CN102663536A - Method for on-line automatic information tracking of steel tubes - Google Patents
Method for on-line automatic information tracking of steel tubes Download PDFInfo
- Publication number
- CN102663536A CN102663536A CN2012100650509A CN201210065050A CN102663536A CN 102663536 A CN102663536 A CN 102663536A CN 2012100650509 A CN2012100650509 A CN 2012100650509A CN 201210065050 A CN201210065050 A CN 201210065050A CN 102663536 A CN102663536 A CN 102663536A
- Authority
- CN
- China
- Prior art keywords
- information
- steel pipe
- production
- digital
- steel tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- General Factory Administration (AREA)
Abstract
The invention discloses a method for on-line automatic information tracking of steel tubes. Original information of a steel tube is sent to a steel tube information identification system through a port, the system converts the original digital-value information to bar code and digital-value information, and the bar code and digital-value information is tagged on the surface of the steel tube. An information identification system collects images of the steel tube surface in each work position of a production line, and the images are converted to recordable digital-value original information. The digital-value information is combined with the production information generated in each work position of the production line through an industrial network information port system, and finally a complement of steel tube information is achieved. The method uses a coding system of binary system or Gray code, and is advantaged by simple coding system, redundant function, high identification rate, and automatic identification function. The method is not only suitable to be applied in steel tube production lines, but also in steel plate production lines or other production lines with relatively poor work condition.
Description
Technical field
The present invention relates to a kind of automatic information tracking, especially relate to a kind of steel pipe automatic information on-line tracing method.
Background technology
Pipe production line much all is to organize production according to batch waiting, and can't accurately locate the information of every steel pipe, through regular meeting because scheduling or steel pipe roll off the production line etc. factor, cause information dropout or mix situation such as batch production.Also having some to pass through hand beats modes such as Print Label and on steel pipe, identifies; And realize following the tracks of in modes such as follow-up station scanning barcodes through manual work, but because the industrial flow of steel pipe's production is long, operating mode is responsible; The various abominable situations of water wet goods are arranged again during this time; Also can often cause sign situation such as to lose, and expend this mode of bigger manpower organization, ruuning situation is also not ideal.
Summary of the invention
Deficiency in view of background technology and mode of production existence the object of the present invention is to provide a kind of steel pipe automatic information on-line tracing method.
In order to reach the foregoing invention purpose, the technical scheme that the present invention adopts is:
Steel pipe raw information is passed through industrial network information interface systems communicate in the steel pipe information mark system by MES or ERP network; The steel pipe information mark system converts the steel pipe raw information of digital quantity to bar code+digital information and is identified at steel tube surface; The steel pipe information identification system is gathered the image of steel tube surface in each station of production line; And be recordable digital quantity raw information with this image transitions; Through industrial network information interface system the production information that produces in each station on said digital information and the production line is combined, finally realize replenishing of steel pipe information.
Described steel pipe information mark system comprises shower nozzle, pump cabinet, coding controller, PLC control system and identification code control computer; The identification code control computer adopts the coded system of scale-of-two or Gray code, and adds check bit, converts steel pipe raw information into bar code+digital information, and through shower nozzle, the pump cabinet, coding controller and PLC control system realize the online sign of encoding; This sign has information redundance, adopts quick-drying lacquer simultaneously, is coded in the abominable production procedure circulation still can keep.
Described steel pipe information identification system comprises industrial camera, camera lens, polaroid, light source, computing machine and code recognition system; Industrial camera, camera lens, polaroid, light source use the steel pipe image in the computing machine, the picture information decoding of steel pipe are become the recordable original figure amount information of steel pipe by computing machine and code recognition system.
Described industrial network information interface system adopts RS232, RS422 or RS485, and each station of the interface mode of Ethernet and production line carries out information interaction, and the steel pipe of integration the most at last is transferred in ERP or the MES system.
The beneficial effect that the present invention has is:
1) in the steel pipe's production process, can realize the full automatic material tracking of real-time online to the steel pipe whole process of production.
