CN202771474U - Manufacturing execution management system - Google Patents
Manufacturing execution management system Download PDFInfo
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- CN202771474U CN202771474U CN 201220493774 CN201220493774U CN202771474U CN 202771474 U CN202771474 U CN 202771474U CN 201220493774 CN201220493774 CN 201220493774 CN 201220493774 U CN201220493774 U CN 201220493774U CN 202771474 U CN202771474 U CN 202771474U
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Abstract
The utility model belongs to the technical field of industrial production, specifically relates to a manufacturing execution management system (MEMS), and production data can be obtained in real time. The system comprises a database used for recording fine product information of a product, wherein the fine product information comprises fine product quantity; a photoelectric sensor used for generating a fine product quantity increase signal when mold opening and closing operations are sensed or that the product passes through a preset position with a production line is sensed; a data processing module which adds a preset numerical value to the fine product quantity in the fine product information of the corresponding product recorded in the database when the fine product quantity increase signal is received; and a first scanning gun used for scanning and recording product identification of a detected defective product. The database is used for recording defective product information of the product. The data processing module is used for adding a preset numerical value to defective product quantity of the product corresponding to the product identification in the defective product information recorded in the database, and correspondingly reducing the fine product quantity of the product corresponding to the product identification in the fine product information of the product when the product identification of the defective product is received.
Description
Technical field
The utility model relates to the industrial production technology field, particularly a kind of production implementation capacity management system (MEMS).
Background technology
Production implementation capacity management system (MEMS) is commonly used a kind of Product Data Management system in the commercial production, is used for gathering and presenting production data, for production management personnel (PMC) condition of production is managed.
But, in the existing MEMS system, production data is by the manual typing of related personnel, and manual typing can not be accomplished real-time typing, all be every a period of time, the related personnel unifies typing MEMS system with the production data of this section in the time, and afterwards, PMC could be known production data by the presentation of data interface that the MEMS system provides, grasp the condition of production, and according to these production datas production is controlled, for example know that the substandard products ratio is too large, need to adjust production technology; Know the raw material lazy weight, need buying raw material etc.
In general, PMC is often at second day even just can see production data on the 3rd day, for example the daily production report table in workshop and efficient situation, and therefore grasp Workshop Production data that can not be real-time can't in time make corresponding reaction.
And, under the Vehicles Collected from Market environment, generally produce the order cycle all shorter, turnout is smaller, and often the MEMS system does not also obtain production data, and the production of whole order is almost finished, and does not reach the due effect of MEMS system fully.
The utility model content
The utility model proposes a kind of production implementation capacity management system (MEMS), can the Real-time Obtaining production data.
In order to achieve the above object, the technical solution of the utility model is achieved in that
Production implementation capacity management system comprises:
Database, the non-defective unit information for record product comprises non-defective unit quantity in the described non-defective unit information;
Photoelectric sensor is used for sensing the mould on-off action or sensing product with streamline during by predeterminated position, and producing non-defective unit quantity increases signal;
Data processing module when receiving described non-defective unit quantity and increasing signal, increases default numerical value with the non-defective unit quantity in the non-defective unit information of the corresponding described product of described data-base recording.
Preferably, this system further comprises:
The first scanner is used for the Product Identifying of the substandard products that scanning record detects;
Described database is further used for the substandard products information of record product, comprises substandard products quantity and Product Identifying corresponding to each substandard products;
Described data processing module, be further used for when receiving the Product Identifying of described substandard products, in the substandard products information with described data-base recording, the substandard products quantity of the product of corresponding described Product Identifying increases default numerical value, and the non-defective unit quantity of the product of corresponding described Product Identifying in the non-defective unit information of the described product of corresponding minimizing.
Preferably, further comprise:
The first timer is used for starting timing under normal operation, obtains working time;
The second timer is used for starting timing in the shutdown situation, obtains stop time;
Described database is further used for recording the described working time that described the first timer timing obtains, and the second timer timing described stop time of obtaining.
