TW201839705A - Sampling and testing management method - Google Patents

Abstract

A sampling and testing management method includes downloading a sampling task to a portable device from a server; moving the portable device to a sampling site according to a sampling route of the sampling task; sensing a sensing device at the sampling site by the portable device to generate sign up data and storing the sign up data in the portable device; performing a recording operation at the sampling site by the portable device to obtain recording data; testing a sample collected from a material at the sampling site so as to generate tested data; and sending the tested data to the server.

Description

Management method of sampling inspection

The invention relates to a management method for sampling inspection, especially a management method for sampling inspection for generating sign-in data and recording data using a portable device.

In the field of manufacturing, factories and production lines often stock a large number of raw materials and processed materials, and also produce many semi-finished products and finished products. Because the items and quantities of these materials may be huge, they are often sampled in practice. Sampling and inspection methods to monitor the quality of various materials in the plant area and production line. At present, the common method can be, for example, hiring a sampler to sample a material at a certain point, fill in paper documents, record the time and place of sampling, and then bring the sample of the material back to the inspection unit, let the inspector inspect the sample, and record the inspection result. This process is prone to errors or disadvantages in practice. For example, when the factory area is large, it is difficult to prevent the samplers from going out of work, and it is not easy to ensure that the samples are pre-preserved or obtained through correct sampling. In addition, it is not easy for the manager to supervise whether the inspector has actually inspected the sample, or a lack of inspection results has been filled in by the inspector. Even if the staff is not idle, when the sampling and inspection items in the factory area are numerous and the time involved is complicated, the traditional management methods may easily lead to the negligence of sampling and inspection management.

An embodiment of the present invention provides a sampling inspection management method including downloading a sampling task data from a server to a portable device; moving the portable device to a sampling point according to a sampling route of the sampling task data; the portable device The portable device senses one of the sensing devices of the sampling point to generate a check-in data, and stores the checked-in data in the portable device; the portable device performs a recording operation at the sampling point to obtain a recorded data; A sample is obtained from one of the first sampling points and a sample is performed to perform an inspection operation to obtain an inspection data; and the inspection data is transmitted to the server, wherein the inspection data may include an inspection time, an inspection photo, and / or an inspection result.

FIG. 1 is a flowchart of a management method 100 for sampling inspection in the embodiment of the present invention. Figure 2 is a schematic diagram of the application of sampling inspection in the embodiment of the present invention. FIG. 3 is a schematic diagram of the application of sampling inspection in another embodiment of the present invention. As shown in FIG. 1 and FIG. 2 or 3, the management method 100 may include the following steps.

Step 105: Download the sampling task data st from the server 205 to the first portable device 210;

Step 110: Move the first portable device 210 to the first sampling point L1 according to the sampling route of the sampling task data st;

Step 115: The first portable device 210 senses the first sensing device 231 of the first sampling point L1 to generate a first check-in data c1, and stores the first check-in data c1 in the first portable device 210;

Step 120: The first portable device 210 performs a recording operation at the first sampling point L1 to obtain a recording data r1.

Step 125: Perform an inspection operation on one sample sp1 obtained from the material m1 at the first sampling point L1 to obtain the inspection data td; and

Step 130: The first sign-in data c1, the record data r1, and the test data td are transmitted to the server 205.

Because the server, the portable device, the sensing device and the programs used in the embodiments of the present invention are used for sampling and inspection to ensure the quality of the materials, the system as shown in Figures 2 and 3 can be a quality inspection system. According to the embodiment of the present invention, in step 105, for example, the sampler holds the first portable device 210 and downloads the sampling task data st in an environment with a network (such as an office that can be connected to WiFi). In step 110, the sampler can carry and move the first portable device 210 to the first sampling point L1 according to the sampling route provided by the sampling task data st, where the first sampling point L1 can be a specific location. According to an embodiment, the first sampling point L1 may be an environment without a network. The recording operation in step 120 may include taking a picture, filling in a note, and the like. After step 120 is completed, the sample sp1 may be sent to the inspection site by a sampler, for example, and step 125 may be performed by the inspector at the inspection site, for example. However, this is only an example, and the present invention is not limited to this. Step 125 may also allow a sampler to perform on-site inspection and obtain inspection data td. The portable device described herein may be, for example, a smart phone, a tablet computer, a personal digital assistant (PDA), a customized device, or a suitable portable device. The server 205 may be, for example, a server at a remote management end. For example, when the sampling point is located at a cement factory in Guangxi Province, the server 205 may be located at the corporate headquarters of Shanghai, so that remote management can be achieved.

