CN109240224B - Material receiving method, device, equipment and storage medium - Google Patents

Material receiving method, device, equipment and storage medium Download PDF

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Publication number
CN109240224B
CN109240224B CN201810942474.6A CN201810942474A CN109240224B CN 109240224 B CN109240224 B CN 109240224B CN 201810942474 A CN201810942474 A CN 201810942474A CN 109240224 B CN109240224 B CN 109240224B
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information
receiving
incoming
incoming material
received
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CN109240224A (en
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张缪华
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Zhangjiagang Kangdexin Optronics Material Co Ltd
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Zhangjiagang Kangdexin Optronics Material Co Ltd
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32252—Scheduling production, machining, job shop
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)

Abstract

The invention discloses a material receiving method, a material receiving device, equipment and a storage medium, wherein the material receiving method comprises the following steps: determining a receiving mode, wherein the receiving mode comprises a model receiving mode and a batch receiving mode; when the material receiving mode is determined to be the model material receiving mode, if the incoming material information of the incoming material is judged to be consistent with the information to be received of the current material receiving port, a material receiving instruction is sent out to receive the incoming material into the card holder of the current material receiving port, wherein the information to be received comprises the incoming material type and the incoming material model, the incoming material type represents a process flow, and the incoming material model represents a process parameter; and if the incoming material information and the incoming material information which is consistent with the information to be received are judged to fill the card clamp of the current receiving port, sending a card withdrawing instruction to withdraw from the card clamp of the current receiving port. The receiving method provided by the invention can improve the automation degree and production efficiency of the production line.

Description

Material receiving method, device, equipment and storage medium
Technical Field
The embodiment of the invention relates to the technical field of production management, in particular to a material receiving method, a material receiving device, material receiving equipment and a storage medium.
Background
In the production process, the material receiving mode is single at present, and the material can be received only according to batches. The receiving port receives materials according to batches, and the materials in the same batch can only be received into one loading device, so that the situation of mixing batches is avoided, and mixing is prevented.
However, in actual production, there are cases where a lot of lots are put into production, but the amount of material put into each lot is small, and one lot cannot fill the loading device. Thus, the situation that the loading equipment at the receiving port is moved back when not full occurs, and then the on-site manufacturing personnel batches the loading equipment which is not full and counts the material information again. Such a situation increases the operation of field manufacturing personnel, reduces the production efficiency, changes the automatic production line into a semi-automatic production line, and has a certain difference with the requirement of the automatic production line.
Disclosure of Invention
The invention provides a material receiving method, a material receiving device, equipment and a storage medium, which are used for solving the problems that in the existing material receiving mode, on-site manufacturing personnel are required to batch the unfilled loading equipment and to count the material information again, improving the automation degree of a production line and improving the production efficiency.
In a first aspect, an embodiment of the present invention provides a material receiving method, including:
determining a receiving mode, wherein the receiving mode comprises a model receiving mode and a batch receiving mode;
when the material receiving mode is determined to be the model material receiving mode, if the incoming material information of the incoming material is judged to be consistent with the information to be received of the current material receiving port, a material receiving instruction is sent out to receive the incoming material into the card holder of the current material receiving port, wherein the information to be received comprises the incoming material type and the incoming material model, the incoming material type represents a process flow, and the incoming material model represents a process parameter;
and if the incoming material information and the incoming material information which is consistent with the information to be received are judged to fill the card clamp of the current receiving port, sending a card withdrawing instruction to withdraw from the card clamp of the current receiving port.
Optionally, the step of judging that the incoming material information of the incoming material is consistent with the information to be received of the current receiving port includes:
receiving equipment information of process equipment bound by incoming materials in a previous procedure, wherein the equipment information comprises a process flow and process parameters;
and if the equipment information is judged to be consistent with the information to be received, determining that the incoming material information is consistent with the information to be received.
Optionally, the receiving method further includes:
and if the incoming material information of the incoming material is judged to be inconsistent with the information to be received of the current receiving port, sending a rejection instruction to transmit the incoming material to another receiving port.
Optionally, the receiving method further includes:
and if the incoming material information and the incoming material information consistent with the information to be received are judged not to fill the card holder of the current receiving port, sending a waiting instruction to wait for the next incoming material, or sending a card withdrawing instruction according to the received card withdrawing forcing instruction to withdraw from the card holder of the current receiving port.
Optionally, the receiving method further includes:
after exiting a filled cardholder and replacing an empty cardholder, the loading information of the cardholder is reset, wherein the loading information comprises the number of currently loadable incoming material.
Optionally, the receiving method further includes:
when the receiving mode is determined to be the batch receiving mode, if the batch information of the incoming material is judged to be consistent with the batch information to be received of the current receiving port, a receiving instruction is sent out so as to receive the incoming material into the clamping of the current receiving port;
and if the incoming materials of the batch are judged to enter the card holder, sending a card returning instruction to return to the card holder of the current material receiving port.
