CN103870934A - Identifying system and method for billets on blanking production line of train wheels - Google Patents
Identifying system and method for billets on blanking production line of train wheels Download PDFInfo
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- CN103870934A CN103870934A CN201410109103.1A CN201410109103A CN103870934A CN 103870934 A CN103870934 A CN 103870934A CN 201410109103 A CN201410109103 A CN 201410109103A CN 103870934 A CN103870934 A CN 103870934A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses an identifying system and method for billets on a blanking production line of train wheels, and belongs to the technical field of manufacturing industry informatization. The identifying system is composed of a code spraying identifying subsystem, a scanning recognition subsystem and others, after bar stocks are cut off through a cold sawing machine to obtain the train wheel billets through blanking, the end face of each billet is sprayed with a unique identifying code through a code spraying machine, each code is composed of eight Arabic numerals and a corresponding bar code, the corresponding billet heat number, the specification, the section number, the length, the weight, the number of the cold sawing machine, the name of an operator and other basic documents are stored in a data base, when the billets reach the underneath of an image scanner, the identifying codes are read by the image scanner and compared with an upper computer, the qualified billets meeting production plan batch numbers enter a heating furnace in sequence, and the unqualified billets are rejected. The identifying system builds basic data for follow-on production of the wheels, product tracking and identifying code attachment, wherein the identifying codes correspond to the product parameters uniquely.
Description
Technical field:
The invention belongs to manufacturing informatization technical field, be specifically related to a kind of train wheel discharging production line steel billet tag system and identification method thereof.
Background technology:
For the modern plant of automatic continuous production, in order to ensure product quality and production procedure efficiently to be controlled, just must set up product identification trace information management system, in production whole process, product is followed the tracks of, in the process of following the tracks of, manufacturing information, the performance information etc. of product are recorded, and these information are corresponding one by one with single product, produce, generate product database, improve roll off the production line qualification rate and finished product is carried out to quality analysis of product thereby realize follow-up of product quality, automatic monitoring.Before product export, stamp Quick Response Code thereon, be beneficial to user understand product for information about and quality tracing.
Train wheel is one of part of most critical in all kinds of train apparatus, also be excessive risk product, all kinds of wheel products are key products of Ma Gang, quality is primary, there is very high requirement at aspects such as security, reliability, trackabilities (national legislation requirement), realize the single-piece all-the-way tracking of process of producing product, for quality management, quality inquiry provide authentic data, if do not stamp special implication and reflect the identification code of quality information, wheel products export is impossible, particularly motor train unit wheel and high-speed wheel.
The key of setting up product identification trace information management system is product and mark composition, labeling method and the recognition methods of system banner principle, identification code one to one, also will consider the impact of steel plant's rugged surroundings, ensure the reliability of system.At present abroad the labeling method of train wheel is mainly contained to marking, spray number and Tu Hao etc.Spray number is mainly applicable to the mark of steel billet in the time of lower temperature with painting number, is the main method abroad hot steel billet being identified at present and steel billet is carried out to marking.The general employing of the labeling method method hand-written or artificial type matrix spray printing of current domestic train wheel is carried out mark to wheel steel billet, this method of operating not only labour intensity is large, efficiency is low, do not catch up with rhythm of production, and easily there is mistake and cause mixed steel accident, difficult quality guarantee, particularly on production line, do not set up single products tracker, the contained just content of sampling observation record of information of mark at present, can not accomplish that mark and product are unique corresponding, can not meet user's requirement for exported product (as each train wheel of outlet all must indicate unique numbering) at all.
Train wheel is produced line length, complex process, the present invention proposes tag system and identification method thereof with regard to the steel billet mark mark of train wheel discharging production line with identification, clear and definite which steel billet has been entered in order heating furnace by the application of native system, for wheel subsequent production tracking of products, finally stick with the unique corresponding identification code of product parameters or Quick Response Code and set up basic data.
Summary of the invention:
The present invention is directed to the above-mentioned technical matters existing in existing train wheel labeling method, propose a kind of train wheel discharging production line steel billet tag system and identification method thereof.
