CN108481001A - It is a kind of full-automation bending, welding production line - Google Patents
It is a kind of full-automation bending, welding production line Download PDFInfo
- Publication number
- CN108481001A CN108481001A CN201810368291.8A CN201810368291A CN108481001A CN 108481001 A CN108481001 A CN 108481001A CN 201810368291 A CN201810368291 A CN 201810368291A CN 108481001 A CN108481001 A CN 108481001A
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- China
- Prior art keywords
- welding
- manipulator
- conveying pipeline
- full
- production line
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003466 welding Methods 0.000 title claims abstract description 65
- 238000005452 bending Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 230000007306 turnover Effects 0.000 claims description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 230000017105 transposition Effects 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000004891 communication Methods 0.000 abstract description 2
- 238000012545 processing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 206010011906 Death Diseases 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 230000001186 cumulative effect Effects 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The present invention relates to a kind of full-automatic bendings,Welding production line,Including stock shelf,Conveying pipeline,Welding manipulator,Palletizing mechanical arm,Blanking rack,Welding bench,Power control cabinet,Universal alignment table and bender,Stock shelf is located on the left of conveying pipeline,Blanking rack is located at right end on the upside of conveying pipeline,Welding bench is located at centre position on the upside of conveying pipeline,Welding manipulator is located on the left of welding bench,Palletizing mechanical arm is located on the right side of welding bench,Universal alignment table is arranged on the right side of manipulator,Side on a robotic arm is arranged in bender,Manipulator,Conveying pipeline,Welding manipulator,Palletizing mechanical arm,Laser welder and bender are electrically connected with power control cabinet,The present invention realizes automation bending,High degree of automation,Little power consumption,It is at low cost,It reduces artificial,It is easy to maintain,Man-machine interface one people of communication can grasp machine and cover the equipment more simultaneously.
Description
Technical field
The present invention relates to printing device field, specially a kind of full-automatic bending, welding production line.
Background technology
Bending, welding production line principle be that bending according to metal plate and the machine be transformed of welding procedure add rolling flowing water
" automation bending, the welding production line " that line is formed, axis joint manipulator passes through solenoid valve control vacuum cup, magnet, folder
The modes grabbing workpiece such as son, wherein including auxiliary corollary equipment, magnetic splitting device, universal alignment table, bender, turn-over transposition
Frame, welding manipulator, carrying and piling tool hand, full-automatic conveying system-assembly line, etc. in all work stations auxiliary set
It is standby, the technique processing of bending and welding is completed in the case of unmanned.
For previous consumer product from placing an order finished product, intermediate demand passes through artificial long-time standing bending, work in the prior art
People leaves when work position agrees to that cumulative errors are big, workpiece is excessive when large quantities of workpiece with regard to end-of-life state, worker's long-time bending and needs
It is equipped with 2-3 people and carries out that bending work, production efficiency is slow, staff redeployment is difficult, injury rate is high, scrappage is high, in conclusion
Now it is badly in need of a kind of full-automatic bending, welding production line solves the above-mentioned problem.
Invention content
It is an object of the present invention to provide a kind of full-automatic bending, welding production lines, to solve to propose in above-mentioned background technology
Consumer product previous in the prior art from placing an order finished product, intermediate demand passes through artificial long-time standing bending, and worker leaves
Work position needs to be equipped with when agreeing to that cumulative errors are big, workpiece is excessive when large quantities of workpiece with regard to end-of-life state, worker's long-time bending
2-3 people carries out bending work, the problem that production efficiency is slow, staff redeployment is difficult, injury rate is high, scrappage is high.
To achieve the above object, the present invention provides the following technical solutions：It is a kind of full-automation bending, welding production line, packet
Include manipulator, locating rack, magnetic splitting device, stock shelf, conveying pipeline, welding manipulator, palletizing mechanical arm, laser welder,
Blanking rack, welding bench, power control cabinet, universal alignment table, link wire casing, bender, turn-over transposition frame, sucker gripper, pedestal,
Track, welding tooling, gripping apparatus and multi-directional ball, the manipulator are located on the upside of stock shelf, and being provided with sucker on the manipulator grabs
Hand, the turn-over transposition frame are arranged on sucker gripper, and the manipulator is set on the base, and the pedestal lower end is provided with ground
Rail, the stock shelf are located on the left of conveying pipeline, and the locating rack is arranged at magnetic splitting device on stock shelf, under described
Rack is located at right end on the upside of conveying pipeline, and the welding bench is located at centre position on the upside of conveying pipeline, the welding
Tooling is arranged on welding bench, and the welding manipulator is located on the left of welding bench, and the palletizing mechanical arm is located at weldering
Connect on the right side of workbench, the gripping apparatus setting palletizing mechanical on hand, the laser welder is located at welding bench left side, described ten thousand
It is arranged on the right side of manipulator to alignment table, multi-directional ball is provided on the universal alignment table, the bender is arranged in manipulator
Upside, the link wire casing are arranged on the right side of bender, the manipulator, conveying pipeline, welding manipulator, palletizing mechanical
Hand, laser welder and bender are electrically connected with power control cabinet.
