CN104166378B - The management method of AMOLED factories material CIM automated management systems - Google Patents
The management method of AMOLED factories material CIM automated management systems Download PDFInfo
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- CN104166378B CN104166378B CN201310186025.0A CN201310186025A CN104166378B CN 104166378 B CN104166378 B CN 104166378B CN 201310186025 A CN201310186025 A CN 201310186025A CN 104166378 B CN104166378 B CN 104166378B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention discloses a kind of AMOLED factories material CIM automated management systems and method, system includes MES system, BC systems, PLC system and the detection device being sequentially connected, the BC systems include the PC server and main control PLC being connected with each other, and the PLC system includes the main control PLC, LD/ULD PLC and the process work bench PLC being connected with each other.Lawful order is produced to load box platform and process work bench according to board material actual state through BC, and whether automatic Check products and material match and automatic recording-related information.The present invention can integrate part process apparatus in AMOLED factories（Material information can be reported）Material automatic management demand, realize the trackability of the material in CIM systems, corresponding relation, consumption comprising product and material etc..
Description
Technical field
The present invention relates to CIM（Computer Integrated Manufacturing）Administrative skill, more particularly to it is a kind of
Material CIM automated management systems and method applied to AMOLED factories.
Background technology
Usually, the material required in AMOLED factories in production process has many kinds, different product distinct device institute
The material used each other and is differed.Fig. 1 shows the flow of the management method of material in AMOLED factories in the prior art
Schematic diagram, in Fig. 1 it can be seen from original material logistics logic it is as follows：Personnel confirm that product is corresponding according to work order information
On material requirement information, line personnel according to《Material requistion》Personnel on material, line are got to line side storehouse to confirm the production schedule and get
Material whether match, the corresponding material requirement information of product is confirmed according to work order information again if mismatching, if
Match somebody with somebody, material is loaded on board by personnel, production starts；In process of production, whether progress has been used soon to material on board
Judge, if material soon using sending information warning if complete, while raw material device is unloaded on board and new material is loaded,
Until the production on certain production line terminates, production line is changed after terminating if desired, in unloading raw material device on board and fill
New material device is carried, if production line need not be changed, continues to monitor the material use state in primary producing line.For changing
It, personnel before manufacture, the corresponding material that turns out a produce are got from warehouse, then material is loaded on board（This
When state：Mount）, material is reduced therewith during production product（Now state：In-Use）, it is finished or changes production line and need
When changing material, material is unloaded from board（Now state：Un-Mount）, the verification of whole process during which and record are complete
Carried out by personnel, system will not be verified and recorded automatically, and the matching relationship between product-equipment-material is mainly by engineering
Personnel are checked that the key message such as the consumption of product and life-span is also manually recorded manually, therefore the wrong material of the easy use of presence,
Material cost can not be the shortcomings of finely management and control, cost be high, all record trackabilities are poor, and the risk and cost is very high.
The content of the invention
It is an object of the invention to provide a kind of AMOLED factories material CIM automated management systems and method, to overcome existing skill
Present in art easily with wrong material, material cost can not finely management and control, that cost is high, all record trackabilities are poor etc. is scarce
Point, effectively reduces risk and production cost.
The purpose of the present invention is achieved through the following technical solutions：
A kind of material CIM automated management systems applied to AMOLED factories, wherein：
Including the MES system being sequentially connected, BC systems, PLC system and detection device, the BC systems include being connected with each other
PC server and main control PLC, the PLC system include be connected with each other the main control PLC, LD/ULD PLC and process work bench
PLC；
The MES system is provided with a material data bank, the data bank and stores material information.
The above-mentioned material CIM automated management systems applied to AMOLED factories, wherein, the detection device is read for identification code
Device.
The above-mentioned material CIM automated management systems applied to AMOLED factories, wherein, the thing stored in the material data bank
Expect that information includes material essential information, material pass corresponding with the corresponding relation, material and product of board and board program file
System.
The above-mentioned material CIM automated management systems applied to AMOLED factories, wherein, the material essential information includes factory building
ID, board ID, material ID, name of material, material description, material batch ID, material supplier ID, base unit, material quantity,
Material life-span, material size, weight of material and material state, the corresponding relation of the material and board and board program file lead to
Cross between material ID and board ID and board program file ID corresponding relation to represent, the corresponding relation of the material and product leads to
Corresponding relation is crossed between material ID and product IDs to represent.