A kind of train wheel discharging production line steel billet tag system provided by the present invention comprises coding mark subsystem, scanning recognition subsystem, steel billet conveyer and host computer 12, as shown in Figure 1, described coding mark subsystem comprises ink jet numbering machine 8, code spraying machine shower nozzle 5, industrial computer and display 9, photoelectric tube 7; Described scanning recognition subsystem comprises image scanner 10, industrial computer and display 9, industrial source of parallel light, cooling fan and fixed support; In described industrial computer and display 9, be provided with signal and communication module, drive control module, data acquisition and processing module and alarm module; Described steel billet conveyer comprises travelling car 6 and cross moving track 3; Described ink jet numbering machine 8, image scanner 10 and cold saw sawing machine 2 are connected with described industrial computer and display 9 by data line respectively, described industrial computer and display 9 are connected with described host computer 12 by data line, the front that is arranged on cross moving track 3 side ink jet numbering machines 8 of described photoelectric tube 7.
As shown in Figure 1, code spraying machine shower nozzle 5 is fixed on the middle part of cross moving track 3, whether in placely utilize photoelectric tube 7 to detect steel billet, drive code spraying machine shower nozzle 5 and travelling car 6 to do differential motion by travelling car 6 servomechanisms, realize mobile code spraying, the travelling car 6 code spraying machine shower nozzle 5 that resets also resets, coding color choosing white.The viewable numbers numbering of described bar code below, whether the identification code that sampling observation is sprayed when identifying is correct.Industrial computer and display 9 carry out communication and data transmission by data-interface and host computer 12.
When steel billet passes through image scanner 10 below, read online steel billet identification code, and be sent to user's host computer 12 by industrial computer and display 9.Industrial computer and display 9 carry out data communication with host computer 12 by TCP/IP mode, one of every identification, automatically with host computer 12 in shove charge steel billet plan information compare, discovery treat the qualified steel billet of the unplanned shove charge of shove charge steel billet or with the double sign of converter before, alarm; One of every identification, recognition system sends a control information to shove charge control system; In the time there is the alarm condition such as data exception, shove charge control system will be suspended transporting steel billet backward, wait for manual confirmation, confirm and finish dealing with after by recognition system input validation and process information, and send an information of recovering transporting steel billet to shove charge control system; After the shove charge of a Rolling plan all finishes, recognition system is uploaded shove charge information to user's management system: shove charge order, abnormality processing etc.
Tag system of the present invention has following functions:
1, after sawing, billet surface mark meets the mark of specification;
2, management system (host computer), the communication of cold saw sawing machine that can specify with user;
3, can provide man-machine inputting interface, the sawing of input steel billet, shove charge operation/station etc. are for information about;
4, set up steel billet identification code and input message (comprise user network system be transferred to the information of native system, cold saw sawing machine control and measurement system be transferred to the information of native system, by the information of native system entry terminal typing) information table, and carry out communication with host computer with ICP/IP protocol;
5, the automatic mark on identification steel billet before billet-charging, and whether steel billet that will shove charge by host computer automatic discrimination be the qualified steel billet of given batch number, prevents from sneaking into the defective billet-charging of the steel billet of other batch number or given batch number.
6, recognition accuracy is more than 99.9%.
The identification method concrete steps of train wheel discharging production line steel billet tag system provided by the present invention are as follows:
(1) first operating personnel login described train wheel discharging production line steel billet tag system;
(2) described photoelectric tube 7 detects when steel billet 4 arrives ink jet numbering machine 8 position, manually inputs steel billet heat (batch) number, steel billet gauge number, cold saw saw bed label, steel billet section section number, operator's name; Described tag system is by the steel billet heat (batch) number of manually inputting, steel billet gauge number and the sequence number generating identification code automatically producing in order;
(3) operator's check data is pressed " data validation mark " button after errorless, ink jet numbering machine 8 sprays identification code automatically, comprise that with all kinds of parameters of the unique corresponding steel billet of identification code steel billet length, the steel billet weight of the communication input of steel billet heat (batch) number, steel billet gauge number, cold saw saw bed label, steel billet section section number, operator's name and direct and the cold saw sawing machine of artificial input deposit industrial computer database in and carries out data recording, the capable tables of data that deposits in of generated data simultaneously, be then sent to host computer 12 databases; In database, all kinds of parameters of certain steel billet identification code corresponding with it be in same a line, if partial data is not revised, assert constantly automatically to adopt;
(4) after coding completes, when steel billet after coding arrives image scanner 10 position, by scanning recognition subsystem, coding steel billet 11 is carried out to scanning recognition, and identification code is exported to host computer 12 automatically, compare with the production schedule data in host computer, enter in order heating furnace for qualified steel billet, report to the police and carry out respective handling for underproof steel billet.
