CN105184431B - Tempered glass technological operation management system - Google Patents
Tempered glass technological operation management system Download PDFInfo
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- CN105184431B CN105184431B CN201510255191.0A CN201510255191A CN105184431B CN 105184431 B CN105184431 B CN 105184431B CN 201510255191 A CN201510255191 A CN 201510255191A CN 105184431 B CN105184431 B CN 105184431B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The present invention relates to a kind of tempered glass technological operation management systems, bidirectional data exchange between iTemper server and PLC controller and human-computer dialogue terminal, iTemper server is equipped with ERP system information, vision signal and human-computer dialogue expected end receiver mouth and iTemper server and is equipped with upper piece station information instruction, the instruction of bottom sheet station information, report messages output port and driving instruction output port；ERP system inputs order information to iTemper server, video terminal inputs current operation live state information to iTemper server, the data that human-computer dialogue terminal provides iTemper server are confirmed or are corrected that iTemper server is indicated by upper piece station information, the instruction of bottom sheet station information, report messages output port respectively indicates upper piece station information, bottom sheet station information indicates, report messages export to display and show or show and print.
Description
Technical field
The present invention relates to it is a kind of utilize ERP system, realize tempering furnace section be can both predict in advance processing sequence and
Whole process times and yield, and can be with the typesetting details of each heat of schedule ahead, and it is flexibly controlled, while when life
When producing, technological parameter can prepare in advance and the tempered glass technological operation management system without verifying repeatedly, from
And realize and rationally controlled under optimization theory, greatly promote efficiency and reduce energy consumption, belong to tempered glass manufacturing process manufacture neck
Domain.
Background technique
1, the status of the operation mode of traditional tempered glass and processing factory: 1, the upper piece platform of stove is to determine production quantity
Basis, the heating time of every kind of glass is substantially invariable according to different-thickness, therefore charging ratio is the maximum for influencing efficiency
Factor.2, current processing factory is because production environment is more severe, and danger coefficient height has become bitter dirty tired work post in work,
And outstanding operative employee needs preferable quality, therefore the post property person's of dispatching a person lacks moral fiber demand is relatively high causes operative employee
Compare difficult look for.3, in actual production process, tempering workshop section can not often predict the production order of whole day, also can not be right even if knowing
Whole orders do in advance scheduled production to obtain best charging ratio.4, the whole optical effect on glass after wall, which is only, really determines entirely
The foundation of Order Processing quality, and therefore installation direction is also required to could obtain most preferably consistent with the direction of advance of heating furnace
Optical quality effect.And this further limits the freedom degree of typesetting, and charging ratio is caused to decline.5, often basis reaches main behaviour
Glass size to be processed before to upper piece platform determines loading layout again, and layout determines typesetting, energy consumption, charging ratio, however due to
Main behaviour can not predict order specification in advance therefore can not influence the sequence entirely processed, therefore can not make determining for Makeup Optimization
It is fixed；Even and if understanding whole order sequence also because substantial amounts lead to him often and can not also change the sequence of the scheduled production.6, by
Be in the industry characteristics of hollow glass be laid out in pairs, though and A the identical performance of B piece size it is different, therefore each glass processing factory
Most difficult point is exactly that glass is arranged pairing arrangement and can to stack in order in management, and otherwise worker is just in process of production
Have to ransack in stacked glass.And glass tempering furnace has been arranged the glass of order due to needing typesetting will result in
Glass can not find original order after tempering.7, be often related in daily processing sequence thickness change and size it is huge
Big variation, therefore the calling of technological parameter is regular thing, the glass of different-thickness needs to reset parameter when converting,
The first inspection and quality determination process that 1~3 furnace is needed after resetting just can manufacture, therefore converter flexibility also influences effect
Rate.8, existing optical measurement does not have ready-made instrument after the completion of glass processing, therefore examines and rely on main behaviour substantially with naked eyes
Observation zebra-stripe makes qualified or not judgement, this standard whether the refraction lines of glass surface occurs excessive distortion
Not energetic situation can not be reversed always.9, it when fragmentation occurs for the glass in process, generally requires to mend in time
It is single, checking of dimensions is run before and after the main behaviour that places one's entire reliance upon at present to complete, and the stevedore for being engaged in handling work generallys use
The form reckoned by the piece obtains remuneration, therefore not broken glass is their pursuit, if the time span foot heated in this case
It is enough so to reduce damaged but while reduce quality；If time span slightly decline can be improved optical effect but
Improve broken probability.The method that this contradiction solves not yet.
