CN116160254A - Composite line for automatic production of front corner column and rear corner column - Google Patents
Composite line for automatic production of front corner column and rear corner column Download PDFInfo
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- CN116160254A CN116160254A CN202310094599.9A CN202310094599A CN116160254A CN 116160254 A CN116160254 A CN 116160254A CN 202310094599 A CN202310094599 A CN 202310094599A CN 116160254 A CN116160254 A CN 116160254A
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- corner post
- conveying mechanism
- composite line
- rear corner
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a composite line for automatically producing front and rear corner posts, which belongs to the technical field of front and rear corner post production, and comprises a preliminary composite line, a step press and a front corner post forming part, wherein the preliminary composite line is integrally arranged on the right side of the step press, the front corner post forming part is integrally arranged on the left side of the step press, 9 manpower is reduced at least in the process of the front corner post, and the mechanical arm and an automatic feeding device are adopted to replace the manpower, so that the continuity of logistics is realized, the processing procedures of the front corner post are reasonably connected in series, the basis is provided for the rear corner post composite line, the production of the rear corner post is realized on the basis of the front corner post composite line through replacing a punch die and adjusting a bending machine program, a large number of similar processing procedures of the front corner post and the rear corner post are reasonably utilized, the possibility of producing the front corner post and the rear corner post by one composite line is realized through the change of part of the process, and the production efficiency is effectively improved.
Description
Technical Field
The invention belongs to the technical field of front and rear corner post production, and particularly relates to a composite line for automatic production of front and rear corner posts.
Background
The existing front corner post is operated by a single machine, and at least 11 workers are required for completing one front corner post. From the beginning of thick plate shearing to the final bending, the equipment is scattered and scattered, and the logistics is frequently lifted. The front corner column is integrated into an automatic composite line, so that two-person operation can be achieved, and due to the continuity of the processing procedure and the carrying of the logistics trolley, logistics smoothness is greatly improved, and the use of travelling crane is reduced.
Disclosure of Invention
Aiming at the problems existing in the prior art, the invention provides a composite line for automatically producing front and rear corner posts, which aims to solve the problems in the background art.
In order to solve the problems, the invention adopts the following technical scheme.
The utility model provides a composite line of corner post automated production around, around including corner post production composite line, corner post production composite line around including preliminary composite line, step die mould and the shaping triplex of corner post, preliminary composite line wholly set up on the right side of step die mould, the shaping singleness of corner post set up in the left side of step die mould.
Preferably, the preliminary composite wire include plate shearing machine, leveler, first punch press and beveler, plate shearing machine fixed mounting at ground, one side of plate shearing machine be provided with the material loading conveyer, material loading conveyer fixed mounting in one side of plate shearing machine, one side of leveler be provided with transfer mechanism, transfer mechanism fixed mounting in one side of leveler and be located one side of plate shearing machine simultaneously.
Preferably, the other side of leveler be provided with first conveying mechanism, first conveying mechanism fixed mounting at the opposite side of leveler, first punch press set up in one side of first conveying mechanism, first conveying mechanism and first punch press between be provided with first material taking and discharging robot, first material taking and discharging robot movable mounting between first conveying mechanism and first punch press, one side of first material taking and discharging robot be provided with second conveying mechanism, second conveying mechanism fixed mounting in one side of first material taking and discharging robot.
Preferably, the chamfering machine is arranged on one side of the second conveying mechanism, the chamfering machine is fixedly arranged on one side of the second conveying mechanism, a third conveying mechanism is arranged on the other side of the chamfering machine, and the third conveying mechanism is fixedly arranged on the other side of the chamfering machine.
Preferably, the step die mould include 500T bender and second punch press, 500T bender set up in one side of third conveying mechanism, 500T bender fixed mounting in one side of third conveying mechanism, second punch press set up in one side of 500T bender, second punch press fixed mounting in one side of 500T bender, 500T bender and second punch press between be provided with the material taking manipulator, material taking manipulator movable mounting between 500T bender and second punch press.
Preferably, the step die mould include 500T bender and second punch press, 500T bender set up in one side of third conveying mechanism, 500T bender fixed mounting in one side of third conveying mechanism, second punch press set up in one side of 500T bender, second punch press fixed mounting in one side of 500T bender, 500T bender and second punch press between be provided with the material taking manipulator, material taking manipulator movable mounting between 500T bender and second punch press.
Preferably, one side of the side discharging and taking conveyor is provided with a second taking and placing robot, the second taking and placing robot is movably arranged on one side of the side discharging and taking and placing conveyor, the second bending machine is arranged on the other side of the second taking and placing robot, the second bending machine is fixedly arranged on the other side of the second taking and placing robot, the stacking and conveying table is arranged on the diagonal corner of the second taking and placing robot, and the stacking and conveying table is fixedly arranged on the diagonal corner of the second taking and placing robot.
Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
according to the composite line for the automatic production of the front and rear corner posts, the three composite lines of the preliminary composite line, the step profiling and the front corner post forming are used for enabling the front and rear corner post production composite line to be least reduced by 9 workers in the processing of the front corner posts in the using process, and the mechanical arm and the automatic feeding device are adopted to replace the workers, so that continuity of logistics is achieved, the front corner post processing procedures are reasonably connected in series, a foundation is provided for the rear corner post composite line, the rear corner post production is achieved on the basis of the front corner post composite line through the following and changing of a punching machine die and the adjustment of a bending machine program, a large number of similar processing procedures of the front corner posts and the rear corner posts are reasonably utilized, the possibility of producing the front corner post and the rear corner post by the aid of the change of part of the process is effectively improved, and accordingly the production efficiency and the practicability of the front corner post production composite line are improved.
Drawings
FIG. 1 is a schematic view of the structure of a composite line for producing front and rear corner posts in the present invention;
FIG. 2 is a schematic view of the structure of the preliminary composite wire in the present invention;
FIG. 3 is a schematic view of the step profiling structure of the present invention;
fig. 4 is a schematic view of the front corner post forming structure of the present invention.
The correspondence between the reference numerals and the component names in the drawings is as follows:
in the figure: 100. producing composite lines by front and rear corner posts; 101. a preliminary composite line; 102. step profiling; 103. forming a front corner post; 1. a loading conveyor; 2. plate shearing machine; 3. a transfer mechanism; 4. a leveler; 5. a first conveying mechanism; 6. a first material taking and placing robot; 7. a first punch; 8. a second conveying mechanism; 9. chamfering machine; 10. a third conveying mechanism; 11. 500T bending machine; 12. a material taking manipulator; 13. a second punch; 14. a rear feed carriage; 15. a first bending machine; 16. a side discharge take-off conveyor; 17. a second material taking and placing robot; 18. a second bending machine; 19. and stacking and conveying the table.
Detailed Description
The invention is further described in connection with the following specific invention.
Examples
As shown in fig. 1 to 4, which are schematic structural diagrams of a composite line for automatic front and rear corner post production according to a preferred embodiment of the present invention, a front and rear corner post production composite line 100 of this embodiment includes a preliminary composite line 101, a step die 102 and a front corner post die 103, wherein the preliminary composite line 101 is integrally disposed on the right side of the step die 102, and the front corner post die 103 is integrally disposed on the left side of the step die 102.
The preliminary compound line 101 include plate shearing machine 2, leveling machine 4, first punch press 7 and beveler 9, plate shearing machine 2 fixed mounting on ground, one side of plate shearing machine 2 be provided with material loading conveyer 1, material loading conveyer 1 fixed mounting in one side of plate shearing machine 2, one side of leveling machine 4 be provided with transfer mechanism 3, transfer mechanism 3 fixed mounting in one side of leveling machine 4 and be located one side of plate shearing machine 2 simultaneously for can be convenient for accomplish material loading and pay-off in the use of front and back corner post production compound line 100, can accomplish tailorring and leveling to front and back corner posts simultaneously.
The other side of leveler 4 be provided with first conveying mechanism 5, first conveying mechanism 5 fixed mounting in the opposite side of leveler 4, first punch press 7 set up in one side of first conveying mechanism 5, first conveying mechanism 5 and first punch press 7 between be provided with first material robot 6 of getting, first material robot 6 movable mounting of getting between first conveying mechanism 5 and first punch press 7, one side of first material robot 6 of getting be provided with second conveying mechanism 8, second conveying mechanism 8 fixed mounting in one side of first material robot 6 of getting for can carry the material after the leveling in the use of front and back corner post production compound line 100, and can get the corner post after punching the punching of first punch press 7 through first material robot 6.
The chamfering machine 9 is arranged on one side of the second conveying mechanism 8, the chamfering machine 9 is fixedly arranged on one side of the second conveying mechanism 8, a third conveying mechanism 10 is arranged on the other side of the chamfering machine 9, and the third conveying mechanism 10 is fixedly arranged on the other side of the chamfering machine 9 and used for facilitating further conveying of the notched corner posts after chamfering in the use process of the front and rear corner post production compound line 100.