A kind of management method for the material CIM automated management systems that AMOLED factories are applied to as described in above-mentioned any one,
Wherein：
P1. qualified material is put into board material loading area, by a process work bench by BC systems by first
Confirmation is sent to MES system, and MES system compares the information received with the information in material data bank, if compared
Success, material is loaded successfully；If comparing failure, material loads failure；
P2. after material is loaded successfully, one wafer case is loaded into LD/ULD ends by a load box platform, the load box platform passes through BC
System reports the wafer case ID of the wafer case to MES system, and MES system is found pair according to wafer case ID from material data bank
The product and material pegging information answered, and compared with the material information of process work bench offer, if compared successfully, piece is taken by one
Processing procedure device takes piece since the wafer case and sent into process work bench；If comparing failure, the load box platform is moved back automatically
Walk the wafer case and alert；
P3. after processing procedure terminates, the material for meeting unloading condition is put into board material discharge zone, by the process work bench
Second confirmation is sent to by MES system by BC systems, MES system is according in the information updating material data bank received
Information, unload successfully.
The above-mentioned material CIM automatic management methods applied to AMOLED factories, wherein, first confirmation includes board
ID, material ID, material state and material use information.
The above-mentioned material CIM automatic management methods applied to AMOLED factories, wherein, second confirmation includes material
ID, board ID, material state and material use information, MES system update material according to the board ID and material ID received and provided
Expect corresponding material information in storehouse.
The above-mentioned material CIM automatic management methods applied to AMOLED factories, wherein, in the P1 stages, MES system will be received
Information compared with the information in material data bank, if compared successfully, MES system passes through BC systems and replys successful information and thing
Expect use information to process work bench；If comparing failure, MES system replys failure information to process work bench by BC systems.
The above-mentioned material CIM automatic management methods applied to AMOLED factories, wherein, it is characterised in that the material is used
Information includes material using mistake or there remains number of times, material life-span and material quantity.
The above-mentioned material CIM automatic management methods applied to AMOLED factories, wherein, it is characterised in that the material ID is
Identification code, is read out by identification code reader.
The above-mentioned material CIM automatic management methods applied to AMOLED factories, wherein, in the P3 stages, MES system will be received
Information compared with the information in material data bank, if compared successfully, MES system by BC systems reply successful information to system
Journey board.
The above-mentioned material CIM automatic management methods applied to AMOLED factories, wherein, in the P2 stages, MES system provides material
The material information that the product and material pegging information found in material storehouse is provided with process work bench is compared, if compared successfully, MES systems
System issues initiation command to the load box platform and the slice getting device by BC systems；If comparing failure, MES system passes through BC
System, which is issued, exits command and exits reason to the load box platform.
The above-mentioned material CIM automatic management methods applied to AMOLED factories, wherein, the unloading condition refers to that material is finished
Or need to change material before thread-changing.
Compared with the prior art, whether the present invention uses wrong, saving cost with improving trackability based on automatic Check materials
Etc. factor, material is automatically controlled and is integrated in CIM categories, main advantage is embodied in：
- handling of goods and materials is automated, and is saved human cost and is improved efficiency；
The historical record systematization of-material, with no paper at all, reviews time shortening, cost-effective and raising efficiency saves company's pipe
Manage cost；
- system automatic inspection product-material matching relationship, rate of reducing the number of rejects and seconds is increased the benefit.
- part process apparatus in AMOLED factories can be integrated（Material information can be reported）Material automatic management demand；
The trackability of-realization material in CIM systems, corresponding relation, consumption comprising product and material etc..
Brief description of the drawings
Fig. 1 shows the management logical schematic of the management method of material in AMOLED factories in the prior art；
Fig. 2 a show system global structure signal of the present invention applied to the material CIM automated management systems of AMOLED factories
Figure；
Fig. 2 b show the present invention applied to the knot between part object in the material CIM automated management systems of AMOLED factories
Structure schematic diagram；
When Fig. 3 a show the present invention applied to P1 first stage in the material CIM automatic management methods of AMOLED factories
MES management and control logic simplified schematic diagrams；
Fig. 3 b show the present invention applied to AMOLED factories material CIM automatic management methods in P2 second stage when
MES management and control logic simplified schematic diagrams.