Above-mentioned background technique there are the drawbacks of be: first is that need to have overall situation idea it is outstanding it is main behaviour but can not find；Second is that
The arrangement of order cannot be considered in terms of the particularity of steel process, therefore the irrationality of scheduled production directly contributes the utilization rate phase of equipment
When it is low；Third is that the tempering parameters processing effect after converter possibly can not be obtained disposably, it is therefore desirable to a progressive mistake
Cheng Zaocheng inefficiency；Fourth is that levels of audit quality is indefinite, so that it cannot targetedly processing arrangement is done, it can not be by the matter of product
Dose-effect fruit and production efficiency do Optimum, therefore cause the low yield rate of quality standard to reduce either production
Efficiency is unable to lift, and cannot be considered in terms of always；Fifth is that quality standard is indefinite, and standard executes inconvenient therefore causes to execute tight
Lattice；Sixth is that the classical technological parameter being identified can not be associated with composing state, even if causing classical parameter called
Need the process of a detection, and the long influence efficiency of process；Seventh is that matter once occurs after wall on building for product quality
Dispute is measured, first hand evidence can not be often found, be highly desirable to the evidence obtaining of critical data at this moment, and current device does not have
Report and retrospective ability are formed after completing production, therefore can make the support of manufacturer's missing evidence；Eighth is that enterprise
Master is too strong to the dependence of main behaviour, causes the risk of enterprise that can not alleviate and dissolve；And processing progress acceptor behaviour wield influence,
The promise of client is not often implemented.
Therefore existing production status be: glass tempering processing technological parameter, production process practical typesetting, processing
Quality and increased complementary plug-in facility such as surface temperature measurement tool is not all integrated and is formed in equipment
The preservation of relevance, so-called creation data are all independent, it has to dependent on the implementation experience of employee, and actually human brain
Memory seldom have the capability that, so so-called experience is also very fuzzy and limited.This problem causes row
Industry temper level is very limited, and the glass for being reflected in exactly completely street in building is all that flatness is bad.
2, the automated system of existing foreign countries be all based on typesetting work give tempering it is main behaviour go oneself arrange, then
The position of upper platform increase vision detection system go perception typesetting as a result, the parameter to further influence entirely to heat is set
It is fixed, therefore fundamentally this is all that passively Thoughts, management work do not extend until most crucial manager one kind
Desktop, therefore influence of the system to plant capacity is very faint, while reducing to energy consumption and the help of improved efficiency is all
It is very limited.
Summary of the invention
Purpose of design: avoiding the shortcoming in background technique, designs a kind of using ERP system, realizes in tempering furnaceman
Section is can not only to have predicted processing sequence and whole process times and yield in advance, but also can be with the typesetting of each heat of schedule ahead
Details, and flexibly control it, while when producing, technological parameter can prepare in advance and without verifying repeatedly
Tempered glass technological operation management system is rationally controlled under optimization theory to realize, is greatly promoted efficiency and is reduced energy
Consumption.