Preferably, this system further comprises:
Data analysis module is used for according to described non-defective unit information and substandard products information, obtains yields information and defect rate information; According to described working time and stop time, obtain utilization rate information and outage rate information; According to actual output amount and predefined standard quantum of output, obtain the output capacity information of machine; Wherein, described actual output amount is described non-defective unit quantity and substandard products quantity sum.
Preferably, this system further comprises:
System's Reports module is used for according to described yields information and defect rate information, generates product situation form; According to described utilization rate and outage rate information, generate the case of machines form; According to described utilization rate information, output capacity information and yields information, generate the machine efficiency form.
Preferably, further comprise:
The second scanner was used for before operating personnel are transferring machine operation, in advance these operating personnel's of scanning record work card information;
The 3rd timer is used for starting timing after the second described operating personnel's of scanner scanning record work card information;
Described database is further used for recording the timing time of described the 3rd timer, as described operating personnel's adjusting machine time;
Described system Reports module is further used for the corresponding adjusting machine time according to each operating personnel, generates the personnel ' s efficiency form.
Preferably, this system further comprises:
The alert notice module is used for sending alert notice when the defect rate information that described data analysis module obtains reaches default defect rate threshold value; When the described operating personnel's of described data-base recording adjusting machine time reaches default time threshold, send alert notice.
Preferably, this system further comprises:
Information display module is installed in the workshop, is used for showing the described non-defective unit information of described data-base recording and substandard products information, working time and stop time and corresponding each operating personnel's described adjusting machine time.
Preferably, this system further comprises:
The backup acquisition module is used for gathering the non-defective unit information of described product, and is recorded to described database under abnormal conditions.
Preferably, this system further comprises:
Data-interface is used for extracting single (WO) information of production worker and being recorded to described database from Enterprise Resources Plan (ERP) system of outside; The non-defective unit information of described data-base recording is fed back to outside ERP system.
Compared with prior art, the production implementation capacity management system that the utility model provides, non-defective unit information by product under the data-base recording, like this, when photoelectric sensor sense the mould on-off action or sense product with streamline when the predeterminated position, produce non-defective unit quantity and increase signal, then when data processing module receives non-defective unit quantity increase signal, the non-defective unit quantity in should the non-defective unit information of product that records in the database is increased default numerical value, thereby can obtain in real time the up-to-date non-defective unit information of product, realized the Real-time Obtaining to production data, convenient operation personnel or managerial personnel carry out Real Time Monitoring to production run.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in below describing only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawing illustrated embodiments other embodiment and accompanying drawing thereof.
A kind of module map of producing the implementation capacity management system that Fig. 1 provides for the utility model embodiment one;
The module map of the another kind of production implementation capacity management system that Fig. 2 provides for the utility model embodiment two.
Embodiment
Below with reference to accompanying drawing the technical scheme of each embodiment of the utility model is carried out clear, complete description, obviously, described embodiment only is a part of embodiment of the present utility model, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are resulting all other embodiment under the prerequisite of not making creative work, all belong to the scope that the utility model is protected.
Embodiment one
The utility model embodiment one provides a kind of production implementation capacity management system, and referring to Fig. 1, this system comprises:
This production implementation capacity management system of the present utility model, non-defective unit information by product under the data-base recording, like this, when photoelectric sensor sense the mould on-off action or sense product with streamline when the predeterminated position, produce non-defective unit quantity and increase signal, then when data processing module receives non-defective unit quantity increase signal, the non-defective unit quantity in should the non-defective unit information of product that records in the database is increased default numerical value, thereby can obtain in real time the up-to-date non-defective unit information of product, realized the Real-time Obtaining to production data, convenient operation personnel or managerial personnel carry out Real Time Monitoring to production run.
In order to realize better the each side function of the production implementation capacity management system that above-described embodiment one provides, further improve this management system, the below provides a kind of preferred embodiment of this production implementation capacity management system, and namely embodiment two.