In a second aspect, an embodiment of the present invention further provides a material receiving device, where the material receiving device includes:
the first judging module is used for judging whether the current material receiving mode is a model material receiving mode; (ii) a The receiving mode comprises a model receiving mode and a batch receiving mode;
the second judgment module is used for judging whether the incoming material information of the incoming material is consistent with the information to be received of the current receiving port or not when the receiving mode is determined to be the model receiving mode;
the receiving instruction sending module is used for sending a receiving instruction when the incoming material information of the incoming material is determined to be consistent with the information to be received of the current receiving port so as to receive the incoming material into the card holder of the current receiving port; the information to be received comprises an incoming material type and an incoming material type, wherein the incoming material type represents a process flow, and the incoming material type represents a process parameter;
the third judgment module is used for judging whether incoming materials with the incoming material information consistent with the information to be received fill the clamp of the current receiving port or not;
and the card returning instruction sending module is used for sending a card returning instruction to withdraw from the card holder of the current material receiving port when the condition that the card holder of the current material receiving port is filled with the incoming materials with the incoming material information consistent with the information to be received is determined.
Optionally, the second determining module includes:
the device comprises an information receiving unit, a processing unit and a processing unit, wherein the information receiving unit is used for receiving equipment information of process equipment bound by incoming materials in a previous process, and the equipment information comprises a process flow and process parameters;
and the information judgment unit is used for judging that the incoming material information is consistent with the information to be received when the equipment information is determined to be consistent with the information to be received.
Optionally, the receiving instruction sending module is further configured to send a rejection instruction to transmit the incoming material to another receiving port when it is determined that the incoming material information of the incoming material is inconsistent with the information to be received of the current receiving port.
Optionally, the receiving instruction sending module is further configured to send a waiting instruction to wait for a next incoming material when it is determined that the incoming material with the incoming material information consistent with the information to be received does not fill the clip of the current receiving port;
or the card withdrawing instruction sending module is further configured to send a card withdrawing instruction according to the received card forcing withdrawing instruction to withdraw from the card holder of the current receiving port when it is determined that the card holder of the current receiving port is not filled with the incoming materials of which the incoming material information is consistent with the information to be received.
Optionally, the material collecting device further comprises a loading information resetting module, configured to reset loading information of the cardholder after the full cardholder is ejected and an empty cardholder is replaced, where the loading information includes a current number of loadable incoming materials.
Optionally, this material collecting device still includes:
the fourth judging module is used for judging whether the batch information of the incoming material is consistent with the batch information to be received of the current receiving port or not when the receiving mode is determined to be the batch receiving mode; the receiving instruction sending module is further used for sending a receiving instruction when the batch information of the incoming material is determined to be consistent with the batch information to be received of the current receiving port so as to receive the incoming material into the card holder of the current receiving port;
the fifth judging module is used for judging whether the incoming materials of the batch enter the card holder; the card returning instruction sending module is further used for sending a card returning instruction to exit the card holder of the current material receiving port when the incoming materials of the batch are determined to enter the card holder.
In a third aspect, an embodiment of the present invention further provides a material receiving apparatus, including:
one or more processors;
a memory for storing one or more programs;
when the one or more programs are executed by the one or more processors, the one or more processors may be caused to implement the method of receiving material as described in any of the first aspects of the invention.
In a fourth aspect, an embodiment of the present invention further provides a computer-readable storage medium, on which a computer program is stored, where the computer program, when executed by a processor, implements the receiving method according to any of the first aspects of the present invention.
According to the receiving method provided by the embodiment of the invention, the machine type receiving mode is newly added on the basis of the existing batch receiving mode, different batches of incoming materials with the same material type and machine type are placed into the same clamp until the clamp is full, so that the problems that in the existing receiving mode, on-site manufacturing personnel are required to batch the unfilled clamp and count the material information again are solved, the automation degree of a production line is improved, and the production efficiency is improved.
Drawings
Fig. 1 is a flowchart of a material receiving method according to an embodiment of the present invention;
fig. 2 is a flowchart of another material receiving method according to an embodiment of the present invention;
fig. 3 is a flowchart of another material receiving method according to an embodiment of the present invention;
FIG. 4 is a flowchart of another material receiving method according to an embodiment of the present invention;
FIG. 5 is a flowchart of another material receiving method according to an embodiment of the present invention;
fig. 6 is a schematic structural view of a material receiving device according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a material receiving device according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
In the production process, the material receiving mode is single at present, and the material can be received only according to batches. The receiving port receives materials according to batches, and the materials in the same batch can only be received into one loading device, so that the situation of mixing batches is avoided, and mixing is prevented. Illustratively, in the production process of the 3D display panel, two types of glass substrates are involved, namely a Lens glass substrate and a Spacer glass substrate, and the same type of glass substrate may have different specifications and sizes, and during production, the glass substrates are received by batches, and the different types of glass substrates cannot be mixed, and the same type of glass substrates but having different specifications and sizes cannot be mixed.