Design scheme: in order to realize above-mentioned purpose of design.The present invention is in tempered glass technological operation management system: 1, adopting
Order information or video terminal setting to iTemper server input order information are inputted to iTemper server with ERP system
Meter, is one of technical characteristic of the invention.The purpose of this design is: client both can be long-range in real time at present by ERP system
Single, remotely constantly taken off tempered glass list technical parameter, process and at vocal imitation skill parameter, realize zero distance and have no time
Defect monitoring；Client inputs order placement information by video input window scene simultaneously, realizes from client directly to toughened glass furnace
The purpose place an order, constantly monitored, it is ensured that the right to know of client and processing duration.2, iTemper server according to ERP system or
The information of video terminal input selects wanted tempering from the tempered glass quality standard database built in iTemper server automatically
The design of the standard of glass, is the second technical feature of the present invention.The purpose of this design is: since the application exists
Optimization tempered glass technological parameter sieve corresponding with tempered glass standard (mandatory standard) is preferred built in iTemper server
Library, the preferential library are that (different materials, different manufacturers, different glass produce according to tempered glass standard and by tempered glass material
Technique) production and application process in actual optimization come out processing parameter, therefore can be provided for client both be higher than pressure
Property standard, and can be suitably used for the optimization tempered glass parameter of order placement information simultaneously, and make the product fine of tempered glass enterprise
Rate realizes maximization, and cost realizes optimization, and customer satisfaction reaches maximization.3, the steel built in iTemper server
Change glass technology parameter sieves preferred library selection and is output to setting for human-computer dialogue terminal with Optimizing Process Parameters corresponding to the standard
Meter, is the third technical feature of the present invention.The purpose of this design is: client places an order and the manufacturing enterprise master that be two different
Body although this system realizes to be placed an order according to client selectes mandatory standard automatically, and is automatically selected according to mandatory standard
The technological parameter of corresponding optimization industry, but these selections need recognizing by client or manufacturing enterprise operator
It can or modify, ability clearly defining responsibilities, this just needs human-computer dialogue terminal to complete.Under being both able to satisfy customer requirement so in person, certainly
The requirement of parent's confirmation technological parameter, and be able to satisfy operator and technological parameter is selected according to material, the manufacture craft of this batch of glass
The confirmation selected or the amendment to technological parameter.4, iTemper server passes sequentially through tempered glass preheating furnace to by tempered glass
Preheating, tempered glass high temperature stove heating, tempered glass strengthening segment are strengthened, the detection of tempered glass cooling section refrigeration technique parameter, are compared
Pair design, be the four of technical characteristic of the invention.The purpose of this design is: PLC controller is by collected encoder
Glass position data, wind pressure data, in-furnace temperature data, outside furnace when red outside glass table temperature data, power data, energy consumption data
When be input to iTemper server and iTemper server optimizing technology parameters are compared, when detected technical parameter
When close to the upper limit set by institute's technological parameter or lower limit, executing agency corresponding to iTemper server is adjusted, really
The set upper limit or lower limit will not be broken through by the technological parameter of tempered glass always by protecting, it is ensured that by tempered glass uniform quality
Property.5, the technological parameter of this batch tempered glass is built in tempered glass technical parameter of coming out of the stove and put on record library by iTemper server
And the design exported by report output interface, it is the five of technical characteristic of the invention.The purpose of this design is: due to quilt
Tempered glass it is final using not in the client to place an order, and in the player whose turn comes next of lower single client, therefore detect this batch tempered glass and be
No can finally meet the needs of client and need one section of long time, sometimes even for 2 years, therefore come out of the stove steel to every batch of
The preservation for changing glass technology parameter seems still to be important, it can not only true bright responsibility, and the use of user can be passed through
Environment confirms this batch by the feasibility of tempered glass technological parameter.6, iTemper server is exported to video interface by ERP system
Order information or video terminal are inputted to iTemper server and inputs order information to iTemper server, until by tempering glass
Glass is the six of technical characteristic of the invention by the design of tempering cooling section whole video information after cooling.The mesh designed in this way
Be: the not only monitoring convenient for lower single client to product processing quality, but also convenient for supervisory engineering staff to product processing quality
Monitoring, and be convenient for monitoring of the operator to product technology parameter in process, so that realize product quality faces prison directly
Control.7, operator or manager are technical characteristics of the invention by touch screen and the interactive design of PLC controller progress
Seven.The purpose of this design is: operator, according to the special circumstances occurred in process, operator can be taking human as pressure
Change a certain technological parameter, with the generation for solving special circumstances of meeting an urgent need.