Embodiment
With reference to schematic diagram and concrete operations embodiment, the invention will be further described.
As shown in Figure 2 a, the MES that the present invention includes being sequentially connected applied to the material CIM automated management systems of AMOLED factories
System（Manufacturing Execution System, manufacturing execution system）, BC systems, PLC system（Programmable
Logic Controller, programmable logic controller (PLC)）And detection device, PC server and master of the BC systems including interconnection
PLC is controlled, PLC system includes main control PLC, LD/ULD PLC and the process work bench PLC being connected with each other, and as seen from the figure, main control PLC was both
Belong to BC systems, PLC system is belonged to again.MES system and BC systems are by Ethernet Network Communications, and detection device passes through RS-
232C or CC-Link are in communication with each other, and detection device is identification code reader in embodiments of the present invention.
BC（Block Controller）For line machine platform controller, it is responsible for collecting the process data of board, in product letter
Breath, while can be the system of a bottom under CIM systems, BC classical architecture is by Mitsubishi to control instruction under board
MELSECNET/H or CC-Link networks constitute board（PLC）To board（PLC）Network, then add master station PLC and
PC, BC master control program are run in PC, are communicated by each boards of master station PLC.In a preferred embodiment of the invention, BC systems
In PC server and main control PLC be each equipped with a UPS uninterrupted power sources and impose power supply, it is prominent in system operation process to tackle
Hair event, it is to avoid unnecessary loss.
In a preferred embodiment of the invention, MES system is provided with storage material letter in a material data bank, data bank
The material information stored in breath, material data bank includes material essential information, material and board and board program file
（Recipe）Corresponding relation, the corresponding relation of material and product.Material essential information include factory building ID, board ID, material ID,
Name of material, material description, material batch ID, material supplier ID, base unit, material quantity, material life-span, material chi
Very little, weight of material and material state, the corresponding relation of material and board and board program file by material ID and board ID with
Corresponding relation is represented between board program file ID, and it is right between material ID and product IDs that the corresponding relation of material and product passes through
It should be related to represent.
It is that qualified material is put into board material first in the P1 first stage referring to shown in Fig. 2 b and Fig. 3 a
Loading area, is sent to MES system, the first confirmation includes board by BC systems by a process work bench by the first confirmation
ID, material ID, material state and material use information etc..
MES system contrasts the material set in material data bank according to the board ID and material id information reported
Information, if MES has found board ID and the matching of material id information, replys OK by BC systems and material use information gives processing procedure machine
Platform, material use information includes material using mistake/there remains number of times, material life-span and material quantity, and this material is loaded successfully.
If MES has found that board ID and material id information are mismatched or this material has run out or can not used, pass through BC systems
NG and NG information is replied to process work bench, this material loads failure.
Referring to shown in Fig. 2 b and Fig. 3 b, in P2 second stage, after material is loaded successfully, box platform is carried by one（Cassette
Station）（Not shown in figure）By a wafer case（Cassette）Pass through a materials conveying system（STK）It is loaded into LD/ULD
End, carries the wafer case ID that box platform reports wafer case by BC systems（CST ID）To MES system, MES system is according to wafer case ID
Corresponding product and material pegging information are found from material data bank, and the material information provided with process work bench is compared, such as
Fruit compares successfully, can be by starting under BC（Start CST）Order to box platform is carried, BC issues orders to slice getting device（Robot）Open
Begin since taking piece in wafer case and processing procedure sending into process work bench；, can be by being exited under BC if comparing failure（Quit CST）
Reason is ordered and exited to box platform is carried, box platform is carried and receives should be retreated automatically after this information wafer case and alert.