However, in actual production, there are cases where a large number of production lots are required, but the number of lots to be loaded is small, and one lot of substrate glass cannot be filled with clips. Therefore, the clips at the material receiving port can be withdrawn when not being filled, and the on-site manufacturing personnel can combine the unfilled clips, combine the same types of glass substrates with the same specification and re-count the operation of material information. Such a situation increases the operation of field manufacturing personnel, reduces the production efficiency, changes the automatic production line into a semi-automatic production line, and has a certain difference with the requirement of the automatic production line.
In view of the above problems, an embodiment of the present invention provides a material receiving method, which is applicable to material receiving management of a Cell substrate of a 3D display panel, and fig. 1 is a flowchart of the material receiving method provided in the embodiment of the present invention, and as shown in fig. 1, the material receiving method specifically includes the following steps:
s110: determining a material receiving mode, wherein the material receiving mode comprises a model material receiving mode and a batch material receiving mode.
Specifically, the material receiving mode comprises a machine type material receiving mode and a batch material receiving mode, wherein the batch material receiving mode is an original material receiving mode, and the machine type material receiving mode is added on the basis of the original batch material receiving mode. The batch receiving mode is that receiving is carried out according to batches of incoming materials, and the incoming materials in the same batch are placed in the same clamp; the model receives the material mode and receives the material according to supplied materials type and supplied materials model promptly, and the supplied materials type is the same and the supplied materials model is also the same supplied materials could place same clamping, and then the batch is different but supplied materials type and the supplied materials model is the same supplied materials can place same clamping. Wherein, the incoming material type shows that the incoming materials are formed into different types through different process flows, such as the difference of Lens substrates or Spacer substrates; the machine type is characterized in that the process parameters of incoming materials of the same type are different, such as the specification and the size of Lens substrates are different.
In one embodiment of the invention, the receiving mode can be determined according to an input signal of a user, and the input signal can be a switch selection signal, namely, when the user determines that the quantity of the incoming materials of the batch is not enough to fill the card holder, the user inputs the switch selection signal to determine that the receiving mode is the model receiving mode; otherwise, determining the receiving mode as a batch receiving mode. In order to improve the automation degree of the system, a tag storing incoming material information of the incoming material of the batch can be attached to a carrier loading the incoming material, in the loading process (the carrier loading the incoming material is placed on a material table of production equipment), the incoming material information of the incoming material of the batch stored in the tag is obtained through detection equipment, the incoming material information can comprise the quantity of the incoming material of the batch, the quantity of the incoming material of the batch is compared with the quantity of the incoming material which can be loaded by a current receiving port clamp, if the quantity of the incoming material of the batch is smaller than the quantity of the incoming material which can be loaded by the clamp, a switch selection signal is sent, and the receiving mode is determined to be the model receiving mode; otherwise, determining the receiving mode as a batch receiving mode.
S120: when the material receiving mode is determined to be the model material receiving mode, if the incoming material information of the incoming material is judged to be consistent with the information to be received of the current material receiving port, a material receiving instruction is sent out to receive the incoming material to the card holder of the current material receiving port, wherein the information to be received comprises the incoming material type and the incoming material model, the incoming material type represents a process flow, and the incoming material model represents a process parameter.
Specifically, the incoming material information stored in the label attached to the carrier loaded with incoming materials may further include incoming material types and incoming material model types, and in the feeding process, the incoming material type information and the incoming material model information of the batch of incoming materials stored in the label are acquired through the detection equipment and uploaded to the system; the information to be received of the current receiving port may be incoming information of incoming material of a previous batch, that is, incoming information of incoming material loaded in the current card holder. When the material receiving mode is determined to be the model material receiving mode, if the incoming material information of the incoming material is judged to be consistent with the information to be received of the current material receiving port, a material receiving instruction is sent out so as to receive the incoming material into the card holder of the current material receiving port.
S130: and if the incoming material information and the incoming material information which is consistent with the information to be received are judged to fill the card clamp of the current receiving port, sending a card withdrawing instruction to withdraw from the card clamp of the current receiving port.
Specifically, the material receiving port of the production equipment can be provided with a counting device, the number of received materials in the card clip is recorded, and when the system judges that the card clip of the current material receiving port is filled with the received materials with the same information as the received materials, the system sends a card returning instruction to return the card clip of the current material receiving port. Specifically, the alarm device may send an alarm prompt according to the card return instruction, so as to prompt an operator to manually return the card in time and replace a new card holder; the card locking mechanism can also be used for unlocking the current card clip and a receiving port of the production equipment according to a card withdrawing instruction, then the transmission mechanism transmits the card clip to a fixed position and transmits a new card clip to the receiving port, and automatic card withdrawing and card changing are realized.