Technical solution 1: a kind of tempered glass technological operation Control management system, iTemper server and PLC controller and
Bidirectional data exchange between human-computer dialogue terminal, iTemper server are equipped with ERP system information, vision signal and human-computer dialogue
Expected end receiver mouth and iTemper server are indicated equipped with upper piece station information, bottom sheet station information indicates, report messages output
Port and driving instruction output port；ERP system inputs order information to iTemper server, and video terminal takes to iTemper
Business device inputs current operation live state information, and the data that human-computer dialogue terminal provides iTemper server are confirmed or repaired
Just, iTemper server is by the instruction of upper piece station information, the instruction of bottom sheet station information, report messages output port respectively by upper piece
Station information instruction, the instruction of bottom sheet station information, report messages export to display and show or show and print, and PLC controller will adopt
The encoder glass position data that collect, wind pressure data, in-furnace temperature data, red outside glass table temperature data, power number outside furnace
It is constantly input to iTemper server according to, energy consumption data, iTemper server is according to the encoder glass position number received
According to, red outside glass table temperature data, power data, energy consumption data or PLC controller outside wind pressure data, in-furnace temperature data, furnace
According to receive encoder glass position data, wind pressure data, in-furnace temperature data, red outside glass table temperature data outside furnace,
Power data, energy consumption data are assigned control and are referred to into a controller, position control, power control, speed control, wind pressure control
Order and driving instruction.
Technical solution 2: a kind of tempered glass technological operation Control management system operating method, ERP system take to iTemper
Device input order information of being engaged in or video terminal are to iTemper server input order information, and iTemper server is according to ERP system
System or the information of video terminal input are wanted from the tempered glass quality standard database selection built in iTemper server automatically
The standard of tempered glass, and preferred library is sieved in the tempered glass technological parameter built in iTemper server according to the standard and is selected
Optimizing Process Parameters corresponding with the standard are output to human-computer dialogue terminal, and human-computer dialogue terminal carries out Optimizing Process Parameters true
After recognizing or modifying, it is back to iTemper server, iTemper server is controlled according to the instruction of human-computer dialogue terminal check or PLC
Device processed will be wanted according to iTemper server and the instruction instruction tempered glass Shang Piantai executing agency of human-computer dialogue terminal check
The preheating of tempered glass preheating furnace is passed sequentially through by tempered glass, tempered glass high temperature stove heating, tempered glass strengthening segment are strengthened, steel
It is cold simultaneously to change glass cooling run, PLC controller is by collected encoder glass position data, wind pressure data, in-furnace temperature number
ITemper server is constantly input to according to red outside glass table temperature data, power data, energy consumption data outside, furnace and iTemper takes
Business device optimizing technology parameters are compared simultaneously, and corresponding executing agency is instructed to correct by optimizing technology parameters incessantly
Encoder glass position data, wind pressure data, in-furnace temperature data, red outside glass table temperature data, power data, energy consumption outside furnace
Data, until after cooling section completion；Or iTemper server instructs corresponding execution by PLC controller incessantly
Mechanism is by red outside glass outside optimizing technology parameters amendment encoder glass position data, wind pressure data, in-furnace temperature data, furnace
Table temperature data, power data, energy consumption data, until after cooling section completion；Or PLC controller is by collected encoder glass position
Set that data, wind pressure data, in-furnace temperature data, red outside glass table temperature data, power data, energy consumption data constantly input outside furnace
Processing is carried out into CPU and iTemper server optimizing technology parameters are compared simultaneously, is instructed incessantly corresponding
Executing agency is by infrared side outside optimizing technology parameters amendment encoder glass position data, wind pressure data, in-furnace temperature data, furnace
Glass table temperature data, power data, energy consumption data, until after cooling section completion；ITemper server or PLC controller instruction
Simultaneously by the output of cooling section tempered glass after cooling, iTemper server is by this batch tempered glass for bottom sheet platform executing agency
Technological parameter be built in tempered glass technical parameter of coming out of the stove and put on record and library and exported by report output interface.