Described identification code is made up of eight arabic numeral of bar code and below thereof, bar code is unique corresponding with eight arabic numeral of its below, in eight arabic numeral, front three is steel billet heat (batch) number, and middle two is steel billet gauge number, and latter three is sequence number.Tag system input information Operation interface diagram of the present invention as shown in Figure 2.
The invention has the beneficial effects as follows: the application of native system will be sprayed unique identification code on each train wheel semi-manufacture, the manufacturing information of product in manufacture process, performance informations etc. go on record, and these information are corresponding one by one with single product, clear and definite which qualified steel billet has been entered to heating furnace in order, for wheel subsequent production tracking of products, finally stick with the unique corresponding identification code of product parameters and set up basic data, thereby realize follow-up of product quality, automatic monitoring is produced, generate product database, improve the product qualification rate that rolls off the production line, after-market product quality analysis.Before product export, stamp Quick Response Code (corresponding with identification code content) thereon, be beneficial to user understand product for information about and quality tracing.Realize the single-piece all-the-way tracking of train wheel process of producing product, for quality management, quality inquiry provide authentic data, to meet the requirement of wheel trackability mandatory rules of law.If do not stamp the identification code of special implication true reflection quality information, wheel products export is impossible, particularly motor train unit wheel and high-speed wheel.
Brief description of the drawings:
Fig. 1 is tag system structural representation of the present invention;
Fig. 2 is tag system input information Operation interface diagram schematic diagram of the present invention.
In figure: 1: steel ingot; 2: cold saw sawing machine; 3: cross moving track; 4: steel billet; 5: code spraying machine shower nozzle; 6: travelling car; 7: photoelectric tube; 8: ink jet numbering machine; 9: industrial computer and display; 10: image scanner; 11: coding steel billet; 12: host computer.
Embodiment:
As shown in Figure 1, a kind of train wheel discharging production line steel billet tag system is made up of coding mark subsystem and scanning recognition subsystem, described coding mark subsystem is by U.S. Videojet VJ1510 ink jet numbering machine 8, code spraying machine shower nozzle 5, industrial computer and display 9, photoelectric tube 7, steel billet conveyer, signal and communication module, drive control module, data acquisition and processing module, alarm module composition, described scanning recognition subsystem is by Microscan QX Hawk image scanner 10, industrial computer and display 9, the general FQ-400 in Ward × 400W industry source of parallel light, cooling fan, fixed support, signal and communication module, drive control module, alarm module composition.Industrial computer and display 9 are selected respectively and are ground magnificent IPC-610H (3.0GHz/1GB/160GB/6007LV) and Samsung S24C370HL.
Identification code is made up of eight arabic numeral of bar code and below thereof, bar code is unique corresponding with eight arabic numeral of its below, if arabic numeral in the identification code of a certain block of steel billet are 01245010, front three 012 represents steel billet heat (batch) number, and middle two 45 represent that steel billet specifications are that Φ 450, latter three are No. 010th, sequence number.
As shown in Figure 1, code spraying machine shower nozzle 5 supports are fixed on the middle part of cross moving track 3, whether in placely utilize photoelectric tube 7 to detect steel billet, while putting in place, drive code spraying machine shower nozzle 5 and travelling car 6 to do differential motion by travelling car 6 servomechanisms, realize mobile code spraying, travelling car 6 resets, code spraying machine shower nozzle 5 also resets, coding color choosing white.
In scanning recognition subsystem, be equipped with industrial source of parallel light on image scanner 10 sides and be beneficial to scanning recognition, be equipped with cooling fan and be beneficial to reduction environment temperature and cleaning steel billet end face dust.Image scanner 10 is fixed on the top of target steel billet by mounting bracket, upper and lower front and back position can hand adjustment, makes image scanner 10 can aim at the identification code on steel billet section.
The course of work of tag system is:
1, first operating personnel login described train wheel discharging production line steel billet tag system;
2, as shown in Figure 2, manual input steel billet heat (batch) number (optional, as 012), steel billet gauge number (optional, as 45 corresponding to Φ 450 steel billet specifications, 38 corresponding to Φ 380 steel billet specifications), cold saw saw bed label (optional, as LJ5002), steel billet section section number (as 2), operator's name (Li Ming); System is by the steel billet heat (batch) number of manually inputting, steel billet gauge number and the sequence number generating identification code (as 01245010) automatically producing in order.
