Claims (10)
1. A method of manufacturing a container, comprising the steps of:
step A: preparing materials;
and B: b, shaping, namely conveying the plate in the step A to an oil press (300) for shaping;
and C: c, profiling, namely conveying the plate in the step B to a bending machine (400) for profiling; step D: and (6) discharging.
2. The container production method as claimed in claim 1, wherein in the step a, the plate material is cut, leveled and stamped in sequence, the cut plate material is cut by a cutting mechanism, the leveled plate material is leveled by a leveling mechanism, and the leveled plate material is stamped by a stamping mechanism.
3. A container production method according to claim 1, wherein in step B, the sheet material is transferred to the oil press (300) by the first gripper mechanism (302); in step C, the sheet material is transferred to the bending machine (400) by the second clamping mechanism (401).
4. A container production method as claimed in claim 3, characterised in that the step of adding a stack of semi-formed parts between steps B and C is carried out by transferring the sheet material from step B to the semi-formed part station (210) for stacking by means of the first gripper mechanism (302) and then transferring the sheet material from the semi-formed part station (210) to the bending machine (400) by means of the second gripper mechanism (401).
5. A method of producing a container as claimed in claim 3, wherein the step of adding a profiled stack between steps C and D is carried out by a second clamping means (401) to transfer the sheet material from step C to the profiling station (230).
6. A container production line, comprising:
a first clamping mechanism (302), wherein the first clamping mechanism (302) is provided with a first clamping part which can move along the horizontal and vertical directions;
a hydraulic press (300), the hydraulic press (300) having a hydraulic working surface;
a semi-formed part transfer mechanism (200), said semi-formed part transfer mechanism (200) having a semi-formed part station (210), said first clamp movable to said hydraulic work surface or said semi-formed part station (210);
a second clamping mechanism (401), wherein the second clamping mechanism (401) is provided with a second clamping part which can move along the horizontal and vertical directions;
a bending machine (400), the bending machine (400) having a bending face;
the die-forming piece conveying mechanism (220) is provided with a die-forming piece station (230), and the second clamping part can move to the bending working surface or the die-forming piece station (230) or the semi-formed piece station (210).
7. A container production line as claimed in claim 6, characterised in that the semimanufactured parts stations (210) include in sequence a semimanufactured parts takeout station (213), a buffer station (212) and a semimanufactured parts stacking station (211), the first clamping part being movable to the semimanufactured parts stacking station (211) and the second clamping part being movable to the semimanufactured parts takeout station (213).
8. A container production line according to claim 6, characterised in that the profiling member station (230) comprises a profiling member discharge station (232) and a profiling member stacking station (231), the second clamp being movable to the profiling member stacking station (231).
9. A container production line according to claim 6, further comprising a pick-up table (100), the pick-up table (100) being disposed behind the first gripper mechanism (302), the first gripper being movable to the pick-up table (100).
10. A container production line as claimed in claim 9, further comprising a shearing mechanism, a leveling mechanism and a stamping mechanism arranged in sequence, said stamping mechanism being located behind said pick-up table (100).
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|---|---|---|---|
| CN202111049495.3A CN113843324A (en) | 2021-09-08 | 2021-09-08 | Container production method and production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111049495.3A CN113843324A (en) | 2021-09-08 | 2021-09-08 | Container production method and production line |
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| CN113843324A true CN113843324A (en) | 2021-12-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118123515A (en) * | 2024-05-06 | 2024-06-04 | 佛山市诺创智能设备有限公司 | Multi-specification container workpiece forming production line and production method using same |
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