It compared with the background technology, the present invention, can fitst water main behaviour's hand operating effect first is that being not necessarily to outstanding main behaviour's hand；Second is that
The arrangement of order can take into account the particularity of steel process, therefore scheduled production is reasonable, greatly improves the utilization rate of equipment；Third is that
Mass effect after converter can disposably be guaranteed；Fourth is that levels of audit quality is clear, it can accomplish targeted technique peace
Row had not only ensured the quality of product, but also has realized the Optimum of production efficiency；Fifth is that quality standard is clear, standard executes stringent；
Sixth is that the classical technological parameter being identified can be associated with composing state, obtain classical parameter and into use, high-efficient；
Seventh is that quality dispute once occurs after wall on building for product quality, it can be quickly found out first hand evidence, make product
Quality machining state has reliable retroactive effect；Eighth is that dissolve the risk of enterprise since corporate boss does not depend on main behaviour's hand, it is right
The promise of client is implemented.
Detailed description of the invention
The schematic diagram of Fig. 1 tempered glass technological operation management system.
Specific embodiment
Embodiment 1: referring to attached drawing 1.A kind of tempered glass technological operation Control management system, iTemper server with
Bidirectional data exchange between PLC controller and human-computer dialogue terminal, iTemper server are equipped with ERP system information, vision signal
And human-computer dialogue expected end receiver mouth and iTemper server are equipped with upper piece station information and indicate, the instruction of bottom sheet station information, report
Table information output mouth and driving instruction output port；ERP system inputs order information, video terminal to iTemper server
Input current operation live state information to iTemper server, the data that human-computer dialogue terminal provides iTemper server into
Row confirmation or amendment, iTemper server is indicated by upper piece station information, bottom sheet station information indicates, report messages output port
Upper piece station information is indicated respectively, bottom sheet station information indicates, report messages export to display and show or show and print, PLC
Controller is by outside glass table temperature number red outside collected encoder glass position data, wind pressure data, in-furnace temperature data, furnace
According to, power data, energy consumption data be constantly input to iTemper server, iTemper server is according to the encoder glass received
Glass position data, wind pressure data, in-furnace temperature data, red outside glass table temperature data outside furnace, power data, energy consumption data or
PLC controller is according to encoder glass position data, wind pressure data, in-furnace temperature data, the red outside glass outside furnace received
Table temperature data, power data, energy consumption data into a controller, position control, power control, speed control, wind pressure under controlling
Up to control instruction and driving instruction.ITemper server is built-in with tempered glass quality standard database, tempered glass work
Skill parameter sieves preferred library and tempered glass is come out of the stove technical parameter puts on record library.Tempered glass quality standard database refers to flat to difference
The database of the relational implementation matching relationship of the glass and deformation of image of face curvature.Tempered glass technological parameter sieves preferred library
Refer to do the glass tempering process data of different composing states and saves and become a parameter library that can be called.Tempered glass
Out furnace parameters put on record library refer to annealing furnace plug for outlet configuration infrared temperature detection to record glass table temperature during glass is come out of the stove,
And as the judgment basis of surface temperature uniformity.ITemper server, that is, server.
Such as: tempered glass technological operation management system at least contains device clients, large screen monitoring client (C/S), remote
Thread management end (B/S), general headquarters' management (B/S) and APP(Android).
(1) device clients have following function: device clients and PLC are communicated, and the operating parameter packet for issuing heat arrives
PLC controller obtains the operating parameter of PLC controller and parsing；Device clients and monitoring of tools communicate, and obtain each sensing and set
Standby data and parsing obtain quality, energy consumption data and simultaneously parse, to equipment running status, parameter monitoring, when device data exception
Warning reminding；The upper section manual operation of device clients completes order inquiries, mends single operation, checks production report, adjusts furnace
The information such as secondary, typesetting, glass frame；Device clients carry out data transmission, and data are uploaded in server in real time.
(2) large screen monitoring client (C/S) has following function: large screen monitoring client shows production plan (heat)；Large-size screen monitors
Curtain monitoring client shows real time energy consumption, output statistics data；Large screen monitoring client display device operational factor, early warning are reminded.