2) in realizing full automatic material tracking process, use the steel pipe identification system, steel pipe is pursued a sign, adopt scale-of-two or gray encoding mode, the bar code and the information content directly are identified to steel tube surface.The coded system that adopts is simple, and bar code is used for machine recognition, and the information content adopts artificial cognition and verification, and accuracy is high, and adopts quick-drying lacquer, and is not easy to wear.
3) the steel pipe information identification system can be gathered the image of steel tube surface at each station that produces data, because the whole coded system of steel pipe tracker is simple, redundancy is arranged again, and discrimination is high, possesses the function of automatic identification.
4) through the industrial network information interface steel pipe information that the steel pipe information identification system obtains is combined with production information again, and can upload the data in ERP or the MES system through this network interface, tangible steel pipe information in linearize and informationization.
5) utilize the present invention can make the production system of steel pipe and logistic track, quality tracing reach a kind of new height, realize also being a kind of technology of Internet of things on the pipe production line the tracking in steel pipe's production and the logistics progress by a real-time online.
6) this method is not limited to be used in pipe production line, can use at steel plate or the more abominable production line of other conditions.
Description of drawings
Fig. 1 is a frame diagram of the present invention.
Fig. 2 is the present invention's arrangenent diagram on car silk production line.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described.
As shown in Figure 1, the present invention comprises steel pipe information mark system, steel pipe information identification system, three parts of industrial network information interface system; Wherein steel pipe raw information is passed through industrial network information interface systems communicate in the steel pipe information mark system by MES or ERP network; The steel pipe information mark system converts the steel pipe raw information of digital quantity to bar code+digital information and is identified at steel tube surface; The steel pipe information identification system is gathered the image of steel tube surface in each station of production line; And be recordable digital quantity raw information with this image transitions; Through industrial network information interface system the production information that produces in each station on said digital information and the production line is combined, finally realize replenishing of steel pipe information.
As shown in Figure 1, described steel pipe information mark system comprises shower nozzle, pump cabinet, coding controller, PLC control system and identification code control computer; The identification code control computer adopts the coded system of scale-of-two or Gray code, and adds check bit, converts steel pipe raw information into bar code+digital information, and through shower nozzle, the pump cabinet, coding controller and PLC control system realize the online sign of encoding; This sign has information redundance, adopts quick-drying lacquer simultaneously, is coded in the abominable production procedure circulation still can keep.
As shown in Figure 1, described steel pipe information identification system comprises industrial camera, camera lens, polaroid, light source, computing machine and code recognition system; Industrial camera, camera lens, polaroid, light source use the steel pipe image in the computing machine, the picture information decoding of steel pipe are become the recordable original figure amount information of steel pipe by computing machine and code recognition system.
As shown in Figure 1, described industrial network information interface system adopts RS232, RS422 or RS485, and each station of the interface mode of Ethernet and production line carries out information interaction, and the steel pipe of integration the most at last is transferred in ERP or the MES system.
As shown in Figure 2, be system's implementation process on car silk production line, the ERP or the MES database server of a full factory of configuration are used for production scheduling and information record on the car silk production line.All be to organize production according to lot number on pipe production line, every steel pipe of a collection of steel pipe all has one sequence number, and this sequence number is unique in process of production.Steel pipe is in the thermal treatment through front end, shrend, low temperature oven; Aligning; After the technology such as cold bed and flaw detection, the steel pipe identification system obtains a sequence number of steel pipe from ERP or MES, and a sequence number is encoded; And increase corresponding checking data formation bar code, and bar code is added the surface at steel pipe such as the content identification of propping up sequence number.Steel pipe is through hardness test; Middle process; 1# car silk, and through having produced some production datas after the inspection of 1# silk, the sequence number that the steel pipe recognition system will be discerned behind 1# silk inspection station combines with the production data of generation; The production data content long pass that to prop up sequence number+generation through the industrial network interface system replenishes the information content of this sequence number to ERP or MES server; Knot hoop twist connect station after; The sequence number that the steel pipe recognition system will be discerned is twisted the production information that connects the equipment generation with the knot hoop and is combined; The production data content long pass that to prop up sequence number+generation through the industrial network interface system replenishes the information content of this sequence number to ERP or MES server; Behind latus rectum hydraulic pressure station; The sequence number that the steel pipe recognition system will be discerned combines with the production information that the latus rectum hydraulic equipment produces; The production data content long pass that to prop up sequence number+generation through the industrial network interface system replenishes the information content of this sequence number to ERP or MES server; Again through after middle process that does not produce data and the 2# car silk that produces data, the inspection of 2# silk; The sequence number that the steel pipe recognition system will be discerned combines with the production information that 2# car silk and 2# silk inspection equipment produce; The production data content long pass that to prop up sequence number+generation through the industrial network interface system replenishes the information content of this sequence number to ERP or MES server; Steel pipe is through last protection ring station; Before spray mark oiling station; After the sequence number that the steel pipe recognition system will be discerned is obtained, call out from ERP or MES system through the production line complete information of industrial network interface system, and information is passed to jet marking device steel pipe; The information content of steel pipe is identified at the surface of steel pipe, thereby accomplishes the steel pipe automatic information tracker on car silk production line.Final production information content identification has been arranged; Steel pipe can both be through the heat (batch) number of steel pipe in any one place; A lot number and a sequence number access entire job flow process and the production data of this steel pipe on production line from ERP or MES data, realize the material tracking of steel pipe and the function of quality tracing.