According to the embodiment of the present invention, step 130 may include transmitting the first check-in data c1 and the record data r1 from the first portable device 210 to the server 205. For example, when the sampler finishes sampling and returns to the environment with the network, the first sign-in data c1 and the recorded data r1 can be uploaded to the server 205.

According to the embodiment of the present invention, step 130 may include transmitting the inspection data td from the instrument 255 to the server 205, and the inspection operation of step 125 may be performed by the instrument 255. If the test data td is to be transmitted from the instrument 255 to the server 205, the instrument 255 must be connected to the server 205 by wired and / or wireless means, and the server 205 must have access to the control interface of the instrument 255. Programmable logic controller (PLC) interface and so on.

According to another embodiment of the present invention, as shown in FIG. 3, step 130 may include transmitting the inspection data td from the second portable device 220 to the server 205, wherein the inspection operation is performed by the instrument 255, and the instrument 255 inspects the sample After sp1 obtains the test data td, it may be connected with the second portable device 220 to enable the second portable device 220 to collect the test data td, or the tester may fill the test data td into the second portable device 220. FIG. 3 is a schematic diagram of a usage scenario. The first portable device 210 described herein may be a portable device used for sampling, and the second portable device 220 may be a portable device used for testing a sample. In special cases, for example, when the sampler and the inspector are the same person, the first portable device 210 and the second portable device 220 described in FIG. 3 may be integrated into the same device.

According to the embodiment of the present invention, the material m1 located at the first sampling point L1 may change with time or conditions. For example, the material produced at the shipping port may be different daily or weekly. Therefore, the method provided by the embodiment of the present invention may further include The sampler selects material m1 at the first sampling point L1 according to the situation. This will be described below.

According to the embodiment of the present invention, the server 205 can download the predetermined time period tp1 to the first portable device 210. If the time when the first portable device 210 stays at the first sampling point L1 does not match the predetermined time period tp1, the server 205 can send Warning signal. FIG. 4 is a schematic diagram of the application of sampling inspection in another embodiment of the present invention. The first portable device 210 can be moved from the first sampling point L1 to the second sampling point L2 according to the sampling route in the sampling task data st, and the second sensing device 232 can be sensed to generate the second sign-in data c2. The time of the second check-in data c2 and the time of the first check-in data c1 are estimated to generate the time that the first portable device 210 stays at the first sampling point L1. The predetermined period tp1 may correspond to a set of upper and lower limit times. If the time that the first portable device 210 stays at the first sampling point L1 does not reach the lower limit or exceeds the upper limit, it is not consistent. The sampler may perform a recording operation (such as writing a description, taking a picture, etc.) at the second sampling point L2 to generate recording data r2 and store it in the first portable device 210. The first sensing device 231 and the second sensing device 232 may be, for example, a radio frequency (RF) sensing device, a near field communication (NFC) sensing device, or a suitable sensing device.

FIG. 5 is a schematic diagram of a setting interface 510 of the server 205 according to an embodiment of the present invention. The setting interface 510 can be used to set sampling points in a factory area or a material storage location, such as the first sampling point L1 and the second sampling point L2 described above. Among them, the field 510a can set the name of the sampling point, and the field 510b can set the material to be sampled. If the material at the sampling point may change with time or on-site conditions, the sampler can choose on-site. The field 510c can set whether the sampled material is a factory-made material or goods, and if it is, it can correspond to a factory batch number.

FIG. 6 is a schematic diagram of a setting interface 610 of the server 205 according to an embodiment of the present invention. The setting interface 610 can be used to set a sampling route during sampling, and each sampling route can preset a sampling point to which a sampler should go. The aforementioned predetermined time period tp1 can be set through the field 610a. The upper limit and lower limit of the predetermined time period can be set through the fields 610b and 610c for later determination of whether a warning signal is generated.

