CN107705023B - Control method and system for realizing informatization and standardization of production and quality management - Google Patents
Control method and system for realizing informatization and standardization of production and quality management Download PDFInfo
- Publication number
- CN107705023B CN107705023B CN201710956744.4A CN201710956744A CN107705023B CN 107705023 B CN107705023 B CN 107705023B CN 201710956744 A CN201710956744 A CN 201710956744A CN 107705023 B CN107705023 B CN 107705023B
- Authority
- CN
- China
- Prior art keywords
- information
- production
- management
- unit
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 168
- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000001514 detection method Methods 0.000 claims abstract description 85
- 230000000007 visual effect Effects 0.000 claims abstract description 53
- 238000005303 weighing Methods 0.000 claims abstract description 46
- 238000007689 inspection Methods 0.000 claims abstract description 13
- 238000007726 management method Methods 0.000 claims description 237
- 238000004458 analytical method Methods 0.000 claims description 40
- 238000012545 processing Methods 0.000 claims description 17
- 238000011179 visual inspection Methods 0.000 claims description 8
- 238000003070 Statistical process control Methods 0.000 claims description 7
- 238000013475 authorization Methods 0.000 claims description 6
- 230000002159 abnormal effect Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 206010063385 Intellectualisation Diseases 0.000 abstract description 2
- 230000003203 everyday effect Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000001259 photo etching Methods 0.000 description 1
- 238000001303 quality assessment method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06395—Quality analysis or management
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Business, Economics & Management (AREA)
- Human Resources & Organizations (AREA)
- Engineering & Computer Science (AREA)
- Strategic Management (AREA)
- Economics (AREA)
- Development Economics (AREA)
- Theoretical Computer Science (AREA)
- Marketing (AREA)
- Entrepreneurship & Innovation (AREA)
- Educational Administration (AREA)
- Tourism & Hospitality (AREA)
- Physics & Mathematics (AREA)
- General Business, Economics & Management (AREA)
- General Physics & Mathematics (AREA)
- General Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Primary Health Care (AREA)
- Game Theory and Decision Science (AREA)
- Operations Research (AREA)
- Quality & Reliability (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The invention relates to the technical field of electrical automation and informatization management, and particularly discloses a control method for realizing informatization and standardization of production and quality management, which comprises S1, a production information input control management unit; s2, inputting product information into a production management unit; s3, the weighing detection unit acquires weight information of the product; s4, the visual detection unit takes pictures or videos of the product; s5, the automatic marking unit marks the product; and S6, identifying the product which is marked by the code by the scanning identifier. The invention also discloses a system for realizing informatization and standardization of production and quality management, which comprises a control management unit, a production management unit, a logistics conveying line, a weighing detection unit, a visual detection unit, an automatic marking unit and at least one scanning identifier. The invention solves the problems of low production and quality inspection efficiency and disordered management, and realizes informatization, standardization, automation and intellectualization of production and quality management.
Description
Technical Field
The invention relates to the technical field of electrical automation and informatization management, in particular to a control method and a control system for realizing informatization and standardization of production and quality management.
Background
At present, the Internet of things enters a brand-new stage of deep integration and development with the traditional industry, and transformation and upgrading in the field of industrial manufacturing become important driving forces for development of industrial Internet of things. In industrial internet of things application, the method is often applied to an MES system and an electric automation system, wherein the MES system is a set of production informatization management system facing a workshop execution layer of a manufacturing enterprise. Product quality standards are the technical basis for product production, inspection and quality assessment, and are generally expressed quantitatively. For enterprises, in order to carry out production and management orderly, corresponding standards are required to be guaranteed from the raw material entering the factory to the product sale and other links. Product quality standardization is executed in the production management process, the weight and the quality of products need to be monitored simultaneously, information registration and management are carried out on the products, and a solution which is effective and meets the product quality standard management and the production high-efficiency management is lacked in the prior art.
Disclosure of Invention
In view of the above, a control method and system for implementing informatization and standardization of production and quality management are provided.