Embodiment two
The utility model embodiment two is the concrete application of of above-described embodiment one, on the basis of the technical scheme that has realized above-described embodiment one, utilization rate and the outage rate of machine have further been added, and the implementation of operating personnel's spent information such as adjusting machine time when transferring machine operation, particularly, referring to Fig. 2, the another kind of production implementation capacity management system that the utility model embodiment two provides comprises: non-defective unit information module 21, machine uses information module 22, transfer machine information module 23, data analysis module 24, system's Reports module 25, alert notice module 26, basic data maintenance module 27, information display module 28, backup acquisition module 29, data-interface 30; Particularly,
Non-defective unit information module 21 comprises:
Further, also include corresponding instruction odd numbers and Product Identifying corresponding to non-defective unit in the non-defective unit information;
Data are processed submodule 213, when receiving described non-defective unit quantity and increasing signal, the non-defective unit quantity in the non-defective unit information of the corresponding described product of described data-base recording are increased default numerical value;
In order further to record substandard products information, to realize better monitoring, this non-defective unit information module 21 also comprises:
The first scanner 214 is used for the Product Identifying of the substandard products that scanning record detects;
Correspondingly, described database 211 is further used for the substandard products information of record product, comprises substandard products quantity and Product Identifying corresponding to each substandard products;
Described data processing module 213, be further used for when receiving the Product Identifying of described substandard products, in the substandard products information with described data-base recording, the substandard products quantity of the product of corresponding described Product Identifying increases default numerical value, and the non-defective unit quantity of the product of corresponding described Product Identifying in the non-defective unit information of the described product of corresponding minimizing.
Machine uses information module 22, comprising:
The first timer 221 is used for starting timing under normal operation, obtains working time;
The second timer 222 is used for starting timing in the shutdown situation, obtains stop time;
Correspondingly, described database 211 is further used for recording the described working time that described the first timer timing obtains, and the second timer timing described stop time of obtaining.
Transfer machine information module 23, comprising:
The second scanner 231 was used for before operating personnel are transferring machine operation, in advance these operating personnel's of scanning record work card information;
The 3rd timer 232 is used for starting timing after the second described operating personnel's of scanner scanning record work card information;
Described database 211 is further used for recording the timing time of described the 3rd timer, as described operating personnel's adjusting machine time.
Above-mentioned accent machine information module 23 is specifically carried out in following situation, is the situation that causes production line normally not move for all generally, specifically comprises:
1) production line abnormal mainly contains following two kinds of situations:
The first is to carry out the preparation of the single conversion of next worker after producing front preparation or finishing an order, the setup time that comprises relevant device, mould, anchor clamps, testing apparatus etc., switching time, the setup time of material, the time that relevant device or technique are adjusted etc.;
The second is in the production run, because the shutdown that causes of a variety of causes or stop drawing, comprises unusual on the quality, technique when unusual is adjusted the time, and material is finished, the servicing time of major equipment, utility appliance, mould, anchor clamps etc., no workman, do not have order, the shutdown of festivals or holidays etc. or stop drawing;
2) in the situation that defect rate exceeds standard, also need to transfer machine operation;
Particularly,
Operating personnel analyze according to the concrete reason of substandard products and the model of on-the-spot substandard products, then carry out targetedly technique adjustment, and transfer machine operation.
That is to say, during production line abnormal fault, perhaps defect rate exceeds standard and when needing adjusting process, operating personnel can arrive the scene and transfer machine operation; Each work card information and adjusting machine time of transferring machine operation all to record operating personnel, system carries out Classifying Sum and ordering take the moon as unit to all data, and then can carry out performance appraisal to every bit manipulation personnel.