According to the receiving method provided by the embodiment of the invention, the machine type receiving mode is added on the basis of the original batch receiving mode, incoming materials of the same type and the same machine type are received into the same clamp in the machine type receiving mode, so that the problems that in the original batch receiving mode, the clamp cannot be filled with the incoming materials in a single batch, the unfilled clamps need to be merged by field manufacturing personnel, the incoming materials of the same type and the same specification are batched, and the material information is newly counted are solved, and the automation degree and the production efficiency of a production line are improved.
Optionally, the step of judging that the incoming material information of the incoming material is consistent with the information to be received of the current receiving port includes:
receiving equipment information of process equipment bound by incoming materials in a previous procedure, wherein the equipment information comprises a process flow and process parameters;
and if the equipment information is judged to be consistent with the information to be received, determining that the incoming material information is consistent with the information to be received.
Fig. 2 is a flowchart of another material receiving method according to an embodiment of the present invention, and as shown in fig. 2, the material receiving method includes:
s210: determining a material receiving mode, wherein the material receiving mode comprises a model material receiving mode and a batch material receiving mode.
S221: and when the material receiving mode is determined to be the model material receiving mode, receiving equipment information of the process equipment bound by the incoming material in the previous process, wherein the equipment information comprises a process flow and process parameters.
Specifically, the process equipment of the previous process is bound with equipment information of the equipment, the equipment information includes process flows and process parameters, different process flows can be represented as different incoming material types, and different process parameters can be represented as different specification sizes. And when the material receiving mode is determined to be the model material receiving mode, the system receives the equipment information of the process equipment bound by the incoming material in the previous working procedure.
S222: and if the equipment information is judged to be consistent with the information to be received, determining that the incoming material information is consistent with the information to be received.
The system compares the received equipment information of the process equipment bound in the previous working procedure with the information to be received of the current material receiving port, and if the equipment information is judged to be consistent with the information to be received, the system determines that the incoming material information is consistent with the information to be received. The information to be received may be incoming information of incoming material of a previous batch, that is, incoming information of incoming material loaded in the current cardholder.
S230: and if the incoming material information and the incoming material information which is consistent with the information to be received are judged to fill the card clamp of the current receiving port, sending a card withdrawing instruction to withdraw from the card clamp of the current receiving port.
Optionally, the receiving method further includes:
and if the incoming material information of the incoming material is judged to be inconsistent with the information to be received of the current receiving port, sending a rejection instruction to transmit the incoming material to another receiving port.
Fig. 3 is a flowchart of another material receiving method according to an embodiment of the present invention, and as shown in fig. 3, the material receiving method includes:
s310: determining a material receiving mode, wherein the material receiving mode comprises a model material receiving mode and a batch material receiving mode.
S320: and when the material receiving mode is determined to be the model material receiving mode, judging whether the incoming material information of the incoming material is consistent with the information to be received of the current material receiving port. If yes, go to step S321; if not, go to step S322.
S321: sending a material receiving instruction to receive the material into the card holder of the current material receiving port;
s322: and sending a rejection instruction to transmit the material to another receiving port to be collected into an empty card holder or a card holder loaded with the material same as the incoming material information. Of course, when the incoming material information of the incoming material is judged to be inconsistent with the information to be received of the current receiving port, an alarm prompt can be sent out to remind a field operator to timely withdraw the card and replace the card holder with a new card holder.
S330: and if the incoming material information and the incoming material information which is consistent with the information to be received are judged to fill the card clamp of the current receiving port, sending a card withdrawing instruction to withdraw from the card clamp of the current receiving port.
Optionally, the receiving method further includes:
and if the incoming material information and the incoming material information consistent with the information to be received are judged not to fill the card holder of the current receiving port, sending a waiting instruction to wait for the next incoming material, or sending a card withdrawing instruction according to the received card withdrawing forcing instruction to withdraw from the card holder of the current receiving port.
Fig. 4 is a flowchart of another material receiving method according to an embodiment of the present invention, and as shown in fig. 4, the material receiving method includes:
s410: determining a material receiving mode, wherein the material receiving mode comprises a model material receiving mode and a batch material receiving mode.
S420: and when the material receiving mode is determined to be the model material receiving mode, judging whether the incoming material information of the incoming material is consistent with the information to be received of the current material receiving port. If yes, go to step S421; if not, go to step S422.
S421: sending a material receiving instruction to receive the material into the card holder of the current material receiving port;
s422: and sending a rejection instruction to transmit the material to another receiving port to be collected into an empty card holder or a card holder loaded with the material same as the incoming material information.
S430: and judging whether the incoming material information is consistent with the information to be received, and the incoming material is full of the card holder of the current receiving port. If yes, go to step S431; if not, go to step S432.
S431: and sending a card withdrawing instruction to withdraw the card holder of the current material receiving port.
S432: and sending a waiting instruction to wait for the next incoming material, or sending a card withdrawing instruction according to the received card withdrawing command to withdraw from the card holder of the current material receiving port.