In order to achieve the purpose, the invention adopts the following technical scheme:
a control method for realizing informatization and standardization of production and quality management comprises the following steps:
s1, the production manager inputs the production information into the control management unit;
s2, the production operator inputs the information of the product to be produced into the production management unit, and the system enters a working state;
s3, conveying the product to a weighing detection unit through a logistics conveying line, acquiring weight information of the product by the weighing detection unit, transmitting the weight information to a production management unit through a network for display, and transmitting the weight information to a control management unit through the network;
s4, in the conveying process of the logistics conveying line, the visual detection unit takes pictures or videos of the product, the visual detection unit performs visual analysis and/or quality analysis on the pictures or videos by using a corresponding algorithm, and transmits the visual information and/or analysis results to the control management unit through the network;
s5, conveying the product to an automatic marking unit through a logistics conveying line, and marking the product with a code by the automatic marking unit;
and S6, the marked product is identified by the scanning identifier in the conveying process of the logistics conveying line, and the identification information is transmitted to the control management unit.
Further, the control method for realizing informatization and standardization of production and quality management is characterized by further comprising the following steps:
s7, another scanning recognizer recognizes the two-dimensional code/bar code on the product package, and transmits the recognition information to the control management unit through the network;
s8, the control management unit performs Statistical Process Control (SPC) analysis on the collected management, production and inspection data.
Further, in S3, if the weight information detected by the weighing detection unit is not within the set weight qualified range value, the control management unit controls the logistics conveying line to reject the unqualified product and convey the next product to the weighing detection unit for detection;
the weight qualified range value is set in the weighing detection unit and/or the control management unit.
Further, in S4, if the visual information and/or the analysis result received by the control management unit is not within the set qualified standard range, the control management unit controls the logistics transportation line to reject the unqualified product and transport the next product to the visual inspection unit for inspection;
the acceptable standard range value is set in the visual inspection unit and/or the production management unit.
Further, before S1, the method further includes the following steps:
s1.01, controlling a management unit system administrator to set authority and/or tasks of each user side;
s1.02, a production manager inputs a password to log in a production management user side of a control management unit;
the production operator inputs the password through the production management unit to log in the production operation user side of the control management unit.
Further, in S1, the production information includes product management information and/or machine management information and/or production work order information and/or weight check management information and/or visual check management information and/or product identification management information.
Further, in S3, the control management unit performs production cycle analysis on the weight information output by the weight detection unit;
the production cycle analysis comprises the following steps:
s31, counting the time interval of each weighing of the weighing detection unit;
s32, calculating the average time interval of weighing in a set time period;
s33, analyzing the abnormal condition of each time interval compared with the average time interval;
and S34, when the deviation value of the time interval and the average time interval is not in the set range, controlling the management unit to output early warning or alarm.
A system for realizing informatization and standardization of production and quality management comprises a control management unit, a production management unit, a logistics conveying line, a weighing detection unit, a visual detection unit, an automatic marking unit and at least one scanning identifier;
the control management unit is respectively connected with the production management unit, the logistics conveying line, the weighing detection unit, the visual detection unit, the automatic marking unit and the at least one scanning identifier;
the control management unit is used for exchanging information with each connecting unit, reading and analyzing the detection information of each detection unit, controlling the logistics conveying line and the automatic marking unit to work, and exchanging man-machine information with a system administrator and/or a production administrator of the control management unit;
the production management unit is used for exchanging man-machine information with a production operator;
the logistics conveying line is used for conveying products to a specified position and rejecting unqualified products;
the weighing detection unit is used for detecting weight information of a product and communicating with the control management unit;
the visual detection unit is used for detecting the visual information of the product and communicating with the control management unit;
the automatic marking unit is used for printing an identification code on a product or sticking a printed identification label on the product;
the scanning identifier is used for identifying an identification code or an identification label of a product.
Further, the control management unit comprises an upper computer and a management software system installed on the upper computer;
the management software system comprises an authority management module, a production management module, a machine control module, a detection information management module and a data statistics and analysis module;
the authority management module is used for authorizing login, controlling the authority of the system user role and distributing the task of the system user role;
the production management module is used for managing various data information about products and production work orders;
the machine control module is used for controlling the logistics conveying line and the automatic marking unit to work;
the detection information management module is used for processing and analyzing machine information, weight information, visual information and finished product label information;
the data statistics and analysis module is used for processing and analyzing various production reports, early warning and alarm information and system operation logs.