(3) remote administration terminal (B/S) has following function: by remote administration terminal first is that order entry, can pass through
EXCEL batch imports；Second is that order status tracks；Third is that mending single operation；Fourth is that glass frame maintenance of information, can pass through EXCEL batches
Amount imports；By remote administration terminal first is that layout algorithm is arranged；Second is that screening order, generates heat and life according to layout algorithm
Report is produced, can be manually adjusted；Third is that the working process parameter of default heat；Fourth is that the examination & approval of typesetting scheme and management (sheet glass, furnace
It is secondary, divide the information such as frame)；It eventually can be to joining in technological parameter experts database to each typesetting scheme predetermined process by remotely managing
Number establishes technological parameter experts database, and (automatic) examines to technological parameter scheme and technological parameter scheme is evaluated, dimension technique ginseng
Number experts database is quality, freshness, energy consumption etc.；By remote administration terminal can with first is that retrospect heat technological parameter inquiry,
It can carry out assessment and import experts database；Second is that being traced to temperature；Third is that being traced to wind pressure；Fourth is that being chased after to monitoring remote video
It traces back；By remote administration terminal first is that obtaining yield, consumption information automatically；Second is that analyzing automatically yield, energy consumption statistic；Pass through
Remote administration terminal is completed first is that role-security management；Second is that system user management；Third is that basic data maintenance, system parameter are set
It sets；Fourth is that System Operation Log；Fifth is that data backup.
(4) general headquarters' management terminal (B/S) is with the following functions: passing through general headquarters' management terminal managing customer information；Pass through
Facility information under general headquarters' management terminal managing customer；Equipment operating data is periodically obtained by general headquarters' management terminal, including every
The information such as composition information, technological parameter, temperature wind pressure, the quality energy consumption of a heat；Typesetting is arranged by general headquarters' management terminal to calculate
Method, technological parameter experts database, can be issued to client.
(5) APP(Android is used) operating system completion: pass through APP(Android) realize generating process visualization exhibition
Show, completes production monitoring；Pass through APP(Android) realize that the data real-time statistics such as energy consumption, yield summarize, it completes statistics and summarizes.
The data for obtaining each sensing equipment refer to the temperature of equipment, wind pressure, obtain quality, energy consumption data and parse.Temperature retrospect refers to
To tapping temperature, each area's temperature, air themperature etc., formation curve is traced.Generation to wind pressure is bent to be referred to wind pressure retrospect
Line is traced.Dimension technological parameter experts database refers to quality, freshness, energy consumption of dimension technological parameter experts database etc..
Embodiment 2: on the basis of embodiment 1, a kind of tempered glass technological operation Control management system operating method,
ERP system inputs order information or video terminal to iTemper server and inputs order information to iTemper server,
The information that iTemper server is inputted according to ERP system or video terminal is automatically from the tempered glass built in iTemper server
Quality standard database selects the standard of wanted tempered glass, and according to the standard in the tempering glass built in iTemper server
Glass technological parameter sieves preferred library and Optimizing Process Parameters corresponding with the standard is selected to be output to human-computer dialogue terminal, and human-computer dialogue is whole
After end is confirmed or modified to Optimizing Process Parameters, it is back to iTemper server, iTemper server is according to man-machine right
The instruction of telephone terminal confirmation or PLC controller instruct tempering according to the instruction of iTemper server and human-computer dialogue terminal check
Glass feeding table executing agency will will be passed sequentially through the preheating of tempered glass preheating furnace by tempered glass, tempered glass high temperature furnace adds
Heat, tempered glass strengthening segment are strengthened, tempered glass cooling section is cold simultaneously, and PLC controller is by collected encoder glass position
Data, wind pressure data, in-furnace temperature data, red outside glass table temperature data, power data, energy consumption data are constantly input to outside furnace
ITemper server and iTemper server optimizing technology parameters are compared simultaneously, instructs corresponding hold incessantly
Row mechanism is by infrared side glass outside optimizing technology parameters amendment encoder glass position data, wind pressure data, in-furnace temperature data, furnace