The step die 102 include 500T bender 11 and second punch press 13, 500T bender 11 set up in one side of third conveying mechanism 10, 500T bender 11 fixed mounting in one side of third conveying mechanism 10, second punch press 13 set up in one side of 500T bender 11, second punch press 13 fixed mounting in one side of 500T bender 11, 500T bender 11 and second punch press 13 between be provided with get material manipulator 12, get material manipulator 12 movable mounting between 500T bender 11 and second punch press 13 for can be convenient for press the step of front and back corner post and dash the bump or dash back corner post in the use of front and back corner post production compound line 100.
The front corner column forming machine 103 comprises a first bending machine 15, a second bending machine 18 and a stacking conveying table 19, a rear feeding conveying frame 14 is arranged on one side of the material taking manipulator 12, the rear feeding conveying frame 14 is fixedly arranged on one side of the material taking manipulator 12, the first bending machine 15 is arranged on the other side of the rear feeding conveying frame 14, the first bending machine 15 is fixedly arranged on the other side of the rear feeding conveying frame 14, a side discharging material taking conveyor 16 is arranged on one side of the first bending machine 15, and the side discharging material taking conveyor 16 is fixedly arranged on one side of the first bending machine 15 and used for carrying out first bending forming on front and rear corner columns in the use process of the front and rear corner column production compound line 100.
One side of the side discharging and taking conveyer 16 is provided with a second taking and placing robot 17, the second taking and placing robot 17 is movably arranged on one side of the side discharging and taking conveyer 16, the second bending machine 18 is arranged on the other side of the second taking and placing robot 17, the second bending machine 18 is fixedly arranged on the other side of the second taking and placing robot 17, the stacking conveying table 19 is arranged on the diagonal corner of the second taking and placing robot 17, the stacking conveying table 19 is fixedly arranged on the diagonal corner of the second taking and placing robot 17, and is used for carrying out secondary forming of front and rear corner posts in the use process of the front and rear corner post production compound line 100 and carrying out discharging stacking conveying through the stacking conveying table 19.
In this embodiment, when the compound line 100 for producing the front and rear corner posts is required to be used for the automatic production of the front and rear corner posts of the cold box, the raw materials to be processed of the front and rear corner posts are fed by the feeding conveyor 1 and are fed to the plate shearing machine 2 for cutting, after cutting is completed, the raw materials are conveyed by the transfer mechanism 3 for transfer and are conveyed to the leveling machine 4 for leveling, then the raw materials after leveling are conveyed by the first conveying mechanism 5, then the raw materials are taken by the first taking and placing robot 6 for making the leveled materials undergo the first punching machine 7 for punching, the materials are taken by the first taking and placing robot 6 for transferring to the second conveying mechanism 8 for conveying after punching, then the materials after punching are conveyed to the chamfering machine 9 for chamfering, and finally the materials are conveyed by the third conveying mechanism 10 for discharging after chamfering is completed, the invention has the advantages that the front corner post and the rear corner post are stepped through a 500T bending machine 11, then a workpiece on the 500T bending machine 11 is taken through a material taking manipulator 12 and placed on a second punching machine 13 to carry out bulge of the front corner post and bulge of the rear corner post, then the material is picked up on a rear feeding conveying frame 14 through the material taking manipulator 12 to carry out conveying feeding, and is subjected to first bending forming when passing through a first bending machine 15, the material taking and conveying are carried out through a side discharging material taking conveyor 16 after the first bending forming is finished, the material taking and conveying on the side discharging material taking conveyor 16 is carried out through a second material taking and placing robot 17 to carry out secondary forming, and finally the front corner post and the rear corner post after the processing are carried out are operated on a stacking conveying table 19 through the second material taking and placing robot 17 to carry out stacking conveying The step profiling 102 and the front corner post forming 103 lead the front corner post and rear corner post production composite line 100 to least reduce 9 manpower in the processing of the front corner post in the use process, and the mechanical arm and the automatic feeding device are adopted to replace the manpower, so that the continuity of logistics is realized, the processing procedures of the front corner post are reasonably connected in series, the basis is provided for the rear corner post composite line, the production of the rear corner post is realized on the basis of the front corner post composite line through the following and changing of a punch die and the adjustment bending machine procedure, a large number of similar processing procedures of the front corner post and the rear corner post are reasonably utilized, the possibility of producing the front corner post and the rear corner post of the composite line is realized through the change of part of the process, and the production efficiency and the practicability of the front corner post and rear corner post production composite line 100 are effectively improved.
The foregoing is a further elaboration of the present invention in connection with the detailed description, and it is not intended that the invention be limited to the specific embodiments shown, but rather that a number of simple deductions or substitutions be made by one of ordinary skill in the art without departing from the spirit of the invention, should be considered as falling within the scope of the invention as defined in the appended claims.