Furthermore, the authority management module comprises an authorization management submodule and a login management submodule;
the authorization management submodule is used for enabling a system administrator of the control management unit to inquire, newly add and edit user information of a login system, distributing system user roles for users and managing the use permission of the system user roles;
the login management submodule is used for processing a login password of a user and authorizing or refusing the user to login the system.
The production management module comprises a product information management submodule and a production work order management submodule;
the product information management submodule is used for recording product information input by a user and binding the product information with a production work order;
the production work order management submodule is used for inquiring, newly adding, editing and/or deleting a production work order, generating a work order number and inputting other detection data into the production work order;
the detection information management module comprises a machine information management submodule, a weight information management submodule, a visual information management submodule and a finished product label information management submodule;
the machine information management submodule is used for reading, analyzing and processing machine information of the logistics conveying line, the automatic marking unit and/or the scanning identifier;
the weight information management submodule is used for reading, analyzing and processing the weight information of the weighing detection unit;
the visual information management submodule is used for reading, analyzing and processing the visual information of the visual detection unit;
the finished product label information management submodule is used for reading, analyzing and processing the identification information of the scanning identifier;
the data statistics and analysis module comprises a report analysis submodule, an early warning and alarm information management submodule and a system operation log management submodule;
the report analysis submodule is used for generating an information report of the production and quality inspection process and analyzing the production efficiency and quality index of the product;
the early warning and alarm information management submodule is used for identifying the analysis results of the weight information, the visual information and the machine information and making early warning or alarm prompt according to a judgment standard;
the system operation log management submodule is used for storing various system data and generating system operation logs in a classified mode.
The invention has the beneficial effects that:
according to the control method and system for realizing informatization and standardization of production and quality management, the production information management system is combined with the visual sensing equipment, the weighing sensing equipment, the production logistics equipment and the two-dimensional code mark identification system, so that the problems of low production and quality inspection efficiency and disordered management are solved, the management work of production and quality inspection personnel is coordinated, the informatization, standardization and automation of production and quality management are realized, and the intellectualization of production and quality is realized in the way of Internet of things and process analysis.
Drawings
FIG. 1 is a flowchart of the operation of the control method of the present invention for implementing production and quality management informatization and standardization;
FIG. 2 is a schematic diagram of a system for implementing production and quality management informatization and standardization according to the present invention;
fig. 3 is a schematic structural diagram of a control management unit according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be further clearly and completely described below with reference to the embodiments of the present invention. It should be noted that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like, are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the present invention.
Examples
As shown in fig. 1 and 2, a control method for implementing informatization and standardization of production and quality management includes the following steps:
s1.01, controlling a management unit system administrator to set authority and/or tasks of each user side; the system administrator of the control management unit is an administrator of the highest authority of the control management unit system and manages the authority and/or tasks of the user sides corresponding to other use roles;
s1.02, a production manager inputs a password to log in a production management user side of the control management unit 7; a production operator inputs a password through the production management unit 1 to log in a production operation user side of the control management unit 7; the production manager is a manager in the production and quality management process and enters the control management unit system by operating the upper computer;
s1, the production manager inputs the production information into the control management unit 7; the production information comprises product management information and/or machine management information and/or production work order information and/or weight detection management information and/or visual detection management information and/or product identification management information;
s2, the production operator inputs the information of the product to be produced into the production management unit 1, and the system enters a working state; the production operator is a station manager in the production and quality inspection process and belongs to a flow line operation post or a flow line management post, the production management unit is specifically a touch screen, and the production operator communicates with an upper computer by operating the touch screen;