In the P3 phase IIIs, after processing procedure terminates, the material for meeting unloading condition is put into board material discharge zone, unloaded
Condition refer to material be finished or thread-changing before need change material, the phase logic management and control similar P1 first stage, can join simultaneously
See shown in Fig. 3 a.By process work bench the second confirmation is sent to by MES system by BC systems, MES system is according to reporting
Board ID and material id information, update corresponding material information in material data bank, and reply OK to process work bench, thing by BC
Material is taken away from board unloading area, unloads successfully.Second confirmation is used including material ID, board ID, material state and material
Information etc..
In a preferred embodiment of the invention, all material ID are identification code, are read by identification code reader
Take, it is contemplated that the market popularization of identification code and technology maturity, beneficial to the realization of the present invention.
The following table shows using the ratio between management system of the present invention and method and management and control item in part of the prior art
It is right：
The present invention can integrate part process apparatus in AMOLED factories（Material information can be reported）Material automatic management
Demand, realizes the trackability of the material in CIM systems, corresponding relation, consumption comprising product and material etc..
The specific embodiment of the present invention is described in detail above, but the present invention is not restricted to tool described above
Body embodiment, it is intended only as example.To those skilled in the art, any equivalent modifications and replacement are also all in the present invention
Category among.Therefore, made impartial conversion and change, should all cover without departing from the spirit and scope of the invention
In the scope of the present invention.
Claims (12)
1. a kind of management method of material CIM automated management systems applied to AMOLED factories, it is characterised in that：
The material CIM automated management systems of the AMOLED factories include：
MES system, BC systems, PLC system and the detection device being sequentially connected, the BC systems include the PC services being connected with each other
Device and main control PLC, the PLC system include the main control PLC, LD/ULD PLC and the process work bench PLC being connected with each other；
The MES system is provided with a material data bank, the data bank and stores material information；
It the described method comprises the following steps：
P1. qualified material is put into board material loading area, confirmed by a process work bench by BC systems by first
Information is sent to MES system, and MES system compares the information received with the information in material data bank, if compared successfully,
Material is loaded successfully；If comparing failure, material loads failure；
P2. after material is loaded successfully, one wafer case is loaded into LD/ULD ends by a load box platform, the load box platform passes through BC systems
Report the wafer case ID of the wafer case to MES system, MES system finds corresponding according to wafer case ID from material data bank
Product and material pegging information, and compared with the material information of process work bench offer, if compared successfully, pass through a slice getting device
Processing procedure piece is taken since the wafer case and is sent into process work bench；If comparing failure, the load box platform is retreated institute automatically
State wafer case and alert；
P3. after processing procedure terminates, the material for meeting unloading condition is put into board material discharge zone, passed through by the process work bench
Second confirmation is sent to MES system by BC systems, and MES system is according to the information received and the information in material data bank
Compare, if compared successfully, update the information in material data bank, unload successfully.
2. being applied to the management method of the material CIM automated management systems of AMOLED factories as claimed in claim 1, its feature exists
In the detection device is identification code reader.
3. being applied to the management method of the material CIM automated management systems of AMOLED factories as claimed in claim 1, its feature exists
Include material essential information, material and board and board program file in, the material information stored in the material data bank
The corresponding relation of corresponding relation, material and product.
4. being applied to the management method of the material CIM automated management systems of AMOLED factories as claimed in claim 3, its feature exists
In the material essential information includes factory building ID, board ID, material ID, name of material, material description, material batch ID, material
Supplier ID, base unit, material quantity, material life-span, material size, weight of material and material state, the material and machine
The corresponding relation of platform and board program file is by corresponding relation between material ID and board ID and board program file ID come table
Show, the corresponding relation of the material and product is represented by corresponding relation between material ID and product IDs.
5. being applied to the management method of the material CIM automated management systems of AMOLED factories as claimed in claim 1, its feature exists
In：First confirmation includes board ID, material ID, material state and material use information.
6. being applied to the management method of the material CIM automated management systems of AMOLED factories as claimed in claim 1, its feature exists
In：Second confirmation includes material ID, board ID, material state and material use information, and MES system is according to receiving
Board ID and material ID update material data bank in corresponding material information.
7. being applied to the management method of the material CIM automated management systems of AMOLED factories as claimed in claim 1, its feature exists
In：In the P1 stages, MES system compares the information received with the information in material data bank, if compared successfully, MES systems
System replys successful information and material use information to process work bench by BC systems；If comparing failure, MES system passes through BC
System replys failure information to process work bench.