Further, it is enclosed with safety guide rail on the outside of the conveying pipeline, and safety guide rail lower-left end is provided with
Infrared ray grating.
Further, be respectively arranged with horizontal positioning rule and perpendicular positioning rule on the universal alignment table, and horizontal positioning rule with it is perpendicular
Positioning rule is placed in 90 ° of angles.
Further, it is placed with workpiece body on the firing line.
Further, it is placed with finished work-piece in the blanking rack.
Further, it is placed with workpiece to be welded on the welding bench.
Compared with prior art, the beneficial effects of the invention are as follows：The present invention realizes automation bending, one from raw material to product
Step in place, therefrom reduces the use of manpower and materials, this work station optimizes unit cooperation, high degree of automation, after having debugged program
Can be with automatic production in 24 hours, little power consumption is at low cost, reduces manually, and easy to maintain, man-machine interface communicates a people can grasp machine simultaneously
Cover the equipment more.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of welding bench in the present invention；
Fig. 3 is the structural schematic diagram of manipulator in the present invention；
Fig. 4 is the structural schematic diagram of universal alignment table in the present invention.
In reference numeral：1. safety guide rail；2. manipulator；3. locating rack；4. magnetic splitting device；5. stock shelf；6. red
Outer line grating；7. workpiece body；8. conveying pipeline；9. welding manipulator；10. palletizing mechanical arm；11. laser welder；Under 12.
Rack；13. finished work-piece；14. welding bench；15. power control cabinet；16. universal alignment table；17. linking wire casing；18. bender；
The frame 19. turn-over replaces；20. sucker gripper；21. pedestal；22. track；23. welding tooling；24. workpiece to be welded；25. gripping apparatus；
161. horizontal positioning rules；162. multi-directional ball；163. perpendicular positioning rules.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
- 4 are please referred to Fig.1, the present invention provides a kind of technical solution：A kind of full-automation bending, welding production line, including machine
Tool hand 2, locating rack 3, magnetic splitting device 4, stock shelf 5, conveying pipeline 8, welding manipulator 9, palletizing mechanical arm 10, Laser Welding
Machine 11, blanking rack 12, welding bench 14, power control cabinet 15, universal alignment table 16, link wire casing 17, bender 18, turn-over transposition
Frame 19, sucker gripper 20, pedestal 21, track 22, welding tooling 23, gripping apparatus 25 and multi-directional ball 162, manipulator 2 are located at stock shelf 5
Upside, is provided with sucker gripper 20 on manipulator 2, and the turn-over frame 19 that replaces is arranged on sucker gripper 20, and manipulator 2 is arranged the bottom of at
On seat 21,21 lower end of pedestal is provided with track 22, and stock shelf 5 is located at 8 left side of conveying pipeline, locating rack 3 and magnetic splitting device 4
It is arranged on stock shelf 5, blanking rack 12 is located at 8 upside right end of conveying pipeline, and welding bench 14 is located at conveying pipeline 8
Upside centre position, welding tooling 23 are arranged on welding bench 14, and welding manipulator 9 is located at 14 left side of welding bench,
Palletizing mechanical arm 10 is located at 14 right side of welding bench, and gripping apparatus 25 is arranged on palletizing mechanical arm 10, and laser welder 11 is located at weldering
14 left side of workbench is connect, the setting of universal alignment table 16 is provided with multi-directional ball 162 on 2 right side of manipulator, universal alignment table 16, rolls over
The setting of bender 18 is in 2 upside of manipulator, and the setting of link wire casing 17 is in 18 right side of bender, manipulator 2, conveying pipeline 8, welding
Manipulator 9, palletizing mechanical arm 10, laser welder 11 and bender 18 are electrically connected with power control cabinet 15, and the present invention realizes automatic
Change bending, settled at one go from raw material to product, therefrom reduce the use of manpower and materials, this work station optimizes unit cooperation, automatically
Change degree is high, can automatically be produced with 24 hours after having debugged program, and little power consumption is at low cost, reduces manually, easy to maintain, man-machine
One people of interface communication can grasp machine and cover the equipment more simultaneously.