FIG. 7 is a schematic diagram of a setting interface 710 of the server 205 according to an embodiment of the present invention. When the sampled material is a factory-made product, the setting interface 710 can be used to set the batch number of the above-mentioned material for the sampler to select on the portable device. For example, the factory batch number can be set through field 710a.

FIG. 8 is a schematic diagram of an interface for the first portable device 210 to select and download a sampling route in the embodiment of the present invention. For example, the sampler can click on the field 810a to select the sampling route of "Phase 1 sampling". As shown in Figure 8, the route can include multiple sampling points, such as "bucket pick-up", "sloping zipper machine" "Wait. FIG. 9 is a schematic diagram of a list of sampling points on the interface of the first portable device 210 according to an embodiment of the present invention. After selecting and downloading the sampling route through the interface of FIG. 8 above, a list of multiple sampling points can be seen. The sampler can move the first portable device 210 to a sampling point, such as the sampling point described in the field 910a, and sense the sensing device of the sampling point as described in step 115 of FIG. 1 to generate check-in data. The sampling route described here may correspond to the sampling route of the sampling task data st in FIG. 2 described above.

FIG. 10 is a schematic diagram of an interface of the first portable device 210 corresponding to the sampling point in the embodiment of the present invention. Taking the scenario in which the first portable device 210 is moved to the first sampling point L1 in FIGS. 1 and 2 as an example, the sampler can perform a recording operation at the first sampling point L1, and the obtained log data r1 can include the first The description of the column 1010a in FIG. 10 and the photos of the sampling points in the column 1010b. You can set the upper and lower limits on the number of photos, for example, a minimum of 1, a maximum of 10, and so on. If the first portable device 210 leaves without sensing the first sensing device 231, the field 1010rf can display "Unread RFID" (this description can be other text), and the relevant data of this sampling point will be uploaded to the servo After the device 205, a follow-up inspection process can be performed, for example, supplementary instructions by the sampler's supervisor. If the sampled material has been set in advance, field 1010n can display the name of the material. The time corresponding to this sampling point can be displayed in the field 1010t, and this time can correspond to the time of the sensing device of the portable device sensing the sampling point. Each sampling can have a sampling order number, which is displayed in the field 1010k. In other words, each sample can have a corresponding sampling order number. For example, if the same batch of material m1 is sampled respectively in the morning and afternoon to obtain two samples, the sample in the morning may correspond to one sample order number, and the sample in the afternoon may correspond to another sample order number. According to another embodiment of the present invention, if the material to be sampled is not set in advance, for example, the material at the sampling point may change with the date, the field 1010n in FIG. 10 can be selected by the sampler, for example, by pulling down Menu selection.

FIG. 11 is a schematic diagram of an interface corresponding to a sampling point of the first portable device 210 in another embodiment of the present invention. Figure 11 is similar to Figure 10, however, the material at the sampling point in Figure 11 can be factory-made materials (such as factory cement). Field 1110a can be used to select the batch number of the sampled material. The factory batch number here may correspond to the factory batch number set in the column 710a of FIG. 7.

FIG. 12 is a schematic diagram of a setting interface 1210 of the server 205 according to an embodiment of the present invention. The setting interface 1210 can be used to query the sampling result. If the server 205 is used to manage multiple plant areas, the field 1210a can select the plant area. Field 1210b can select the sampling route, and field 1210c can select the sampling time. After the fields 1210a, 1210b, and 1210c are selected, you can query the sampling conditions of the corresponding multiple sampling points. This information can be based on the check-in data and record data obtained by the portable device at the sampling points (such as the first check-in data c1 in Figure 2). And record data r1, etc.) are aggregated and displayed.

According to an embodiment of the present invention, the server 205 may be set to stop sampling. For example, if equipment in the factory area is shut down and overhauled, sampling can be set to stop.