With reference to accompanying drawing, the foregoing description is provided.To help to understand the present invention through embodiment, but not limit content of the present invention.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.
Claims (4)
1. on-line automatic information tracking method of steel pipe; It is characterized in that: steel pipe raw information is passed through industrial network information interface systems communicate in the steel pipe information mark system by MES or ERP network; The steel pipe information mark system converts the steel pipe raw information of digital quantity to bar code+digital information and is identified at steel tube surface; The steel pipe information identification system is gathered the image of steel tube surface in each station of production line; And be recordable digital quantity raw information with this image transitions, through industrial network information interface system the production information that produces in each station on said digital information and the production line is combined, finally realize replenishing of steel pipe information.
2. the on-line automatic information tracking method of a kind of steel pipe according to claim 1 is characterized in that: described steel pipe information mark system comprises shower nozzle, pump cabinet, coding controller, PLC control system and identification code control computer; The identification code control computer adopts the coded system of scale-of-two or Gray code, and adds check bit, converts steel pipe raw information into bar code+digital information, and through shower nozzle, the pump cabinet, coding controller and PLC control system realize the online sign of encoding; This sign has information redundance, adopts quick-drying lacquer simultaneously, is coded in the abominable production procedure circulation still can keep.
3. the on-line automatic information tracking method of a kind of steel pipe according to claim 1 is characterized in that: described steel pipe information identification system comprises industrial camera, camera lens, polaroid, light source, computing machine and code recognition system; Industrial camera, camera lens, polaroid, light source use the steel pipe image in the computing machine, the picture information decoding of steel pipe are become the recordable original figure amount information of steel pipe by computing machine and code recognition system.
4. the on-line automatic information tracking method of a kind of steel pipe according to claim 1; It is characterized in that: described industrial network information interface system; Adopt RS232, RS422 or RS485; And each station of the interface mode of Ethernet and production line carries out information interaction, and the steel pipe of integrating the most at last is transferred in ERP or the MES system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100650509A CN102663536A (en) | 2012-03-13 | 2012-03-13 | Method for on-line automatic information tracking of steel tubes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100650509A CN102663536A (en) | 2012-03-13 | 2012-03-13 | Method for on-line automatic information tracking of steel tubes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102663536A true CN102663536A (en) | 2012-09-12 |
Family
ID=46773016
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100650509A Pending CN102663536A (en) | 2012-03-13 | 2012-03-13 | Method for on-line automatic information tracking of steel tubes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102663536A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056659A (en) * | 2013-01-29 | 2013-04-24 | 上海卡邦电气有限公司 | Automatic production device for cabinets |
| CN103448381A (en) * | 2013-08-19 | 2013-12-18 | 杭州浙大精益机电技术工程有限公司 | UV code spraying device of steel tube |