With continuing reference to fig. 4, optionally, the receiving method further includes:
s440: after exiting a filled cardholder and replacing an empty cardholder, the loading information of the cardholder is reset, wherein the loading information comprises the number of currently loadable incoming material.
Fig. 5 is a flowchart of another material receiving method according to an embodiment of the present invention, and as shown in fig. 5, the material receiving method includes:
s510: and judging whether the quantity of the batch of incoming materials can fill the current card holder. If yes, go to step S511; if not, go to step S512.
S511: the step of determining that the material receiving mode is the machine type material receiving mode and determining that the material receiving mode is the machine type material receiving mode has been described in detail in the above embodiments, and will not be described herein again.
S512: and determining the receiving mode to be a batch receiving mode.
S520: and when the receiving mode is determined to be the batch receiving mode, judging whether the batch information of the incoming material is consistent with the batch information to be received of the current receiving port. If yes, go to step S521; if not, step S522 is executed.
S521: sending a material receiving instruction to receive the material into the card holder of the current material receiving port;
s522: and sending a rejection instruction to transmit the material to another receiving port to be collected into an empty card holder or a card holder loaded with the material same as the incoming material information.
S530: it is determined whether the batches of incoming material have all entered the cardholder. If yes, go to step S531; if not, go to step S532.
S531: and sending a card withdrawing instruction to withdraw the card holder of the current material receiving port.
S532: and sending a waiting instruction to wait for the next incoming material, or sending a card withdrawing instruction according to the received card withdrawing command to withdraw from the card holder of the current material receiving port.
Fig. 6 is a schematic structural diagram of the material receiving device according to the embodiment of the present invention, and as shown in fig. 6, the material receiving device includes a first determining module 10, a second determining module 20, a material receiving instruction sending module 30, a third determining module 40, and a card returning instruction sending module 50.
The first determining module 10 is configured to determine a current receiving mode. Specifically, the material receiving mode comprises a machine type material receiving mode and a batch material receiving mode, wherein the batch material receiving mode is an original material receiving mode, and the machine type material receiving mode is added on the basis of the original batch material receiving mode. In one embodiment of the present invention, the first determining module 10 may determine the material receiving mode according to an input signal of a user, where the input signal may be a switch selection signal, that is, when the user determines that the quantity of the incoming materials of the batch is not enough to fill the card holder, the user inputs the switch selection signal to determine that the material receiving mode is the model material receiving mode; otherwise, determining the receiving mode as a batch receiving mode. In order to improve the automation degree of the system, a tag storing incoming material information of the incoming material of the batch can be attached to a carrier loaded with the incoming material, in the loading process (the carrier loaded with the incoming material is placed on a material table of production equipment), the incoming material information of the incoming material of the batch stored in the tag is obtained through detection equipment, the incoming material information can include the number of the incoming materials of the batch, the number of the incoming materials of the batch is compared with the number of the incoming materials which can be loaded by a current receiving port clamp, if the number of the incoming materials of the batch is smaller than the number of the incoming materials which can be loaded by the clamp, a switch selection signal is sent, and the first judging module 10 determines that the receiving mode is the model receiving mode; otherwise, determining the receiving mode as a batch receiving mode.
The second judging module 20 is configured to judge whether the incoming material information of the incoming material is consistent with the information to be received of the current receiving port when the receiving mode is determined to be the model receiving mode. Specifically, the incoming material information stored in the label attached to the carrier loaded with incoming materials may further include the incoming material type and the incoming material model, and in the feeding process, the incoming material type information and the incoming material model information of the incoming material of the batch stored in the label are obtained by the detection device and are transmitted to the second judgment module 20. The information to be received of the current receiving port may be incoming information of incoming material of a previous batch, that is, incoming information of incoming material loaded in the current card holder.
The receiving instruction sending module 30 is configured to send a receiving instruction to receive the incoming material into the card holder of the current receiving port when the second judging module 20 determines that the incoming material information of the incoming material is consistent with the information to be received of the current receiving port; the information to be received comprises an incoming material type and an incoming material type, wherein the incoming material type represents a process flow, and the incoming material type represents a process parameter.
The third judging module 40 is configured to judge whether incoming material information and incoming material information that is consistent with the information to be received fill up the card clip of the current receiving port. Specifically, the material receiving port of the production equipment can be provided with a counting device for recording the quantity of the received materials in the card clip and transmitting the quantity of the received materials to the third judging module 40, and the third judging module 40 judges whether the card clip of the current material receiving port is filled with the received materials with the same information as the received materials.