FIG. 13 is a schematic diagram of a setting interface 1310 on the server 205 according to an embodiment of the present invention. The setting interface 1310 can be used to set the inspection items of the sample of the material. For example, field 1310a can set the type, name, and code of the material, field 1310b can click the inspection item, and field 1310c can correspond to the inspection item, and select a suitable unit. The field 1310d may select whether the inspection is performed on a portable device, for example, as shown in FIG. 3, whether the second portable device 220 records and transmits the inspection data td to the server 205. Field 1310e can choose whether to perform the test on a single sample, or can test multiple samples together. The field 1310f can set the inspection frequency, the number of days allowed from sampling to inspection, and the upper and lower limits of the number of days.

FIG. 14 is a schematic diagram of a setting interface 1410 of the second portable device 220 according to an embodiment of the present invention. As in the application scenario of FIG. 3, the field 1410a of the setting interface 1410 can set the materials to be tested, and the field 1410b can set the inspection items. After selection, you can click the field 1410c to execute the query, and enter the interface of FIG. 15. FIG. 15 is a schematic diagram of a setting interface 1510 of the second portable device 220 according to an embodiment of the present invention. Field 1510a can be used to select the sampling order number to be inspected.

FIG. 16 is a schematic diagram of a setting interface 1610 of the second portable device 220 according to an embodiment of the present invention. Taking the third figure as an example, when inspecting the sample sp1, the inspector can fill in the inspection value in the field 1610a of the setting interface 1610, fill in the description in the field 1610b, and take a photo during the inspection in the field 1610c. The upper and lower limit of the number of photos can be set here, for example, at least one and a maximum of ten. The photo here may be, for example, when the instrument 255 inspects the sample sp1, the meter display of the instrument 255 is displayed for memorization, and it can be confirmed that the inspector has actually inspected. The inspection data of fields 1610a, 1610b, and 1610c may correspond to the inspection data td shown in Figs. Field 1610d displays "Single Sample", which indicates that the test is performed on a single sample. If the inspection is performed on multiple samples in combination, the field 1610d may, for example, display "combined sample", which may correspond to the setting of the field 1310e in Fig. 13.

FIG. 17 is a schematic diagram of a query interface 1710 on the server 205 according to an embodiment of the present invention. The query interface 1710 can be used to query the inspection results. Field 1710a can select the name of the material to be queried, field 1710b can select the time (such as date), field 1710c can select the factory area to be queried, and then click the field 1710d. A list of inspection results is visible.

The above-mentioned interfaces of the first portable device and the second portable device may be implemented by, for example, a customized mobile application (mobile application, abbreviated as app). The server-side interface can be designed, for example, as a webpage, with a browser for users, or a dedicated application. The interfaces shown in the above figures are only examples, which are used to illustrate the functions that the embodiments of the present invention can have, but other reasonable graphical user interface (GUI) or interface designs still fall within the scope of the present invention.

In summary, by using the sampling inspection management method provided by the embodiments of the present invention and the interface management method described above, the lack of easy management of the sampling and inspection process can be effectively improved, and it can be reduced by proper management. The lack of sampling or inspector's absence or negligence can also realize remote management. According to the embodiment, the relevant sampling inspection records can also be systematically checked. Therefore, the invention is beneficial to the improvement of sampling management and quality inspection fields. The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the scope of patent application of the present invention shall fall within the scope of the present invention.

100‧‧‧ Management methods

105 to 130‧‧‧ steps

205‧‧‧Server

210‧‧‧ The first portable device

220‧‧‧ Second portable device

231‧‧‧First sensor

st‧‧‧Sampling mission information

m1‧‧‧Material

L1‧‧‧First sampling point

L2‧‧‧Second sampling point

c1‧‧‧ first sign-in information

c2‧‧‧Second sign-in information

r1, r2‧‧‧Record data

td‧‧‧Inspection data

255‧‧‧ Instrument

sp1‧‧‧sample

tp1‧‧‧ scheduled time

510, 610, 710, 1210, 1310, 1410, 1510, 1610‧‧‧ Setting interface

1710‧‧‧Query Interface

510a to 510c, 610a to 610c, 710a, 810a, 910a, 1010a, 1010b, 1010t, 1010n, 1010k, 1010rf, 1110a, 1210a to 1210c, 1310a to 1310f, 1410a to 1410c, 1510a, 1610a to 1610d, 1710a to 1710d‧ ‧Field