s3, the product is conveyed to the weighing detection unit 3 through the logistics conveying line 2, the weighing detection unit 3 obtains the weight information of the product, and the weight information is transmitted to the production management unit 1 through the network to be displayed and is transmitted to the control management unit 7 through the network; if the weight information detected by the weighing detection unit 3 is not within the set weight qualified range value, the control management unit 7 controls the logistics conveying line 2 to remove unqualified products and convey the next product to the weighing detection unit 3 for detection; the weight qualified range value is set in the weighing detection unit 3 and/or the control management unit 7;
s4, in the conveying process of the logistics conveying line 2, the visual detection unit 4 takes pictures or videos of the product, the visual detection unit 4 performs visual analysis and/or quality analysis on the pictures or videos by using a corresponding algorithm, and transmits the visual information and/or analysis results to the control management unit 7 through the network; if the visual information and/or the analysis result received by the control management unit 7 are not within the set qualified standard range value, the control management unit 7 controls the logistics conveying line 2 to remove the unqualified product and convey the next product to the visual detection unit 4 for detection; the qualified standard range value is set in the visual inspection unit 4 and/or the production management unit 1;
s5, conveying the product to the automatic marking unit 5 through the logistics conveying line 2, and marking the product with a code by the automatic marking unit 5;
s6, the product marked with the code is identified by the scanning identifier 6 in the transmission process of the logistics conveying line 2, and the identification information is transmitted to the control management unit 7;
s7, another scanning identifier 6 (the other scanning identifier 6 is specifically a barcode scanning gun at the end of the production line packaging station) identifies the two-dimensional code/barcode on the package of the product, and transmits the identification information to the control management unit 7 through the network;
s8, the control management unit 7 performs Statistical Process Control (SPC) analysis on the collected management, production and inspection data.
In S3, the control and management unit 7 performs production cycle analysis on the weight information output from the weight detection unit 3;
the production cycle analysis comprises the following steps:
s31, counting the time interval of each weighing of the weighing detection unit 3;
s32, calculating the average time interval of weighing in a set time period;
s33, analyzing the abnormal condition of each time interval compared with the average time interval;
and S34, when the deviation value of the time interval and the average time interval is not in the set range, controlling the management unit 7 to output early warning or alarm.
As shown in fig. 2 and 3, a system for implementing informatization and standardization of production and quality management comprises a control management unit 7, a production management unit 1, a logistics transportation line 2, a weighing detection unit 3, a visual detection unit 4, an automatic marking unit 5 and at least one scanning identifier 6;
the control management unit 7 is respectively connected with the production management unit 1, the logistics conveying line 2, the weighing detection unit 3, the visual detection unit 4, the automatic marking unit 5 and the at least one scanning identifier 6;
the control management unit 7 is used for exchanging information with each connecting unit, reading and analyzing the detection information of each detection unit, controlling the logistics conveying line 2 and the automatic marking unit 5 to work, and exchanging man-machine information with a system administrator and/or a production administrator of the control management unit;
the production management unit 1 is used for exchanging man-machine information with a production operator;
the logistics conveying line 2 is used for conveying products to a specified position and rejecting unqualified products;
the weighing detection unit 3 is used for detecting the weight information of the product and communicating with the control management unit 7;
the visual detection unit 4 is used for detecting visual information of products and communicating with the control management unit 7;
the automatic marking unit 5 is used for printing an identification code (a bar code or a two-dimensional code for photoetching or painting) on a product or sticking a printed identification label (printed with the bar code or the two-dimensional code) on the product;
the scanning identifier 6 is used for identifying an identification code or an identification label of a product;
the control management unit 7 comprises an upper computer and a management software system installed on the upper computer;
the management software system comprises a right management module 71, a production management module 72, a machine control module 74, a detection information management module 75 and a data statistics and analysis module 73;
the authority management module 71 is used for authorizing login, controlling the authority of the system user role and distributing the task of the system user role;
the production management module 72 is used for managing various data information about products and production work orders;
the machine control module 74 is used for controlling the logistics conveying line 2 and the automatic marking unit 5 to work;
the detection information management module 75 is configured to process and analyze machine information, weight information, visual information, and finished product label information;
the data statistics and analysis module 73 is used for processing and analyzing various production reports, early warning and alarm information and system operation logs;
the authority management module 71 comprises an authorization management submodule 711 and a login management submodule 712;
the authorization management submodule 711 is configured to enable a system administrator of the control management unit to query, add, and edit user information of the login system, assign a system user role to a user, and manage the usage right of the system user role;
the login management sub-module 712 is used for processing the login password of the user and authorizing or denying the user to login the system.