The card returning instruction sending module 50 is configured to send a card returning instruction to exit the card holder of the current receiving port when it is determined that the card holder of the current receiving port is filled with the incoming material whose incoming material information is consistent with the information to be received. Specifically, the alarm device sends an alarm prompt according to the card-returning instruction sent by the card-returning instruction sending module 50, and is used for prompting an operator to manually return the card in time and replace a new card holder; or the card locking mechanism unlocks the current card holder and the material receiving port of the production equipment according to a card withdrawing instruction sent by the card withdrawing instruction sending module 50, the card holder is conveyed to the fixed position by the transmission mechanism, and a new card holder is conveyed to the material receiving port, so that automatic card withdrawing and card changing are realized.
According to the receiving device provided by the embodiment of the invention, after the first judging module determines that the receiving mode is the model receiving mode, and the second judging module determines that the incoming material information of the incoming material is consistent with the information to be received of the current receiving port, the receiving instruction sending module sends the receiving instruction to receive the incoming materials of the same type and the same model to the same clip, so that the problems that the clip cannot be filled by the incoming materials of a single batch in the original batch receiving mode, the incomplete clips need to be combined by field manufacturing personnel, the incoming materials of the same type and the same specification are combined, and the material information is newly counted are solved, and the automation degree and the production efficiency of a production line are improved.
Optionally, the second determining module 20 includes:
the information receiving unit 21 is configured to receive device information of process devices bound by incoming materials in a previous process, where the device information includes a process flow and process parameters. Specifically, the process equipment of the previous process is bound with equipment information of the equipment, the equipment information includes process flows and process parameters, different process flows can be represented as different incoming material types, and different process parameters can be represented as different specification sizes. When the material receiving mode is determined to be the model material receiving mode, the information receiving unit 21 receives the device information of the process device to which the incoming material is bound in the previous process.
And the information judging unit 22 is configured to judge that the incoming material information is consistent with the information to be received when it is determined that the equipment information is consistent with the received material information. The information receiving unit 21 compares the received device information of the process device bound in the previous process with the to-be-received information of the current receiving port, and determines that the incoming material information is consistent with the to-be-received information if the device information is judged to be consistent with the to-be-received information. The information to be received may be incoming information of incoming material of a previous batch, that is, incoming information of incoming material loaded in the current cardholder.
Optionally, the receiving instruction sending module 30 is further configured to send a rejection instruction to transmit the received material to another receiving port when the second determining module 20 determines that the received material information of the received material is inconsistent with the to-be-received material information of the current receiving port.
Optionally, the receiving instruction sending module 30 is further configured to send a waiting instruction to wait for a next incoming material when the third determining module 40 determines that the incoming material with the incoming material information consistent with the information to be received does not fill the card holder of the current receiving port.
The card returning instruction sending module 50 is further configured to, when the third determining module 40 determines that the card holder of the current receiving port is not filled with the incoming material whose incoming material information is consistent with the information to be received, send a card returning instruction according to the received card forcibly returning instruction, so as to return to the card holder of the current receiving port.
Optionally, the collecting device further comprises a loading information resetting module 60 for resetting the loading information of the cardholder after ejecting a filled cardholder and replacing an empty cardholder, wherein the loading information comprises the number of currently loadable incoming material.
Optionally, the material receiving device further includes a fourth determining module and a fifth determining module.
When the first determining module 10 determines that the receiving mode is the batch receiving mode, the fourth determining module determines whether the batch information of the incoming material is consistent with the batch information of the current receiving port to be received. If the material receiving command is consistent with the material receiving command, the material receiving command sending module 30 sends a material receiving command to receive the material into the card holder of the current material receiving port; if the two materials are inconsistent, the receiving instruction sending module 30 sends a rejection instruction to transmit the materials to another receiving port, and the materials are collected into an empty card holder or a card holder loaded with the materials with the same incoming material information. The batch information may be a batch number of the incoming batch.
The fifth judging module judges whether the incoming materials of the batch enter the card holder, if so, the card returning instruction sending module 50 sends a card returning instruction to return to the card holder of the current material receiving port; if not, the receiving instruction sending module 30 sends a waiting instruction to wait for the next incoming material until all the incoming materials of the batch enter the current card holder, or the card returning instruction sending module 50 sends a card returning instruction according to the received card forcibly returning instruction to return the card holder of the current receiving port.
Fig. 7 is a schematic structural diagram of the material receiving apparatus provided in the embodiment of the present invention, and as shown in fig. 7, the material receiving apparatus includes a processor 70, a memory 71, a communication module 72, an input device 73, and an output device 74; the number of processors 70 in the device may be one or more, and one processor 70 is taken as an example in fig. 7; the processor 70, the memory 71, the communication module 72, the input device 73 and the output device 74 in the apparatus may be connected by a bus or other means, which is exemplified in fig. 7.
The memory 71 is used as a computer-readable storage medium for storing software programs, computer-executable programs, and modules, such as the modules corresponding to a receiving method in the embodiment (for example, the first determining module 10, the second determining module 20, the receiving instruction sending module 30, the third determining module 40, and the card returning instruction sending module 50 in a receiving device). The processor 70 executes various functional applications of the device and data processing by running software programs, instructions and modules stored in the memory 71, so as to realize the material receiving method.