8 outside of conveying pipeline is enclosed with safety guide rail 1, and 1 lower-left end of safety guide rail is provided with infrared ray grating
6, horizontal positioning rule 161 and perpendicular positioning rule 162, and horizontal positioning rule 161 and perpendicular positioning rule 162 are respectively arranged on universal alignment table 16
It is placed in 90 ° of angles, is placed with workpiece body 7 on conveying pipeline 8, finished work-piece 13, Welder are placed in blanking rack 12
Make to be placed with workpiece 24 to be welded on platform 14.
The present invention is at work：Safety guide rail 1 and infrared ray grating 6 protect equipment, 15 starter motor of power control cabinet
Tool hand 2, manipulator 2 move sucker gripper 20 to feeding area, and crawl feeding area is waited for bending workpieces, is moved at universal alignment table 16
It carries out repeating positioning of being zeroed by horizontal positioning rule 161, multi-directional ball 162 and perpendicular positioning rule 163, manipulator 2 captures again have been weighed
Workpiece is sent to bender 18 and carries out bending technique processing by the workpiece of multiple positioning zero, manipulator 2, and manipulator 2 will need turn-over
The workpiece of bending is moved to above turn-over transposition frame 19, and sucker is come loose and goes to draw workpiece, manipulator 2 from another side by manipulator 2
The good workpiece of turn-over is moved again to the processing of 18 bending technique made above of bender, manipulator 2 will complete bender
Above the workpiece moving in rotation to conveying pipeline 8 of skill processing, conveying pipeline 8 transfers workpiece body 7 to palletizing mechanical arm 10
Grabbing workpiece is placed on stock shelf 5, and welding manipulator 9 and laser welder 11 connect, together welding processing workpiece 24 to be welded, weldering
Palletizing mechanical arm 10 is transported finished work-piece 13 to finished product blanking rack 12, to solve existing skill by gripping apparatus 25 after the completion of connecing
For previous consumer product from placing an order finished product, intermediate demand passes through artificial long-time standing bending in art, and worker leaves work position
With regard to end-of-life state, worker's long-time bending agree to large quantities of workpiece when cumulative errors are big, workpiece is excessive when need be equipped with 2-3 people into
Row bending work, the problem that production efficiency is slow, staff redeployment is difficult, injury rate is high, scrappage is high.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill
For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from the present invention spirit or
In the case of essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action
Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state
Bright restriction, it is intended that including all changes that come within the meaning and range of equivalency of the claims in the present invention
It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of full-automation bending, welding production line, it is characterised in that：Including manipulator (2), locating rack (3), magnetic splitting
Device (4), stock shelf (5), conveying pipeline (8), welding manipulator (9), palletizing mechanical arm (10), laser welder (11), blanking
Frame (12), welding bench (14), power control cabinet (15), universal alignment table (16), link wire casing (17), bender (18), turn-over
Replace frame (19), sucker gripper (20), pedestal (21), track (22), welding tooling (23), gripping apparatus (25) and multi-directional ball (162),
The manipulator (2) is located on the upside of stock shelf (5), and sucker gripper (20), the turn-over transposition are provided on the manipulator (2)
Frame (19) is arranged on sucker gripper (20), and the manipulator (2) is arranged on pedestal (21), pedestal (21) the lower end setting
There are track (22), the stock shelf (5) to be located on the left of conveying pipeline (8), the locating rack (3) is equal with magnetic splitting device (4)
It is arranged on stock shelf (5), the blanking rack (12) is located at right end on the upside of conveying pipeline (8), the welding bench (14)
Positioned at centre position on the upside of conveying pipeline (8), the welding tooling (23) is arranged on welding bench (14), the welding
Manipulator (9) is located on the left of welding bench (14), and the palletizing mechanical arm (10) is located on the right side of welding bench (14), described
Gripping apparatus (25) is arranged on palletizing mechanical arm (10), and the laser welder (11) is located on the left of welding bench (14), and described ten thousand
To alignment table (16) setting on the right side of manipulator (2), multi-directional ball (162), the folding are provided on the universal alignment table (16)
Bender (18) setting is on the upside of manipulator (2), and link wire casing (17) setting is on the right side of bender (18), the manipulator
(2), conveying pipeline (8), welding manipulator (9), palletizing mechanical arm (10), laser welder (11) and bender (18) with electricity
Cabinet (15) is controlled to be electrically connected.