After above-mentioned non-defective unit information module 21 obtains non-defective unit information, machine and uses information module 22 to obtain working time and stop time, accent machine information module 23 to obtain adjusting machine time; further the each side data analysis that obtains in these three modules is processed; to realize better the function of monitoring; particularly, the production implementation capacity management system that provides of the utility model embodiment two comprises:
Further, the standard output can calculate according to effective time and normal period (or standard beat, standard work force), and particularly, the standard output equals the quotient of effective time and normal period;
Further, the each side information that above-mentioned data analysis module 24 is obtained forms form, to offer the enterprise administrator audit, specifically realizes by system's Reports module 25;
This system's Reports module 25 is used for according to described yields information and defect rate information, generates product situation form; According to described utilization rate and outage rate information, generate the case of machines form; According to described utilization rate information, output capacity information and yields information, generate the machine efficiency form;
Wherein, machine efficiency is the product of the yields of carrying in the output capacity of carrying in the utilization rate of carrying in the described utilization rate information, the output capacity information and the yields information.
Above-mentioned machine efficiency form can be used as one of them index of a workshop or factory or whole company operation performance, simultaneously also do the data support for company's equipment evaluation, for example, company will connect a large order, managerial personnel only know that machine is not enough, need to add machinery and equipment, but do not know specifically to need to add how many machines, at this moment, then can be according to total machine efficient of existing machine previous year, have a look the space how many machine efficiencies also has promote, then determine again to buy how many machinery and equipment according to concrete data and come support company to remove to connect a new large order; Thereby help enterprise to improve efficiency of operation.
In addition, this system's Reports module 25 is further used for the corresponding adjusting machine time according to each operating personnel, generates the personnel ' s efficiency form;
In the native system, also can preset defect rate according to the different product requirement, perhaps the substandard products in the unit interval are counted standard; And then when normally producing, the substandard products number surpasses defined defect rate within the unit interval, perhaps within the unit interval, surpass several, then system can the concurrent mail of automatic alarm to the related personnel; Wherein, warning and Mail Contents comprise: the specifying information of work order information, work order list, production quantity, time of fire alarming, substandard products number, defect rate, concrete substandard products reason and interior substandard products of a upper unit interval; The associative operation personnel in time arrive site disposal after receiving system alarm, until that defect rate drops to is below the mark; Simultaneously, operating personnel need to keep all substandard products, just scrap after the upper management personnel confirm, and the upper management personnel can check the quantity of substandard products when shift's end.
Certainly, in the said system Reports module, when generating report forms, can be undertaken by weekly return or monthly form and a year form, can operate according to actual conditions.
In the production implementation capacity management system, when certain abnormal conditions occuring or need to allowing the staff learn and during situation about processing, to avoid delaying Real Time Monitoring and the processing to production routine, generally all the alert notice module can be set;
This alert notice module 26 is used for sending alert notice when the defect rate information that described data analysis module 24 obtains reaches default defect rate threshold value; When the described operating personnel's of described database 211 records adjusting machine time reaches default time threshold, send alert notice;
Simultaneously, system can send to the upper management personnel by the mail form with yields information, defect rate information and operating personnel's adjusting machine time, for managerial personnel's Real Time Monitoring production data and subordinate's working condition.
The above-mentioned Real Time Monitoring of having realized adjusting machine time and defect rate, yields; In addition, except carrying out Real Time Monitoring to adjusting machine time and defect rate, can also carry out Real Time Monitoring to the single manufacturing schedule of worker in the utility model;
Particularly,
According to the customer order of receiving, manually in the system made work order information, work order information comprises: name of product, worker's odd number amount, dilivery date etc.;
The calculating of order start time: system produces required time and deducts the safety inventory time again and just equal to begin the production time according to deducting dilivery date, wherein produces required time and equals worker's odd number amount divided by normal period/beat;
The formation of production instruction order: according to the setting of system, arrived beginning during the production time, automated system operation also forms the production instruction order on the same day;
The information of production instruction order comprises: worker's odd numbers, production ordering odd numbers, name of product, product description, production quantity, standard staffing etc., and wherein production quantity is that standard production capacity on duty is based on and automatically calculates effective time on duty;
Production instruction order is sent out mail to the related personnel in the defined good time by system every day automatically, can this organize production on duty after producers are printed.