The memory 71 may mainly include a storage program area and a storage data area, wherein the storage program area may store an operating system, an application program required for at least one function; the storage data area may store data created according to use of the device, and the like. Further, the memory 71 may include high speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid state storage device. In some examples, the memory 71 may further include memory located remotely from the processor 70, which may be connected to the device over a network. Examples of such networks include, but are not limited to, the internet, intranets, local area networks, mobile communication networks, and combinations thereof.
And the communication module 72 is used for establishing connection with the display screen and realizing data interaction with the display screen. The input device 73 may be used to receive input numeric or character information and generate key signal inputs relating to user settings and function control of the apparatus.
The material receiving device provided by this embodiment can perform the material receiving method provided by any embodiment of the present invention, and has corresponding functions and advantages.
Embodiments of the present invention further provide a computer-readable storage medium, where the computer-executable instructions, when executed by a computer processor, are configured to perform a method for receiving material, where the method includes:
determining a receiving mode, wherein the receiving mode comprises a model receiving mode and a batch receiving mode;
when the material receiving mode is determined to be the model material receiving mode, if the incoming material information of the incoming material is judged to be consistent with the information to be received of the current material receiving port, a material receiving instruction is sent out to receive the incoming material into the card holder of the current material receiving port, wherein the information to be received comprises the incoming material type and the incoming material model, the incoming material type represents a process flow, and the incoming material model represents a process parameter;
and if the incoming material information and the incoming material information which is consistent with the information to be received are judged to fill the card clamp of the current receiving port, sending a card withdrawing instruction to withdraw from the card clamp of the current receiving port.
Of course, the computer-readable storage medium provided in the embodiments of the present invention has computer-executable instructions that are not limited to the method operations described above, and may also perform related operations in the material receiving method provided in any embodiment of the present invention.
From the above description of the embodiments, it is obvious for those skilled in the art that the present invention can be implemented by software and necessary general hardware, and certainly, can also be implemented by hardware, but the former is a better embodiment in many cases. Based on such understanding, the technical solutions of the present invention may be embodied in the form of a software product, which can be stored in a computer-readable storage medium, such as a floppy disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a FLASH Memory (FLASH), a hard disk or an optical disk of a computer, and includes several instructions for enabling a computer device (which may be a personal computer, a server, or a network device) to execute the methods according to the embodiments of the present invention.
It should be noted that, in the embodiment of the receiving device, each included unit and module are only divided according to functional logic, but are not limited to the above division, as long as the corresponding function can be realized; in addition, specific names of the functional units are only for convenience of distinguishing from each other, and are not used for limiting the protection scope of the present invention.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims (13)

1. A material receiving method is characterized by comprising the following steps:
determining a receiving mode, wherein the receiving mode comprises a model receiving mode and a batch receiving mode;
when the receiving mode is determined to be the model receiving mode, if the incoming material information of the incoming material is judged to be consistent with the information to be received of the current receiving port, a receiving instruction is sent out to receive the incoming material to a clamping of the current receiving port, wherein the information to be received comprises the incoming material type and the incoming material model, the incoming material type represents a process flow, and the incoming material model represents a process parameter;
if the incoming material with the incoming material information consistent with the information to be received is judged to be full of the card holder of the current receiving port, sending a card returning instruction to return the card holder of the current receiving port;
the determination of the model material receiving mode comprises the following steps: if the quantity of the batch of incoming materials is less than the quantity of the incoming materials which can be loaded by the clips, determining that the receiving mode is a model receiving mode; otherwise, determining the receiving mode as the batch receiving mode;
the model receiving mode comprises incoming materials with the same incoming material type and the same incoming material model;
when the receiving mode is determined to be the batch receiving mode, if the batch information of the incoming material is judged to be consistent with the batch information to be received of the current receiving port, a receiving instruction is sent out so as to receive the incoming material into the card holder of the current receiving port;
if the incoming materials of the batch are judged to enter the card holder, a card withdrawing instruction is sent out so as to withdraw from the card holder of the current material receiving port;
the implementation mode of the model material receiving mode is as follows: when the user judges that the quantity of the supplied materials is insufficient, the user inputs a switch selection signal to determine that the receiving mode is the model receiving mode, otherwise, the receiving mode is the batch receiving mode.
2. The receiving method of claim 1, wherein the step of judging that the incoming material information of the incoming material is consistent with the information to be received of the current receiving port comprises the following steps:
receiving equipment information of process equipment bound by the incoming material in a previous working procedure, wherein the equipment information comprises a process flow and process parameters;
and if the equipment information is judged to be consistent with the information to be received, determining that the incoming material information is consistent with the information to be received.
3. The material receiving method of claim 1, further comprising:
and if the incoming material information of the incoming material is judged to be inconsistent with the information to be received of the current receiving port, sending a rejection instruction to transmit the incoming material to another receiving port.