2. a kind of full-automatic bending according to claim 1, welding production line, it is characterised in that：The conveying flowing water
It is enclosed with safety guide rail (1) on the outside of line (8), and safety guide rail (1) lower-left end is provided with infrared ray grating (6).
3. a kind of full-automatic bending according to claim 1, welding production line, it is characterised in that：The universal centering
Horizontal positioning rule (161) and perpendicular positioning rule (162), and horizontal positioning rule (161) and perpendicular positioning rule (162) are respectively arranged on platform (16)
It is placed in 90 ° of angles.
4. a kind of full-automatic bending according to claim 1, welding production line, it is characterised in that：The conveying flowing water
Workpiece body (7) is placed on line (8).
5. a kind of full-automatic bending according to claim 1, welding production line, it is characterised in that：The blanking rack
(12) finished work-piece (13) is placed on.
6. a kind of full-automatic bending according to claim 1, welding production line, it is characterised in that：The welding job
Workpiece to be welded (24) is placed on platform (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810368291.8A CN108481001A (en) | 2018-04-23 | 2018-04-23 | It is a kind of full-automation bending, welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810368291.8A CN108481001A (en) | 2018-04-23 | 2018-04-23 | It is a kind of full-automation bending, welding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108481001A true CN108481001A (en) | 2018-09-04 |
Family
ID=63312921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810368291.8A Pending CN108481001A (en) | 2018-04-23 | 2018-04-23 | It is a kind of full-automation bending, welding production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108481001A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109848511A (en) * | 2019-01-25 | 2019-06-07 | 青岛宇方机器人工业股份有限公司 | A kind of express delivery cabinet welding procedure and welding production line |
| CN113369897A (en) * | 2021-07-16 | 2021-09-10 | 马鞍山市安工大智能装备技术研究院有限公司 | Automatic cutting, bending and welding equipment for plates |
| CN113441952A (en) * | 2021-06-14 | 2021-09-28 | 芜湖行健智能机器人有限公司 | Intelligent flexible machining system and method for flat groove |
| CN114393367A (en) * | 2022-03-25 | 2022-04-26 | 广州熙锐自动化设备有限公司 | Welding system of sewage separator |
| CN115383250A (en) * | 2022-10-26 | 2022-11-25 | 合美智汇(天津)科创有限公司 | Artificial intelligence cutting equipment |
| CN117047474A (en) * | 2023-09-20 | 2023-11-14 | 青县引领机箱设备制造有限公司 | Bending welding machine capable of synchronously performing bending and welding procedures |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109848511A (en) * | 2019-01-25 | 2019-06-07 | 青岛宇方机器人工业股份有限公司 | A kind of express delivery cabinet welding procedure and welding production line |
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| CN113441952A (en) * | 2021-06-14 | 2021-09-28 | 芜湖行健智能机器人有限公司 | Intelligent flexible machining system and method for flat groove |
| CN113441952B (en) * | 2021-06-14 | 2022-08-02 | 芜湖行健智能机器人有限公司 | Intelligent flexible machining system and method for flat groove |
| CN113369897A (en) * | 2021-07-16 | 2021-09-10 | 马鞍山市安工大智能装备技术研究院有限公司 | Automatic cutting, bending and welding equipment for plates |
| CN114393367A (en) * | 2022-03-25 | 2022-04-26 | 广州熙锐自动化设备有限公司 | Welding system of sewage separator |
| CN115383250A (en) * | 2022-10-26 | 2022-11-25 | 合美智汇(天津)科创有限公司 | Artificial intelligence cutting equipment |
| CN117047474A (en) * | 2023-09-20 | 2023-11-14 | 青县引领机箱设备制造有限公司 | Bending welding machine capable of synchronously performing bending and welding procedures |
| CN117047474B (en) * | 2023-09-20 | 2024-01-19 | 青县引领机箱设备制造有限公司 | Bending welding machine capable of synchronously performing bending and welding procedures |
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