Glass table temperature data, power data, energy consumption data, until after cooling section completion；Or iTemper server passes through PLC controller not
Corresponding executing agency is discontinuously instructed to correct encoder glass position data, wind pressure data, furnace by optimizing technology parameters
Red outside glass table temperature data, power data, energy consumption data outside interior temperature data, furnace, until after cooling section completion；Or PLC control
Device processed is by outside glass table temperature number red outside collected encoder glass position data, wind pressure data, in-furnace temperature data, furnace
According to, power data, energy consumption data be constantly input in CPU carry out processing and iTemper server optimizing technology parameters compared
To simultaneously, instruct incessantly corresponding executing agency by optimizing technology parameters correct encoder glass position data, wind
Data, in-furnace temperature data, red outside glass table temperature data, power data, energy consumption data outside furnace are pressed, until cooling section completes
Afterwards；ITemper server or PLC controller instruction bottom sheet platform executing agency export cooling section tempered glass after cooling same
When, iTemper server by the technological parameter of this batch tempered glass be built in tempered glass come out of the stove technical parameter put on record library and
It is exported by report output interface.
It is to be understood that: although above-described embodiment retouches mentality of designing of the invention detailed text of contrasting
It states, but these verbal descriptions, only the simple text of mentality of designing of the present invention is described, rather than to mentality of designing of the present invention
Limitation, any combination, increase or modification without departing from mentality of designing of the present invention falls within the protection scope of the present invention.
Claims (9)
1. a kind of tempered glass technological operation Control management system, it is characterized in that: iTemper server and PLC controller and people
Bidirectional data exchange between machine conversational terminal, it is whole that iTemper server is equipped with ERP system information, vision signal and human-computer dialogue
Holding receiving port and iTemper server to be equipped with, upper piece station information indicates, bottom sheet station information indicates, report messages output end
Mouth and driving instruction output port；ERP system inputs order information to iTemper server, and video terminal is serviced to iTemper
Device inputs current operation live state information, and the data that human-computer dialogue terminal provides iTemper server are confirmed or corrected,
ITemper server is respectively believed upper piece platform by upper piece station information instruction, the instruction of bottom sheet station information, report messages output port
Breath instruction, the instruction of bottom sheet station information, report messages export to display and show or show and print, and PLC controller will collect
Encoder glass position data, wind pressure data, in-furnace temperature data, red outside glass table temperature data, power data, energy outside furnace
Consumption data are constantly input to iTemper server, iTemper server according to receive encoder glass position data, wind
Pressure data, in-furnace temperature data, outside furnace red outside glass table temperature data, power data, energy consumption data or PLC controller according to connecing
The encoder glass position data that receive, wind pressure data, in-furnace temperature data, red outside glass table temperature data, power number outside furnace
Control instruction is assigned into a controller, position control, power control, speed control, wind pressure control according to, energy consumption data, and
Driving instruction.
2. tempered glass technological operation Control management system according to claim 1, it is characterized in that: iTemper server
It is built-in with tempered glass quality standard database, tempered glass technological parameter sieves preferred library and tempered glass is come out of the stove, and technical parameter is standby
Case library.
3. tempered glass technological operation Control management system according to claim 2, it is characterized in that: tempered glass quality mark
Quasi- database refers to the database of the relational implementation matching relationship to the glass and deformation of image of Different Plane curvature.
4. tempered glass technological operation Control management system according to claim 2, it is characterized in that: tempered glass technique is joined
The preferred library of number sieve, which refers to do the glass tempering process data of different composing states, to be saved and becomes a ginseng that can be called
Number library.
5. tempered glass technological operation Control management system according to claim 2, the ginseng it is characterized in that: tempered glass is come out of the stove
Library of putting on record is counted to refer in the configuration infrared temperature detection of annealing furnace plug for outlet to record glass table temperature during glass is come out of the stove, and with this
For the judgment basis of surface temperature uniformity.