3, photoelectric tube 7 detects when steel billet arrives ink jet numbering machine 8 position, travelling car 6 is parked on cross moving track 3, steel billet has been aimed at code spraying machine shower nozzle 5, now " steel billet put in place warning ", operator's check data is also pressed " data validation mark " button, ink jet numbering machine 8 sprays identification code (spraying 3 identical identification codes along feed direction on each steel billet end face) automatically, will confirm that data are errorless before coding.When coding, all kinds of parameters of the steel billet corresponding with unique identification code deposit industrial computer database in by checking (steel billet heat (batch) number, steel billet gauge number, cold saw saw bed label, steel billet section section number, the operator's name inputted) or the communication (as steel billet length 425.10mm, steel billet weight 530.73kg) of direct and cold saw sawing machine, all kinds of parameters of certain steel billet identification code in same a line (as shown in Figure 2) corresponding with it in database, if partial data is not revised, assert constantly automatically to adopt; Data recording, the capable tables of data that deposits in of generated data, be then sent to host computer database;
4, while having sprayed the below of mark steel billet arrival image scanner 10, image scanner 10 is identification steel billet identification code automatically, as long as have one to be complete in three identification codes, image scanner 10 just can identify, if in three identification codes two or be all complete, only export an identification code when image scanner 10 is identified.Industrial computer and display 9 carry out data communication with host computer 12 by TCP/IP mode, one of every identification, automatically with host computer 12 in shove charge steel billet information compare, discovery treat the qualified steel billet of the unplanned shove charge of shove charge steel billet or with the double sign of converter before, alarm; One of every identification, recognition system sends a control information to shove charge control system; In the time there is the alarm condition such as data exception, shove charge control system will be suspended transporting steel billet backward, wait for manual confirmation, confirm and finish dealing with after by recognition system input validation and process information, and send an information of recovering transporting steel billet to shove charge control system; After the shove charge of a Rolling plan all finishes, recognition system is uploaded shove charge information to user's management system: shove charge order, abnormality processing etc.
Claims (3)
1. a train wheel discharging production line steel billet tag system, is characterized in that this tag system comprises coding mark subsystem, scanning recognition subsystem, steel billet conveyer and host computer (12); Described coding mark subsystem comprises ink jet numbering machine (8), code spraying machine shower nozzle (5), industrial computer and display (9), photoelectric tube (7); Described scanning recognition subsystem comprises image scanner (10), industrial computer and display (9), industrial source of parallel light, cooling fan and fixed support; Described industrial computer and display are provided with signal and communication module, drive control module, data acquisition and processing module and alarm module in (9); Described steel billet conveyer comprises travelling car (6) and cross moving track (3); Described ink jet numbering machine (8), image scanner (10) and cold saw sawing machine (2) are connected with described industrial computer and display (9) by data line respectively, described industrial computer and display (9) are connected with described host computer (12) by data line, and described photoelectric tube (7) is arranged on the front of ink jet numbering machine (8) described in described cross moving track (3) side.
2. an identification method for tag system described in claim 1, is characterized in that these identification method concrete steps are as follows:
(1) first operating personnel login described tag system;
(2) described photoelectric tube (7) detects when steel billet (4) arrives ink jet numbering machine (8) position, manually inputs steel billet heat (batch) number, steel billet gauge number, cold saw saw bed label, steel billet section section number, operator's name; Described tag system is by the steel billet heat (batch) number of manually inputting, steel billet gauge number and the sequence number generating identification code automatically producing in order;
(3) operator's check data is pressed " data validation mark " button after errorless, described ink jet numbering machine (8) sprays identification code automatically, described coding mark subsystem carries out data recording, the capable tables of data that deposits in of generated data simultaneously, is then sent to described host computer (12) database;
(4) after coding completes, when steel billet after coding arrives image scanner (10) position, by scanning recognition subsystem, coding steel billet (11) is carried out to scanning recognition, and identification code is exported to described host computer (12) automatically, compare with the production schedule data in host computer, enter in order heating furnace for qualified steel billet, report to the police and carry out respective handling for underproof steel billet.