The production management module 72 comprises a product information management submodule 721 and a production work order management submodule 722;
the product information management submodule 721 is configured to record product information input by a user, and bind the product information with a production work order;
the production work order management submodule 722 is used for inquiring, adding, editing and/or deleting production work orders, generating work order numbers and inputting other detection data into the production work orders;
the detection information management module 75 comprises a machine information management submodule 751, a weight information management submodule 752, a visual information management submodule 753 and a finished product label information management submodule 754;
the machine information management submodule 751 is used for reading, analyzing and processing machine information of the control logistics conveying line 2, the automatic marking unit 5 and/or the scanning identifier 6;
the weight information management submodule 752 is configured to read, analyze and process the weight information of the weighing detection unit 3;
the visual information management sub-module 753 is configured to read, analyze and process the visual information of the visual detection unit 4;
the finished label information management submodule 754 is configured to read, analyze, and process the identification information of the scanning identifier 6;
the data statistics and analysis module 73 comprises a report analysis submodule 731, an early warning and alarm information management submodule 732 and a system operation log management submodule 733;
the report analysis submodule 731 is used for generating an information report of the production and quality inspection process and analyzing the production efficiency and quality index of the product;
the warning and alarm information management sub-module 732 is configured to identify the analysis results of the weight information, the visual information, and the machine information, and perform a warning or alarm prompt according to a determination criterion;
the system operation log management sub-module 733 is configured to store various system data and generate system operation logs by classification.
The product of producing the line passes through commodity circulation transfer chain 2 and walks to the detecting element 3 higher authority of weighing, and detecting element 3 of weighing acquires the weight information of product automatically, has replaced the manual work and has taken the link that the product weighed to the platform scale, has greatly shortened the time of weighing, has improved production efficiency.
Before production line production, a production operator can select the model of a produced product on the touch screen, the system can automatically judge the deviation between the produced product and the weight information input by the system after selection, if the deviation exceeds a critical value, the system can trigger an audible and visual alarm on the production line to give an alarm, and sends an alarm signal to a production line display screen and an upper computer to display.
In S3, the control management unit 7 can analyze the time period for producing a new product by transmitting the weighing time interval through the weighing detection unit 3, and calculate the average period through statistics, which is more accurate and automatic than the conventional manual production time calculation every day, thereby shortening the statistical time, improving the production efficiency, and feeding back whether the production state of the production line is abnormal or not in real time by comparing the production time with the average production time every day, which is convenient for managers to handle the problem in time, and improving the utilization time and the production efficiency of the production line.
In S8, the control and management unit 7 performs SPC analysis, performs a background operation once at the end of each day, performs automatic calculation according to the production date, each production line, and each product to obtain a result, and stores the result in the database, and the "SPC statistics" software interface can query information such as the statistical target weight record and the statistical result.
In S4, when the product of the production line is transported to the visual inspection process by the logistics transportation line 2, the visual inspection unit 4 (specifically, a machine vision high-speed camera) is triggered to take an omnidirectional photo of the product, and after the photo is taken, the photo is analyzed by a corresponding algorithm, and the color, cracks, shape and the like of the product surface are compared to complete the visual inspection process of the product.
In S5, the product will go to the marking and labeling process via the material flow conveyor line 2, and the automatic marking unit 5 on the production line will print the self-adhesive label according to the system time, the product model, the product parameters, and the weight and inspection information collected by the previous process, and stick the self-adhesive label on the surface of the product via the automatic labeling machine;
in S6, when the labeled product is assembled and packaged by the logistics transportation line 2, the barcode information of the product can be collected in real time by the scanning identifier 6 installed on the station and stored in the control management unit 7 through the network, so that the production manager can inquire which procedure the product reaches in real time through the inquiry function, and how each procedure condition is, thereby realizing the product tracing function.