8. being applied to the management method of the material CIM automated management systems of AMOLED factories as described in claim 5 or 6 or 7, it is special
Levy and be, the material use information includes material using mistake or there remains number of times, material life-span and material quantity.
9. the management method of the material CIM automated management systems of AMOLED factories, its feature are applied to as described in claim 5 or 6
It is, the material ID is identification code, is read out by identification code reader.
10. being applied to the management method of the material CIM automated management systems of AMOLED factories as claimed in claim 1, its feature exists
In in the P3 stages, MES system compares the information received with the information in material data bank, if compared successfully, MES systems
System replys successful information to process work bench by BC systems.
11. being applied to the management method of the material CIM automated management systems of AMOLED factories as claimed in claim 1, its feature exists
In the material for providing the product and material pegging information that are found in material data bank and process work bench in P2 stages, MES system
Information compare, if compared successfully, MES system by BC systems issue initiation command to it is described carry box platform and it is described take it is on chip
Put；If comparing failure, MES system is issued by BC systems exits command and exits reason to the load box platform.
12. being applied to the management method of the material CIM automated management systems of AMOLED factories as claimed in claim 1, its feature exists
In, the unloading condition refer to material be finished or thread-changing before need to change material.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310186025.0A CN104166378B (en) | 2013-05-17 | 2013-05-17 | The management method of AMOLED factories material CIM automated management systems |
| TW103102895A TWI539252B (en) | 2013-05-17 | 2014-01-27 | System and method for cim automation management in amoled factory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310186025.0A CN104166378B (en) | 2013-05-17 | 2013-05-17 | The management method of AMOLED factories material CIM automated management systems |
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| CN104166378A CN104166378A (en) | 2014-11-26 |
| CN104166378B true CN104166378B (en) | 2017-08-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104766157A (en) * | 2015-03-06 | 2015-07-08 | 米库玻璃纤维增强塑料泰州有限责任公司 | Manual weighing charging MES process control method based on container recognition |
| CN104715332A (en) * | 2015-03-17 | 2015-06-17 | 长电科技（滁州）有限公司 | Automatic material checking method |
| CN105184431B (en) * | 2015-05-19 | 2018-12-14 | 杭州精工机械有限公司 | Tempered glass technological operation management system |
| CN106527371B (en) * | 2016-11-21 | 2019-02-15 | 南京熊猫电子股份有限公司 | Intelligence manufacture BC system general driving frame |
| TW201839705A (en) * | 2017-04-19 | 2018-11-01 | 臺泥資訊股份有限公司 | Sampling and testing management method |
| CN107422690A (en) * | 2017-08-09 | 2017-12-01 | 苏州久腾光电科技有限公司 | Mistake proofing part system |
| CN108345276B (en) * | 2017-12-26 | 2019-02-26 | 湖北世纪联合创新科技有限公司 | A kind of production process of liquid crystal displays execution system |
| CN109240224B (en) * | 2018-08-17 | 2022-04-15 | 张家港康得新光电材料有限公司 | Material receiving method, device, equipment and storage medium |
| TWI713932B (en) * | 2018-11-14 | 2020-12-21 | 宇辰系統科技股份有限公司 | Raw materials management system for monitoring and controlling |
| CN113535413B (en) * | 2020-04-21 | 2023-10-17 | 长鑫存储技术有限公司 | Transaction request processing method and semiconductor production system |
| CN112558571A (en) * | 2020-12-09 | 2021-03-26 | 中电九天智能科技有限公司 | Production formula analysis method and system based on information security |
| CN113253491B (en) * | 2020-12-10 | 2022-12-30 | 格创东智(深圳)科技有限公司 | Method, system and production device for dispatching liquid crystal panel product manufacturing process |
| CN114219400B (en) * | 2021-12-15 | 2022-08-05 | 浙江省邮电工程建设有限公司 | Material supervision system and method of intelligent factory |
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Also Published As
| Publication number | Publication date |
|---|---|
| TWI539252B (en) | 2016-06-21 |
| TW201445269A (en) | 2014-12-01 |
| CN104166378A (en) | 2014-11-26 |
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