Claims (7)
1. A composite line for automatically producing front and rear corner posts comprises a front and rear corner post production composite line (100),
the method is characterized in that:
the front and rear corner post production compound line (100) comprises a primary compound line (101), a step press mold (102) and a front corner post molding (103), wherein the primary compound line (101) is integrally arranged on the right side of the step press mold (102), and the front corner post molding (103) is integrally arranged on the left side of the step press mold (102).
2. A composite line for automated front-rear corner post production according to claim 1, wherein: preliminary compound line (101) include plate shearing machine (2), leveler (4), first punch press (7) and beveler (9), plate shearing machine (2) fixed mounting in ground, one side of plate shearing machine (2) be provided with material loading conveyer (1), material loading conveyer (1) fixed mounting in one side of plate shearing machine (2), one side of leveler (4) be provided with transfer mechanism (3), transfer mechanism (3) fixed mounting in one side of leveler (4) and be located one side of plate shearing machine (2) simultaneously.
3. A composite line for automated front-rear corner post production according to claim 2, wherein: the other side of leveler (4) be provided with first conveying mechanism (5), first conveying mechanism (5) fixed mounting at the opposite side of leveler (4), first punch press (7) set up in one side of first conveying mechanism (5), first conveying mechanism (5) and first punch press (7) between be provided with first material taking and placing robot (6), first material taking and placing robot (6) movable mounting between first conveying mechanism (5) and first punch press (7), one side of first material taking and placing robot (6) be provided with second conveying mechanism (8), second conveying mechanism (8) fixed mounting in one side of first material taking and placing robot (6).
4. A composite line for automated front-rear corner post production according to claim 3, wherein: the chamfering machine (9) is arranged on one side of the second conveying mechanism (8), the chamfering machine (9) is fixedly arranged on one side of the second conveying mechanism (8), a third conveying mechanism (10) is arranged on the other side of the chamfering machine (9), and the third conveying mechanism (10) is fixedly arranged on the other side of the chamfering machine (9).
5. A composite line for automated front-rear corner post production according to claim 1, wherein: step die mould (102) include 500T bender (11) and second punch press (13), 500T bender (11) set up one side in third conveying mechanism (10), 500T bender (11) fixed mounting in one side of third conveying mechanism (10), second punch press (13) set up one side in 500T bender (11), second punch press (13) fixed mounting in one side of 500T bender (11), 500T bender (11) and second punch press (13) between be provided with material taking manipulator (12), material taking manipulator (12) movable mounting between 500T bender (11) and second punch press (13).
6. A composite line for automated front-rear corner post production according to claim 5, wherein: the front corner post forming machine (103) comprises a first bending machine (15), a second bending machine (18) and a stacking conveying table (19), a rear feeding conveying frame (14) is arranged on one side of a material taking manipulator (12), the rear feeding conveying frame (14) is fixedly arranged on one side of the material taking manipulator (12), the first bending machine (15) is arranged on the other side of the rear feeding conveying frame (14), the first bending machine (15) is fixedly arranged on the other side of the rear feeding conveying frame (14), a side discharging material taking conveyor (16) is arranged on one side of the first bending machine (15), and the side discharging material taking conveyor (16) is fixedly arranged on one side of the first bending machine (15).
7. A composite line for automated front-rear corner post production according to claim 6, wherein: one side of side ejection of compact get material conveyer (16) be provided with second and get blowing robot (17), second get blowing robot (17) movable mounting in one side of side ejection of compact get material conveyer (16), second bending machine (18) set up in the opposite side of second and get blowing robot (17), second bending machine (18) fixed mounting get the opposite side of blowing robot (17) at the second, pile up neatly transport platform (19) set up and get the diagonal angle of blowing robot (17) at the second, pile up neatly transport platform (19) fixed mounting get the diagonal angle of blowing robot (17) at the second.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310094599.9A CN116160254A (en) | 2023-01-31 | 2023-01-31 | Composite line for automatic production of front corner column and rear corner column |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310094599.9A CN116160254A (en) | 2023-01-31 | 2023-01-31 | Composite line for automatic production of front corner column and rear corner column |
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| CN116160254A true CN116160254A (en) | 2023-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310094599.9A Pending CN116160254A (en) | 2023-01-31 | 2023-01-31 | Composite line for automatic production of front corner column and rear corner column |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118123515A (en) * | 2024-05-06 | 2024-06-04 | 佛山市诺创智能设备有限公司 | Multi-specification container workpiece forming production line and production method using same |
-
2023
- 2023-01-31 CN CN202310094599.9A patent/CN116160254A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118123515A (en) * | 2024-05-06 | 2024-06-04 | 佛山市诺创智能设备有限公司 | Multi-specification container workpiece forming production line and production method using same |
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