In S2, the entering of the production information is specifically entering of a production work order, and when the work order is produced, "running" is clicked, at this time, the weight information acquired by the weighing detection unit 3 is imported under the current work order, and when the work order is produced, the "stop" is clicked;
the work order can be uniformly filled in all the work orders in one day at a fixed time every day, and the running state and the stopping state are correspondingly switched in the system when the work order production is switched; or adding and running can be carried out in the system before each work order starts to be produced. One logistics transportation line 2 can only allow one work order to be run at a time. If the existing work order of the logistics conveying line 2 is not stopped in operation, an alarm is given when another work order is operated. And checking production information including logistics conveying lines 2, products, planned quantity, actual quantity and qualified rate according to the work order.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
1. A control method for realizing informatization and standardization of production and quality management is characterized by comprising the following steps:
s1, the production manager inputs the production information into the control management unit;
s2, the production operator inputs the information of the product to be produced into the production management unit, and the system enters a working state;
s3, conveying the product to a weighing detection unit through a logistics conveying line, wherein the weighing detection unit acquires weight information of the product, transmits the weight information to a production management unit through a network for display, and transmits the weight information to a control management unit through the network, the control management unit analyzes the production period of the weight information output by the weighing detection unit, and the control management unit outputs early warning or alarm when the deviation value of the time interval and the average time interval is not within a set range;
s4, in the conveying process of the logistics conveying line, the visual detection unit takes pictures or videos of the product, the visual detection unit performs visual analysis and/or quality analysis on the pictures or videos by using a corresponding algorithm, and transmits visual information and/or analysis results to the control management unit through a network;
s5, conveying the product to an automatic marking unit through a logistics conveying line, and marking the product with a code by the automatic marking unit;
s6, the product marked with the code is identified by the scanning identifier in the transmission process of the logistics conveying line, and the identification information is transmitted to the control management unit;
wherein, in S3, the production cycle analysis includes the steps of:
s31, counting the time interval of each weighing of the weighing detection unit;
s32, calculating the average time interval of weighing in a set time period;
and S33, analyzing abnormal conditions of each time interval compared with the average time interval.
2. The method of claim 1, further comprising:
s7, another scanning recognizer recognizes the two-dimensional code/bar code on the product package, and transmits the recognition information to the control management unit through the network;
and S8, the control management unit performs statistical process control analysis on the collected management, production and detection data.
3. The control method for realizing informatization and standardization of production and quality management according to claim 1, wherein in step S3, if the weight information detected by the weighing detection unit is not within the set weight qualified range, the control management unit controls the logistics conveying line to remove the unqualified product and convey the next product to the weighing detection unit for detection;
the weight qualified range value is set in the weighing detection unit and/or the control management unit.
4. The control method for realizing informatization and standardization of production and quality management according to claim 1, wherein in S4, if the visual information and/or analysis result received by the control management unit is not within the set qualified standard range, the control management unit controls the logistics transportation line to reject the unqualified product and transport the next product to the visual inspection unit for inspection;
the acceptable standard range value is set in the visual inspection unit and/or the production management unit.
5. The method of claim 1, further comprising the steps of, before step S1:
s1.01, controlling a management unit system administrator to set authority and/or tasks of each user side;
s1.02, a production manager inputs a password to log in a production management user side of a control management unit;
the production operator inputs the password through the production management unit to log in the production operation user side of the control management unit.
6. The control method for production and quality management informatization and standardization according to claim 1, wherein in S1, the production information includes product management information and/or machine management information and/or production order information and/or weight detection management information and/or visual detection management information and/or product identification management information.