As the basic data maintenance part of production implementation capacity management system, this system further comprises basic data maintenance module 27, be used for described defect rate threshold value and time threshold are set, and the corresponding relation of described product and Product Identifying;
Wherein, the basic data maintenance part mainly is to realize following functions:
Product information is safeguarded: dash number, material, production hour information etc. are described;
Product architecture (BOM) is safeguarded;
Production and processing technology (Routing) is safeguarded need to process how long need staff number with which mold;
Employee's code name and workshop organisational chart are safeguarded in the standard staffing;
The machine essential information is safeguarded;
The mould essential information is safeguarded: comprise cave number, cycle/beat, maintenance standard, die life;
Reason-code is safeguarded: the substandard products reason is tabulated, is shut down/stop and draw reason-code to safeguard.
Simultaneously, the production implementation capacity management system that the utility model embodiment two provides also provides on-the-spot billboard function, specifically realizes by information display module 27;
This information display module 28 is installed in the workshop, is used for showing the described non-defective unit information of described data-base recording and substandard products information, working time and stop time and corresponding each operating personnel's described adjusting machine time.
In order to ensure the normal operation of production implementation capacity management system, native system has also further related to data safety mechanism, and this mechanism adopts (PLC) to realize, this PLC is as backup acquisition module 29; This backs up acquisition module 29, is used for gathering the non-defective unit information of described product under abnormal conditions, and is recorded to described database;
Particularly, when integrated computer deadlock or network interruption, data are Real-time Collection normally.At this moment, can add the plc data collection, then by the decoded data analysis production data be write in the database, and then reaction is accomplished the Real-time Collection of data in order to complete data sheet analysis is provided to production implementation capacity management system;
The production implementation capacity management system that the utility model provides further comprises:
Data-interface 30 is used for extracting single (WO) information of production worker and being recorded to described database from Enterprise Resources Plan (ERP) system of outside; The non-defective unit information of described data-base recording is fed back to outside ERP system;
Like this, extract WO information to the MEMS system from ERP system; And in real time the production data of MEMS system is fed back to ERP system, and so that carrying out the supply and demand of Material Require Plan, calculates ERP, adjust thereby be convenient to material requirement and plan that PMC analyzes whole company.
The production implementation capacity management system that provides by the utility model embodiment two, data acquisition, process monitoring, form and the functions such as data analysis, remote monitoring have been gathered, visual, information-based, dynamic management have been realized, and data and information is shared, but so that managerial personnel's Real-time Obtaining production data, and production run carried out Real Time Monitoring.
Wherein, above-mentioned each module, the submodule in the utility model can use the data processing chips such as field programmable logic array (FPLA) (FPGA), CPLD (CPLD) to realize.
The various embodiment that the utility model provides can be as required in any way mutually combination, the technical scheme that obtains by this combination is also in scope of the present utility model.
Obviously, those skilled in the art can carry out various changes and modification to the utility model and not break away from spirit and scope of the present utility model.Like this, if of the present utility model these are revised and modification belongs within the scope of the utility model claim and equivalent technologies thereof, then the utility model also comprises these changes and modification interior.
Claims (10)
1. production implementation capacity management system is characterized in that, this system comprises:
Database, the non-defective unit information for record product comprises non-defective unit quantity in the described non-defective unit information;
Photoelectric sensor is used for sensing the mould on-off action or sensing product with streamline during by predeterminated position, and producing non-defective unit quantity increases signal;
Data processing module when receiving described non-defective unit quantity and increasing signal, increases default numerical value with the non-defective unit quantity in the non-defective unit information of the corresponding described product of described data-base recording.
2. production implementation capacity management system as claimed in claim 1 is characterized in that, this system further comprises:
The first scanner is used for the Product Identifying of the substandard products that scanning record detects;
Described database is further used for the substandard products information of record product, comprises substandard products quantity and Product Identifying corresponding to each substandard products;
Described data processing module, be further used for when receiving the Product Identifying of described substandard products, in the substandard products information with described data-base recording, the substandard products quantity of the product of corresponding described Product Identifying increases default numerical value, and the non-defective unit quantity of the product of corresponding described Product Identifying in the non-defective unit information of the described product of corresponding minimizing.