| CN103713866A (en) * | 2013-12-04 | 2014-04-09 | 中铁宝桥（南京）有限公司 | System and method for transmitting data among inkjet printing machines and ERP (enterprise resource planning) system |
| CN104091288A (en) * | 2014-07-08 | 2014-10-08 | 北海恒久天成技术开发有限公司 | Method for intelligently tracking tube numbers in circulating process of steel tube production line |
| CN107168272A (en) * | 2017-07-14 | 2017-09-15 | 山信软件股份有限公司 | A kind of cast tube process quality tracking system and method |
| CN108398918A (en) * | 2018-02-11 | 2018-08-14 | 湖南三德科技股份有限公司 | A kind of PLC information flows method, memory, PLC and system |
| CN111596634A (en) * | 2020-06-17 | 2020-08-28 | 中冶京诚工程技术有限公司 | Intelligent petroleum oil casing processing production system and production method |
| CN111723787A (en) * | 2019-03-20 | 2020-09-29 | 宝山钢铁股份有限公司 | Steel pipe branch-based tracking method based on 3D symbol |
| CN112052922A (en) * | 2020-08-11 | 2020-12-08 | 江苏常宝普莱森钢管有限公司 | Thread turning line branch-by-branch tracking system and tracking method thereof |
| CN112926563A (en) * | 2021-02-23 | 2021-06-08 | 辽宁科技大学 | Steel coil jet printing mark fault diagnosis system |
| CN114139565A (en) * | 2021-12-08 | 2022-03-04 | 湖北恒子工程技术有限公司 | Novel high-temperature tank number identification system |
| CN114749497A (en) * | 2022-05-07 | 2022-07-15 | 中冶东方工程技术有限公司 | Intelligent profile steel finishing production line |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0726539A2 (en) * | 1995-02-10 | 1996-08-14 | MANNESMANN Aktiengesellschaft | Spare parts tracking method |
| CN101256643A (en) * | 2008-01-26 | 2008-09-03 | 李春林 | Method for automatic generation of steel tube number |
| CN101927222A (en) * | 2010-07-13 | 2010-12-29 | 杭州浙大精益机电技术工程有限公司 | Antirust spraying device on outer surface of steel pipe |
| CN102077214A (en) * | 2008-06-26 | 2011-05-25 | V&M德国有限公司 | Method for the individual tracking of metallic hollow bodies |
| CN202038006U (en) * | 2010-11-30 | 2011-11-16 | 大连三高重工设备有限公司 | Control system of length measuring, weighting and printing device for steel tube |
-
2012
- 2012-03-13 CN CN2012100650509A patent/CN102663536A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0726539A2 (en) * | 1995-02-10 | 1996-08-14 | MANNESMANN Aktiengesellschaft | Spare parts tracking method |
| CN101256643A (en) * | 2008-01-26 | 2008-09-03 | 李春林 | Method for automatic generation of steel tube number |
| CN102077214A (en) * | 2008-06-26 | 2011-05-25 | V&M德国有限公司 | Method for the individual tracking of metallic hollow bodies |
| CN101927222A (en) * | 2010-07-13 | 2010-12-29 | 杭州浙大精益机电技术工程有限公司 | Antirust spraying device on outer surface of steel pipe |
| CN202038006U (en) * | 2010-11-30 | 2011-11-16 | 大连三高重工设备有限公司 | Control system of length measuring, weighting and printing device for steel tube |
Non-Patent Citations (2)
| Title |
|---|
| 刘智勇 等: "我国钢管企业信息化管理体系建设", 《钢管》 * |
| 王静刚: "无缝钢管标记识别系统的设计与实现", 《中国优秀硕士学位论文全文数据库 信息科技辑》 * |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056659A (en) * | 2013-01-29 | 2013-04-24 | 上海卡邦电气有限公司 | Automatic production device for cabinets |
| CN103056659B (en) * | 2013-01-29 | 2015-06-10 | 上海卡邦电气有限公司 | Automatic production device for cabinets |
| CN103448381A (en) * | 2013-08-19 | 2013-12-18 | 杭州浙大精益机电技术工程有限公司 | UV code spraying device of steel tube |
| CN103713866A (en) * | 2013-12-04 | 2014-04-09 | 中铁宝桥（南京）有限公司 | System and method for transmitting data among inkjet printing machines and ERP (enterprise resource planning) system |
| CN104091288A (en) * | 2014-07-08 | 2014-10-08 | 北海恒久天成技术开发有限公司 | Method for intelligently tracking tube numbers in circulating process of steel tube production line |
| CN107168272A (en) * | 2017-07-14 | 2017-09-15 | 山信软件股份有限公司 | A kind of cast tube process quality tracking system and method |