6. tempered glass technological operation Control management system according to claim 1, it is characterized in that: iTemper server
Equipped with position data output port.
7. a kind of tempered glass technological operation Control management system operating method, it is characterized in that: ERP system is serviced to iTemper
Device inputs order information or video terminal and inputs order information to iTemper server, and iTemper server is according to ERP system
Or the information of video terminal input selects wanted steel from the tempered glass quality standard database built in iTemper server automatically
Change the standard of glass, and according to the standard the tempered glass technological parameter built in iTemper server sieve the selection of preferred library with
The corresponding Optimizing Process Parameters of the standard are output to human-computer dialogue terminal, and human-computer dialogue terminal confirms Optimizing Process Parameters
Or after modification, it is back to iTemper server, iTemper server is controlled according to the instruction of human-computer dialogue terminal check or PLC
Device is according to the instruction instruction tempered glass Shang Piantai executing agency of iTemper server and human-computer dialogue terminal check by will quilt
Tempered glass passes sequentially through the preheating of tempered glass preheating furnace, tempered glass high temperature stove heating, tempered glass strengthening segment are strengthened, tempering
Glass cooling run is cooling, while PLC controller is by collected encoder glass position data, wind pressure data, in-furnace temperature number
ITemper server is constantly input to according to red outside glass table temperature data, power data, energy consumption data outside, furnace and iTemper takes
Business device optimizing technology parameters are compared, while corresponding executing agency being instructed to correct by optimizing technology parameters incessantly
Encoder glass position data, wind pressure data, in-furnace temperature data, red outside glass table temperature data, power data, energy consumption outside furnace
Data, until after cooling section completion；Or iTemper server instructs corresponding execution by PLC controller incessantly
Mechanism is by red outside glass outside optimizing technology parameters amendment encoder glass position data, wind pressure data, in-furnace temperature data, furnace
Table temperature data, power data, energy consumption data, until after cooling section completion；Or PLC controller is by collected encoder glass position
Set that data, wind pressure data, in-furnace temperature data, red outside glass table temperature data, power data, energy consumption data constantly input outside furnace
Processing is carried out into CPU to be compared with iTemper server optimizing technology parameters, while being instructed incessantly corresponding
Executing agency is by infrared side outside optimizing technology parameters amendment encoder glass position data, wind pressure data, in-furnace temperature data, furnace
Glass table temperature data, power data, energy consumption data, until after cooling section completion；ITemper server or PLC controller instruction
Bottom sheet platform executing agency exports cooling section tempered glass after cooling, while iTemper server is by this batch tempered glass
Technological parameter be built in tempered glass technical parameter of coming out of the stove and put on record and library and exported by report output interface.
8. tempered glass technological operation Control management system operating method according to claim 7, it is characterized in that:
ITemper server to video interface export from ERP system to iTemper server input order information or video terminal to
ITemper server inputs order information, until by tempered glass by tempering cooling section whole video information after cooling.
9. tempered glass technological operation Control management system operating method according to claim 7, it is characterized in that: operator
Or manager carries out human-computer dialogue by touch screen and PLC controller, to realize the mesh of a certain technological parameter of artificial forcibly changing
's.
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| CN106066627A (en) * | 2016-06-01 | 2016-11-02 | 安瑞装甲材料（芜湖）科技有限公司 | A kind of safety glass production control system |
| CN107572763B (en) * | 2017-08-07 | 2020-11-10 | 洛阳兰迪玻璃机器股份有限公司 | Glass plate tempering process control method |
| CN108319226A (en) * | 2018-01-18 | 2018-07-24 | 东莞市轩驰智能科技有限公司 | A kind of 3D glass heats bender products perfection method and system |
| CN108563195B (en) * | 2018-02-28 | 2020-08-04 | 东莞市轩驰智能科技有限公司 | Remote monitoring method and system for glass hot bending forming machine |
| CN111515760B (en) * | 2020-03-30 | 2021-12-07 | 吴江南玻华东工程玻璃有限公司 | Automatic order execution system and method for building glass edging production line |
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