7. A system for realizing informatization and standardization of production and quality management is characterized by comprising a control management unit, a production management unit, a logistics conveying line, a weighing detection unit, a visual detection unit, an automatic marking unit and at least one scanning identifier;
the control management unit is respectively connected with the production management unit, the logistics conveying line, the weighing detection unit, the visual detection unit, the automatic marking unit and the at least one scanning identifier, wherein the control management unit comprises an upper computer and a management software system arranged on the upper computer;
the control management unit is used for exchanging information with each connecting unit, reading and analyzing the detection information of each detection unit, controlling the logistics conveying line and the automatic marking unit to work, and exchanging man-machine information with a system administrator and/or a production administrator of the control management unit;
the production management unit is used for exchanging man-machine information with a production operator;
the logistics conveying line is used for conveying products to a specified position and rejecting unqualified products;
the weighing detection unit is used for detecting weight information of a product and communicating with the control management unit;
the visual detection unit is used for detecting the visual information of the product and communicating with the control management unit;
the automatic marking unit is used for printing an identification code on a product or sticking a printed identification label on the product;
the scanning identifier is used for identifying an identification code or an identification label of a product.
8. The system for implementing production and quality management informatization and standardization according to claim 7, wherein the management software system comprises an authority management module, a production management module, a machine control module, a detection information management module and a data statistics and analysis module;
the authority management module is used for authorizing login, controlling the authority of the system user role and distributing the task of the system user role;
the production management module is used for managing various data information about products and production work orders;
the machine control module is used for controlling the logistics conveying line and the automatic marking unit to work;
the detection information management module is used for processing and analyzing machine information, weight information, visual information and finished product label information;
the data statistics and analysis module is used for processing and analyzing various production reports, early warning and alarm information and system operation logs.
9. The system for implementing production and quality management informatization and standardization of claim 8, wherein the authority management module comprises an authorization management submodule and a login management submodule;
the authorization management submodule is used for enabling a system administrator of the control management unit to inquire, newly add and edit user information of a login system, distributing system user roles for users and managing the use permission of the system user roles;
the login management submodule is used for processing a login password of a user and authorizing or refusing the user to login the system;
the production management module comprises a product information management submodule and a production work order management submodule;
the product information management submodule is used for recording product information input by a user and binding the product information with a production work order;
the production work order management submodule is used for inquiring, newly adding, editing and/or deleting a production work order, generating a work order number and inputting other detection data into the production work order;
the detection information management module comprises a machine information management submodule, a weight information management submodule, a visual information management submodule and a finished product label information management submodule;
the machine information management submodule is used for reading, analyzing and processing machine information of the logistics conveying line, the automatic marking unit and/or the scanning identifier;
the weight information management submodule is used for reading, analyzing and processing the weight information of the weighing detection unit;
the visual information management submodule is used for reading, analyzing and processing the visual information of the visual detection unit;
the finished product label information management submodule is used for reading, analyzing and processing the identification information of the scanning identifier;
the data statistics and analysis module comprises a report analysis submodule, an early warning and alarm information management submodule and a system operation log management submodule;
the report analysis submodule is used for generating an information report of the production and quality inspection process and analyzing the production efficiency and quality index of the product;
the early warning and alarm information management submodule is used for identifying the analysis results of the weight information, the visual information and the machine information and making early warning or alarm prompt according to a judgment standard;