| CN108398918A (en) * | 2018-02-11 | 2018-08-14 | 湖南三德科技股份有限公司 | A kind of PLC information flows method, memory, PLC and system |
| CN111723787A (en) * | 2019-03-20 | 2020-09-29 | 宝山钢铁股份有限公司 | Steel pipe branch-based tracking method based on 3D symbol |
| CN111596634A (en) * | 2020-06-17 | 2020-08-28 | 中冶京诚工程技术有限公司 | Intelligent petroleum oil casing processing production system and production method |
| CN112052922A (en) * | 2020-08-11 | 2020-12-08 | 江苏常宝普莱森钢管有限公司 | Thread turning line branch-by-branch tracking system and tracking method thereof |
| CN112926563A (en) * | 2021-02-23 | 2021-06-08 | 辽宁科技大学 | Steel coil jet printing mark fault diagnosis system |
| CN112926563B (en) * | 2021-02-23 | 2024-01-02 | 辽宁科技大学 | Fault diagnosis system for steel coil spray printing mark |
| CN114139565A (en) * | 2021-12-08 | 2022-03-04 | 湖北恒子工程技术有限公司 | Novel high-temperature tank number identification system |
| CN114749497A (en) * | 2022-05-07 | 2022-07-15 | 中冶东方工程技术有限公司 | Intelligent profile steel finishing production line |
| CN114749497B (en) * | 2022-05-07 | 2024-04-30 | 中冶东方工程技术有限公司 | Intelligent shaped steel finishing production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102663536A (en) | Method for on-line automatic information tracking of steel tubes | |
| CN103150564A (en) | Plate surface code spraying character recognition device and method thereof | |
| CN108693194B (en) | Dot matrix code spraying machine vision automatic detection system for steel plate production line | |
| CN106971277A (en) | Bar Wire Product materiel tracking system and method | |
| CN104820849A (en) | Traceability system suitable for PCB manufacturing | |
| CN110942050A (en) | Automatic vending machine commodity identification system based on image processing | |
| CN103870934A (en) | Identifying system and method for billets on blanking production line of train wheels | |
| CN108470164A (en) | A kind of digital recognition system and method for financial statement | |
| CN108809258A (en) | A kind of photovoltaic module hot spot detecting system and hot spot detection method | |
| CN109543689A (en) | A kind of line upper shifting board base mark intelligent identifying system and method | |
| CN109291657B (en) | Convolutional neural network-based aerospace structure industrial Internet of things identification laser coding system | |
| CN109308500A (en) | A kind of online stamp and management system | |
| CN208679849U (en) | The online identity device of defective products and mark system | |
| CN103713866A (en) | System and method for transmitting data among inkjet printing machines and ERP (enterprise resource planning) system | |
| CN110384127A (en) | A kind of livestock ketone body marking method and marking device | |
| CN204496264U (en) | Middle plate finishing area secondary tracking means | |
| CN110142515A (en) | Blank laser marking device and method | |
| CN105205428B (en) | A kind of online clear counting apparatus, a kind of printing product digital management system and method | |
| CN103870786A (en) | Solar cell welding code identification system and solar cell welding code identification method | |
| CN111596634B (en) | Intelligent petroleum oil casing processing production system and production method | |
| CN206541321U (en) | Management system for tracking of the metal device in heat treatment process | |
| CN104751259A (en) | Method for intelligently tracking tube numbers in circulating process of steel tube production line | |
| CN105787845A (en) | Liquid medicine tracing back system and method | |
| CN107168272A (en) | A kind of cast tube process quality tracking system and method | |
| CN103513609B (en) | The external compensating control method of a kind of numerical control machining tool heat error based on auxiliary coder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120912 |