3. identification method according to claim 2, it is characterized in that described identification code is made up of eight arabic numeral of bar code and below thereof, bar code is unique corresponding with eight arabic numeral of its below, in eight arabic numeral, front three is steel billet heat (batch) number, middle two is steel billet gauge number, and latter three is sequence number.
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| CN201410109103.1A CN103870934A (en) | 2014-03-21 | 2014-03-21 | Identifying system and method for billets on blanking production line of train wheels |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648198A (en) * | 2016-01-11 | 2016-06-08 | 安徽工业大学 | Train wheel steel billet pusher with disassembling and code reading functions |
| CN105945585A (en) * | 2016-06-02 | 2016-09-21 | 江苏恒久钢构有限公司 | Net rack rod element assembly processing and code printing process |
| CN106393978A (en) * | 2016-08-30 | 2017-02-15 | 中石化石油工程机械有限公司研究院 | Wireless manual jet-printing operation executive system and method for large-caliber welded pipe |
| CN108955646A (en) * | 2018-05-15 | 2018-12-07 | 武汉理工大学 | Steel rail welding line center automatic detection device |
| CN110328877A (en) * | 2019-07-22 | 2019-10-15 | 正新橡胶（中国）有限公司 | A kind of tire production line and tyre production method |
| CN110659913A (en) * | 2019-09-27 | 2020-01-07 | 无锡航亚科技股份有限公司 | Identification card for aviation precision forging blade quality tracing and generation and matching method thereof |
| CN110653357A (en) * | 2019-11-05 | 2020-01-07 | 江苏天宏自动化科技有限公司 | Traceability system based on differential pressure casting automation |
| CN111524660A (en) * | 2020-03-13 | 2020-08-11 | 乐庭电线工业（惠州）有限公司 | Cable code spraying control method and system based on network and storage medium |
| CN112182797A (en) * | 2020-09-11 | 2021-01-05 | 新兴铸管股份有限公司 | Continuous casting cooling bed billet tracking method |
| CN115257197A (en) * | 2022-09-01 | 2022-11-01 | 西安热工研究院有限公司 | Boiler pipe fitting raw material identification system and working method thereof |
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2014
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Non-Patent Citations (1)
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| 方文等: "钢管自动喷码与识别装置", 《钢管》 * |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648198A (en) * | 2016-01-11 | 2016-06-08 | 安徽工业大学 | Train wheel steel billet pusher with disassembling and code reading functions |
| CN105945585A (en) * | 2016-06-02 | 2016-09-21 | 江苏恒久钢构有限公司 | Net rack rod element assembly processing and code printing process |
| CN105945585B (en) * | 2016-06-02 | 2017-11-07 | 江苏恒久钢构有限公司 | Rod member for grid component processes stamp technique |
| CN106393978A (en) * | 2016-08-30 | 2017-02-15 | 中石化石油工程机械有限公司研究院 | Wireless manual jet-printing operation executive system and method for large-caliber welded pipe |
| CN108955646A (en) * | 2018-05-15 | 2018-12-07 | 武汉理工大学 | Steel rail welding line center automatic detection device |
| CN110328877A (en) * | 2019-07-22 | 2019-10-15 | 正新橡胶（中国）有限公司 | A kind of tire production line and tyre production method |
| CN110659913A (en) * | 2019-09-27 | 2020-01-07 | 无锡航亚科技股份有限公司 | Identification card for aviation precision forging blade quality tracing and generation and matching method thereof |
| CN110653357A (en) * | 2019-11-05 | 2020-01-07 | 江苏天宏自动化科技有限公司 | Traceability system based on differential pressure casting automation |
| CN110653357B (en) * | 2019-11-05 | 2021-06-29 | 江苏天宏智能装备有限公司 | Using method of tracing system based on differential pressure casting automation |
| CN111524660A (en) * | 2020-03-13 | 2020-08-11 | 乐庭电线工业（惠州）有限公司 | Cable code spraying control method and system based on network and storage medium |
| CN112182797A (en) * | 2020-09-11 | 2021-01-05 | 新兴铸管股份有限公司 | Continuous casting cooling bed billet tracking method |
| CN112182797B (en) * | 2020-09-11 | 2022-07-05 | 新兴铸管股份有限公司 | Continuous casting cooling bed billet tracking method |
| CN115257197A (en) * | 2022-09-01 | 2022-11-01 | 西安热工研究院有限公司 | Boiler pipe fitting raw material identification system and working method thereof |
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Application publication date: 20140618 |