4. The material receiving method of claim 1, further comprising:
and if the incoming material with the incoming material information consistent with the information to be received is judged not to fill the card holder of the current receiving port, sending a waiting instruction to wait for the next incoming material, or sending a card returning instruction according to a received card forcibly returning instruction to withdraw the card holder of the current receiving port.
5. The material receiving method of claim 1, further comprising:
after exiting a filled cardholder and replacing an empty cardholder, the loading information of the cardholder is reset, wherein said loading information comprises the number of currently loadable incoming material.
6. A material collecting device, its characterized in that includes:
the first judging module is used for judging whether the current material receiving mode is a model material receiving mode; the receiving mode comprises a model receiving mode and a batch receiving mode;
the second judging module is used for judging whether the incoming material information of the incoming material is consistent with the information to be received of the current receiving port or not when the receiving mode is determined to be the model receiving mode;
the receiving instruction sending module is used for sending a receiving instruction when the incoming material information of the incoming material is determined to be consistent with the information to be received of the current receiving port, so that the incoming material is received into the clamping of the current receiving port; the information to be received comprises an incoming material type and an incoming material type, wherein the incoming material type represents a process flow, and the incoming material type represents a process parameter;
the third judging module is used for judging whether incoming materials with the incoming material information consistent with the information to be received fill the clamp of the current receiving port or not;
the card returning instruction sending module is used for sending a card returning instruction to withdraw from the card holder of the current material receiving port when the fact that the incoming material with the incoming material information consistent with the information to be received is full of the card holder of the current material receiving port is determined;
the determination of the model material receiving mode comprises the following steps: if the quantity of the batch of incoming materials is less than the quantity of the incoming materials which can be loaded by the clips, determining that the receiving mode is a model receiving mode; otherwise, determining the receiving mode as the batch receiving mode;
the model receiving mode comprises incoming materials with the same incoming material type and the same incoming material model;
when the receiving mode is determined to be the batch receiving mode, if the batch information of the incoming material is judged to be consistent with the batch information to be received of the current receiving port, a receiving instruction is sent out so as to receive the incoming material into the card holder of the current receiving port;
if the incoming materials of the batch are judged to enter the card holder, a card withdrawing instruction is sent out so as to withdraw from the card holder of the current material receiving port;
the implementation mode of the model material receiving mode is as follows: when the user judges that the quantity of the supplied materials is insufficient, the user inputs a switch selection signal to determine that the receiving mode is the model receiving mode, otherwise, the receiving mode is the batch receiving mode.
7. The material collecting device as claimed in claim 6, wherein said second judging module comprises:
the information receiving unit is used for receiving equipment information of process equipment bound by the incoming material in a previous process, wherein the equipment information comprises a process flow and process parameters;
and the information judgment unit is used for judging that the incoming material information is consistent with the information to be received when the equipment information is determined to be consistent with the information to be received.
8. The material collecting device as claimed in claim 6, wherein the material collecting instruction sending module is further configured to send a rejection instruction to send the incoming material to another material collecting port when it is determined that the incoming material information of the incoming material is inconsistent with the information to be collected of the current material collecting port.
9. The collecting device as claimed in claim 6,
the receiving instruction sending module is further configured to send a waiting instruction to wait for a next incoming material when it is determined that the incoming material with the incoming material information consistent with the information to be received does not fill the clip of the current receiving port;
or the card returning instruction sending module is further configured to send a card returning instruction according to the received card forcibly returning instruction to return the card holder of the current receiving port when it is determined that the card holder of the current receiving port is not filled with the incoming material whose incoming material information is consistent with the information to be received.
10. The material collecting device as claimed in claim 6, further comprising a loading information resetting module for resetting loading information of the cardholder after ejecting a full cardholder and replacing an empty cardholder, wherein said loading information comprises the number of currently loadable incoming materials.
11. The collecting device of claim 6, further comprising:
the fourth judging module is used for judging whether the batch information of the incoming material is consistent with the batch information to be received of the current receiving port or not when the receiving mode is determined to be the batch receiving mode; the receiving instruction sending module is further configured to send a receiving instruction to receive the incoming material to the card holder of the current receiving port when it is determined that the batch information of the incoming material is consistent with the batch information to be received of the current receiving port;
the fifth judging module is used for judging whether the incoming materials of the batch enter the card holder; the card returning instruction sending module is further used for sending a card returning instruction to return from the current card holder of the material receiving port when the incoming materials of the batch are determined to enter the card holder.
12. The utility model provides a receive material equipment which characterized in that includes:
one or more processors;
a memory for storing one or more programs;
when executed by the one or more processors, cause the one or more processors to implement the method of receiving material as recited in any of claims 1-5.
13. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out a receiving method according to any one of claims 1 to 5.
CN201810942474.6A 2018-08-17 2018-08-17 Material receiving method, device, equipment and storage medium Active CN109240224B (en)

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