3. production implementation capacity management system as claimed in claim 2 is characterized in that, further comprises:
The first timer is used for starting timing under normal operation, obtains working time;
The second timer is used for starting timing in the shutdown situation, obtains stop time;
Described database is further used for recording the described working time that described the first timer timing obtains, and the second timer timing described stop time of obtaining.
4. production implementation capacity management system as claimed in claim 3 is characterized in that, this system further comprises:
Data analysis module is used for according to described non-defective unit information and substandard products information, obtains yields information and defect rate information; According to described working time and stop time, obtain utilization rate information and outage rate information; According to actual output amount and predefined standard quantum of output, obtain the output capacity information of machine; Wherein, described actual output amount is described non-defective unit quantity and substandard products quantity sum.
5. production implementation capacity management system as claimed in claim 4 is characterized in that, this system further comprises:
System's Reports module is used for according to described yields information and defect rate information, generates product situation form; According to described utilization rate information and outage rate information, generate the case of machines form; According to described utilization rate information, output capacity information and yields information, generate the machine efficiency form.
6. production implementation capacity management system as claimed in claim 5 is characterized in that, further comprises:
The second scanner was used for before operating personnel are transferring machine operation, in advance these operating personnel's of scanning record work card information;
The 3rd timer is used for starting timing after the second described operating personnel's of scanner scanning record work card information;
Described database is further used for recording the timing time of described the 3rd timer, as described operating personnel's adjusting machine time;
Described system Reports module is further used for the corresponding adjusting machine time according to each operating personnel, generates the personnel ' s efficiency form.
7. production implementation capacity management system as claimed in claim 6 is characterized in that, this system further comprises:
The alert notice module is used for sending alert notice when the defect rate information that described data analysis module obtains reaches default defect rate threshold value; When the described operating personnel's of described data-base recording adjusting machine time reaches default time threshold, send alert notice.
8. production implementation capacity management system as claimed in claim 6 is characterized in that, this system further comprises:
Information display module is installed in the workshop, is used for showing the described non-defective unit information of described data-base recording and substandard products information, working time and stop time and corresponding each operating personnel's described adjusting machine time.
9. such as the described production implementation capacity of claim 1-8 any one management system, it is characterized in that, this system further comprises:
The backup acquisition module is used for gathering the non-defective unit information of described product, and is recorded to described database under abnormal conditions.
10. such as the described production implementation capacity of claim 1-8 any one management system, it is characterized in that, this system further comprises:
Data-interface is used for extracting the single WO information of production worker and being recorded to described database from the Enterprise Resource Planning of outside; The non-defective unit information of described data-base recording is fed back to outside ERP system.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220493774 CN202771474U (en) | 2012-09-25 | 2012-09-25 | Manufacturing execution management system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220493774 CN202771474U (en) | 2012-09-25 | 2012-09-25 | Manufacturing execution management system |
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| CN202771474U true CN202771474U (en) | 2013-03-06 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102915478A (en) * | 2012-09-25 | 2013-02-06 | 徐广国 | Production execution management system and method thereof |
| CN109624252A (en) * | 2018-12-28 | 2019-04-16 | 武汉思伟塑业有限公司 | A kind of database integration management system improving injecting products production efficiency |
| CN111199367A (en) * | 2018-11-19 | 2020-05-26 | 鸿富锦精密电子（成都）有限公司 | Material reject ratio monitoring device and method |
-
2012
- 2012-09-25 CN CN 201220493774 patent/CN202771474U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102915478A (en) * | 2012-09-25 | 2013-02-06 | 徐广国 | Production execution management system and method thereof |
| CN111199367A (en) * | 2018-11-19 | 2020-05-26 | 鸿富锦精密电子（成都）有限公司 | Material reject ratio monitoring device and method |
| CN109624252A (en) * | 2018-12-28 | 2019-04-16 | 武汉思伟塑业有限公司 | A kind of database integration management system improving injecting products production efficiency |
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