FIG. 1 is a flowchart of a management method for sampling inspection in the embodiment of the present invention. Figure 2 is a schematic diagram of the application of sampling inspection in the embodiment of the present invention. FIG. 3 is a schematic diagram of the application of sampling inspection in another embodiment of the present invention. FIG. 4 is a schematic diagram of the application of sampling inspection in another embodiment of the present invention. FIG. 5 is a schematic diagram of a setting interface of a server according to an embodiment of the present invention. FIG. 6 is a schematic diagram of a setting interface of a server according to an embodiment of the present invention. FIG. 7 is a schematic diagram of a setting interface of a server according to an embodiment of the present invention. FIG. 8 is a schematic diagram of an interface for the first portable device to select and download a sampling route in the embodiment of the present invention. FIG. 9 is a schematic diagram of a list of sampling points on the interface of the first portable device according to the embodiment of the present invention. FIG. 10 is a schematic diagram of an interface of the first portable device corresponding to the sampling point in the embodiment of the present invention. FIG. 11 is a schematic diagram of an interface of a first portable device corresponding to a sampling point in another embodiment of the present invention. FIG. 12 is a schematic diagram of a setting interface of a server according to an embodiment of the present invention. FIG. 13 is a schematic diagram of a setting interface of a server according to an embodiment of the present invention. FIG. 14 is a schematic diagram of a setting interface of a second portable device according to an embodiment of the present invention. FIG. 15 is a schematic diagram of a setting interface of a second portable device according to an embodiment of the present invention. FIG. 16 is a schematic diagram of a setting interface of a second portable device according to an embodiment of the present invention. FIG. 17 is a schematic diagram of a query interface on a server according to an embodiment of the present invention.

Claims (10)

A sampling inspection management method includes: downloading a sampling task data from a server to a first portable device; moving the first portable device to a first sampling point according to a sampling route of the sampling task data; the The first portable device senses a first sensing device at one of the first sampling points to generate a first check-in data, and stores the first check-in data in the first portable device; the first portable device is in the first portable device; A recording operation is performed at a sampling point to obtain a recording data; an inspection operation is performed on a sample obtained from a material at the first sampling point to obtain an inspection data; and the first check-in data and the recording data And the inspection data is transmitted to the server. The method according to claim 1, wherein transmitting the first check-in data, the record data, and the inspection data to the server comprises: transmitting the first check-in data and the record data from the first portable device to The server. The method according to claim 1 or 2, wherein transmitting the first check-in data, the record data, and the inspection data to the server comprises: transmitting the inspection data from an instrument to the server; wherein the inspection operation Performed by this instrument. The method according to claim 1 or 2, wherein transmitting the first check-in data, the record data, and the inspection data to the server comprises: transmitting the inspection data from a second portable device to the server; The inspection operation is performed by an instrument. The method according to claim 1, further comprising: selecting the material at the first sampling point. The method according to claim 1, further comprising: downloading a predetermined period from the server to the first portable device; and if the time that the first portable device stays at the first sampling point does not conform to the predetermined period , The server sends a warning signal. The method according to claim 1, further comprising: downloading a predetermined period from the server to the first portable device; moving the first portable device from the first sampling point to a second according to the sampling route Sampling point; the first portable device senses a second sensing device of one of the second sampling points to generate a second check-in data; according to a time point when the first check-in data contains and a time when the second check-in data contains one Point to generate the time that the first portable device stays at the first sampling point; if the time that the first portable device stays at the sampling point does not meet the predetermined time period, the server sends an alert signal. The method according to claim 1, further comprising: setting a group of inspection items for the sample; wherein performing the inspection operation on the sample includes: performing the inspection operation on the sample according to the group of inspection items. The method according to claim 1, wherein performing the inspection operation on the sample comprises: measuring a characteristic value of the sample with an instrument; and photographing a measurement screen of the instrument; wherein the inspection data includes the characteristic value And the measurement screen. The method according to claim 1, further comprising: recording a factory batch number at the first sampling point on the first portable device, wherein the factory batch number corresponds to the material.