the system operation log management submodule is used for storing various system data and generating system operation logs in a classified mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710956744.4A CN107705023B (en) | 2017-10-12 | 2017-10-12 | Control method and system for realizing informatization and standardization of production and quality management |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710956744.4A CN107705023B (en) | 2017-10-12 | 2017-10-12 | Control method and system for realizing informatization and standardization of production and quality management |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107705023A CN107705023A (en) | 2018-02-16 |
| CN107705023B true CN107705023B (en) | 2022-02-22 |
Family
ID=61184272
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710956744.4A Active CN107705023B (en) | 2017-10-12 | 2017-10-12 | Control method and system for realizing informatization and standardization of production and quality management |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107705023B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108599963B (en) * | 2018-05-11 | 2020-05-19 | 招商局重庆交通科研设计院有限公司 | Detection data tracing verification method based on block chain technology |
| CN110888345A (en) * | 2018-09-07 | 2020-03-17 | 北京京东尚科信息技术有限公司 | Detection device, control device, automatic verification system and method |
| CN109521974B (en) * | 2018-11-09 | 2021-09-21 | 珠海奔彩打印科技有限公司 | Printing method and device for automatically variable content |
| CN110376976B (en) * | 2019-04-04 | 2023-03-24 | 天津市伟星新型建材有限公司 | Quality closed-loop control method for pipeline production |
| CN110160586B (en) * | 2019-06-10 | 2024-03-15 | 浙江科镭仕科技有限公司 | Integrated equipment for part production identification |
| CN110350292A (en) * | 2019-06-24 | 2019-10-18 | 武汉中鼎智科物联网科技有限公司 | A kind of manufacturing method of environment-friendly type RFID label antenna |
| CN111815099B (en) * | 2019-12-19 | 2024-03-29 | 深圳市豪恩声学股份有限公司 | Assembly line production management method and system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103116821A (en) * | 2013-01-21 | 2013-05-22 | 重庆大学 | Whole course tracking method and whole course tracking system of discrete manufacturing workshop production process quality |
| CN103473644A (en) * | 2013-09-10 | 2013-12-25 | 浙江中烟工业有限责任公司 | RFID logistics flat pallet full life cycle tracking system and method |
| CN104808631A (en) * | 2015-04-27 | 2015-07-29 | 四川制药制剂有限公司 | Control system based on injection powder injection production process |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130103607A1 (en) * | 2011-10-20 | 2013-04-25 | International Business Machines Corporation | Determination of Projected Carrier Assignment |
| CN103400301B (en) * | 2013-08-14 | 2016-05-25 | 上海华力微电子有限公司 | Control method and the system of goods in a kind of Q-time interval |
-
2017
- 2017-10-12 CN CN201710956744.4A patent/CN107705023B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103116821A (en) * | 2013-01-21 | 2013-05-22 | 重庆大学 | Whole course tracking method and whole course tracking system of discrete manufacturing workshop production process quality |
| CN103473644A (en) * | 2013-09-10 | 2013-12-25 | 浙江中烟工业有限责任公司 | RFID logistics flat pallet full life cycle tracking system and method |
| CN104808631A (en) * | 2015-04-27 | 2015-07-29 | 四川制药制剂有限公司 | Control system based on injection powder injection production process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107705023A (en) | 2018-02-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107705023B (en) | Control method and system for realizing informatization and standardization of production and quality management | |
| CN105005289B (en) | A kind of industrial platform of internet of things | |
| CN106779406A (en) | MES system based on RFID | |
| CN110705814A (en) | MES system based on intelligent manufacturing management | |
| CN104299106A (en) | Product tracing inquiry system of PCB enterprise | |
| CN103116821A (en) | Whole course tracking method and whole course tracking system of discrete manufacturing workshop production process quality | |
| KR20090001710A (en) | A system for managing the process of manufacture | |
| CN111754114A (en) | Lean manufacturing execution system | |
| CN105956773A (en) | Industrial production management system based on two-dimensional code and RFID label technology | |
| WO2018084180A1 (en) | Production management system and production management method | |
| CN104574024A (en) | ERP remote zero inventory supply chain management system | |
| JP2014529125A (en) | Automated logistics system using trigger transfer device | |
| CN110910060A (en) | Automatic control management system of dye consumption model | |
| CN112258072A (en) | Printing production line quality tracking management system and use method thereof | |
| CN105867337A (en) | Management system of automatic production line of backlight modules and method of management system | |
| CN110782324B (en) | Electronic commerce commodity information management method and system based on cloud platform | |
| CN108665198B (en) | Method and device for performing assessment in service link | |
| CN105629941A (en) | Real-time quality management system for steel pipe transfer process by using RFID | |
| CN109063989A (en) | Assembly line management system for internet of things and its management method | |
| CN109460804A (en) | Intelligent aeronautical maintenance management system based on handheld terminal | |
| CN206969481U (en) | A kind of control system of intelligent storage equipment | |
| Kim et al. | A Study on Smart Factory Construction Method for Efficient Production Management in Sewing Industry. | |
| CN110223015B (en) | Logistics process link processing method, management system, device and storage equipment | |
| Cao et al. | Collaborative material and production tracking in toy manufacturing | |
| CN109657957A (en) | A kind of product life cycle retroactive method based on cloud platform |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |