KR20090001710A - A system for managing the process of manufacture - Google Patents

A system for managing the process of manufacture Download PDF

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Publication number
KR20090001710A
KR20090001710A KR1020070046324A KR20070046324A KR20090001710A KR 20090001710 A KR20090001710 A KR 20090001710A KR 1020070046324 A KR1020070046324 A KR 1020070046324A KR 20070046324 A KR20070046324 A KR 20070046324A KR 20090001710 A KR20090001710 A KR 20090001710A
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KR
South Korea
Prior art keywords
status
lot
work
information
manufacturing
Prior art date
Application number
KR1020070046324A
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Korean (ko)
Inventor
조진희
Original Assignee
(주)제이앤에스피
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Filing date
Publication date
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Priority to KR1020070046324A priority Critical patent/KR20090001710A/en
Publication of KR20090001710A publication Critical patent/KR20090001710A/en

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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06395—Quality analysis or management
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management

Abstract

The present invention relates to a manufacturing process management system, which includes identification information, work status, defect status, and facility operation status of lot work installed at each detailed work line of each manufacturing process of a subcontractor and processed in each detailed work line. A detection device for detecting manufacturing status information, a plurality of field terminals for receiving the manufacturing status information detected from the detection device and controlling the operation of the facilities of each detailed work line, and manufacturing status information from the plurality of field terminals. Manufacturing process control device for subcontractors, including a central terminal for receiving and transmitting facility operation control signals to each field terminal, and lot work installed in each detailed work line of each manufacturing process of the head office. Inspection of manufacturing status information including information, work status, defects and equipment operation status The shipment is connected between the detection device, a plurality of field terminals for receiving the manufacturing status information detected from the detection device, and controlling the operation of the equipment of each detailed work line, and connected between the field terminal and the central terminal of the subcontractor. Receives manufacturing status information of the headquarters and subcontractors from a plurality of field terminals and subcontractors' central terminals, and outputs a facility operation control signal generated based on the manufacturing status information of the headquarters and subcontractors. Characterized in that it comprises a headquarters manufacturing process management apparatus including a control server to transmit to the central terminal of the subcontractor.

According to the present invention as described above, by allowing real-time management of the work status of each detailed work line, it is possible to respond efficiently to process management and prompt incident handling, and to grasp the work status information of subcontractors in real time, parts and materials It is possible to prevent bottlenecks by enabling the warehousing and forecasting of production and production plans accordingly.

Description

A system for managing the process of manufacture

1 is an overall configuration diagram of a manufacturing process management system according to the present invention.

FIG. 2 is a detailed configuration diagram of the detection device of FIG. 1.

FIG. 3 is a detailed configuration diagram of the application server of FIG. 1.

4 is a detailed configuration diagram of the production management module of FIG.

5 is a main screen of a manufacturing process management program according to the present invention.

6 is a screen showing a lot processing status.

7 is a screen showing lot detail information.

8 and 9 are the lot history query results screen.

10 is a low yield management screen.

11 is a real-time facility operating status monitoring screen.

12 is a screen showing the overall efficiency of the facility.

13 is a screen showing the product yield and defective status.

<Description of main drawing code>

10: web server 20: application server

21: production management module 21-1: lot tracking unit

21-3: Lot history map generation unit 21-5: Outsourced payment management unit

21-7: operation control unit 23: quality control module

25: facility management module 27: report generation module

28: Material Management Module 29: Shipping Management Module

30: database 40, 70: field terminal

50, 80: detection device 51: lot information detection unit

53: failure detection unit 55: equipment operation detection unit

60: central terminal 90: ERP system

The present invention relates to a manufacturing process management system, and in more detail, it is possible to grasp the work history and work status of each detailed work line in real time, and to maximize the manufacturing process efficiency by enabling the grasp of the outgoing work of the subcontractor. It relates to a manufacturing process control system that enables to improve quality control.

In the manufacture of products such as semiconductors and automobiles, the input raw materials are completed through a multi-step process to complete the finished product, and management of each process is very important.

Therefore, most manufacturers manage the work status of the work in process by attaching a lot card based on a carrier for returning materials.

However, in the conventional manufacturing process management method, only the production status of each process, such as the quantity of materials put into each process and the defective rate, is managed. Therefore, the operation status and quality history of detailed work lines in each process cannot be managed. There is a problem in that it is not possible to respond quickly and in case of an accident, it is impossible to promptly identify the cause of the accident and thus delay the processing time of the accident.

On the other hand, since a large amount of parts are required to manufacture a finished product, most manufacturers request that some parts be manufactured by a subcontractor.

However, in the current manufacturing management system, it is impossible to grasp the current status of the outsourcing companies, so it is impossible to grasp the shipment results and the expected stocks, and therefore, it is not easy to establish the input plan for the post-process.

In addition, in the current manufacturing management system, it is difficult to establish a comprehensive production plan because material input and output management, processing status management and facility operation status management are not integrated.

The present invention has been made to solve the above problems, and an object of the present invention is to enable efficient process management and quick incident handling response by enabling the real-time status management of each detailed work line.

Another object of the present invention is to be able to grasp the current status of the construction process of the subcontractor in real time to prevent bottlenecks by enabling the entry and exit of parts and materials and the production plan accordingly.

Still another object of the present invention is to maximize production efficiency by integrating the ERP system with material input and output management, manufacturing status management and facility operation status management.

According to an aspect of the present invention for achieving the above object, the identification information, work status, defect status and equipment of the lot work that is installed in each detailed work line of each manufacturing process of the subcontractor is processed in each detailed work line A detection device for detecting manufacturing status information including operation status, a plurality of field terminals for receiving manufacturing status information detected from the detection device and controlling operation of facilities of each detailed work line, and the plurality of field terminals Manufacturing process control device for subcontractors including a central terminal for receiving manufacturing status information from the manufacturing system and transmitting facility operation control signals to each field terminal, and installed in each detailed working line of each manufacturing process of the head office company. Manufacturing status, including identification of work in progress, work status, defects and equipment operation status A detection device for detecting information, a plurality of field terminals for receiving manufacturing status information detected from the detection device, and controlling the operation of facilities of each detailed work line, and connecting between the field terminal and the central terminal of the subcontractor And receiving manufacturing status information of the headquarters and subcontractors from the central terminals of the plurality of field terminals and subcontractors, and generating facility operation control signals based on the received manufacturing status information of the headquarters and subcontractors. Provided is a manufacturing process management system comprising a head office manufacturing process management apparatus including a control server for transmitting to a field terminal and a central terminal of an outsourcing company.

Here, the detection device is a lot information detection unit for detecting the identification information of the lot work transferred to the detailed work line, a failure detection unit for detecting whether or not the lot work processed in the detailed work line and the equipment located in the detailed work line It comprises a facility operation detection unit for detecting the operation status of the.

The control server may include a web server that provides a web page format file to a terminal connected through a network, and an application server that performs work status, quality control, and facility management of the lot.

Here, the application server is a production management module for performing the history of lot work, outsourcing management, equipment operation control operation, quality management module for managing the quality of lot work, equipment management module for managing the operation status and failure history of equipment For example, it is preferable to include a report generation module for generating a report file for lot work status, payment status and quality, a material management module for managing material receipt and receipt and material usage history, and a shipment management module for controlling the release of the finished product. .

In addition, the production management module is a lot history map for generating a lot history map based on the history of the lot process tracked by the lot tracking unit, the lot tracking unit for tracking the work contents of the lot process in process, the error information during the operation It is more preferable to include a generation part, an outsourcing receipt management part which manages material receipt with an outsourcing company, and an operation control part which controls operation start and stop of the installation of the said detailed work line.

In addition, the control server is connected to the ERP system receives the product / material reference information, billing statement information, material receipt information and production plan information from the ERP system, material inventory, material release results, finished product delivery results to the ERP system And it is more preferable to transmit the material usage information.

Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the present invention.

1 is an overall configuration diagram of a manufacturing process management system according to the present invention.

As shown in FIG. 1, the manufacturing process management system according to the present invention includes a manufacturing process management device of a subcontractor and a manufacturing process management device of a head office.

The subcontractor manufacturing process management device includes a detection device 80, a field terminal 70, and a central terminal 60.

The detection device 80 is installed for each detailed work line of each manufacturing process of an outsourcing company and detects manufacturing status information including identification information of lot work processed in each detailed work line, work status, defect status and facility operation status. 2, the lot information detection part 51, the defect detection part 53, and the facility operation detection part 55 are comprised.

The lot information detection unit 51 detects the identification information of the lot work transferred to the detailed work line, and various reading devices such as a barcode reader and a RIID reader may be used.

The failure detection unit 53 detects whether a lot hole processed in the corresponding detailed work line is defective, and various test equipments and sensors may be used.

The facility operation detection unit 55 detects the operation status of the facility located in the corresponding detailed work line.

The field terminal 70 receives manufacturing status information including lot identification information, work status, defect status, and facility operation status from the detection device 80 installed at each detailed work line in each process. This is transmitted to the central terminal 60, and receiving the equipment operation control signal from the central terminal 60 to control the operation of the equipment of each detailed work line based thereon.

The central terminal 60 is connected between the control server 100 of the head office company and each field terminal 70 transmits the manufacturing status information received from the plurality of field terminal 70 to the control server 100 of the head office company, Transmit facility operation control signal to each field terminal.

The head office manufacturing process management device includes a detection device 50, a field terminal 40, and a control server 100.

Since the configuration and operation of the detection device 50 and the field terminal 40 are the same as the detection device 80 and the field terminal 70 of the subcontractor, detailed description thereof will be omitted.

The control server 100 is connected between the field terminal 40 and the central terminal 60 of the subcontractor to receive manufacturing status information of the headquarters and subcontractors from the plurality of field terminals 40 and the central terminal 60 of the subcontractor. And, based on the manufacturing status information received from the headquarters and subcontractors to establish a production plan, and generates a function control signal according to the function to transmit to a plurality of field terminal 40 and the central terminal 60 of the subcontractor Do this.

The control server 100 performs the work status, quality control, and facility management of the web server 10 and the lot work providing the web page format files to the central terminal 60 and the field terminal 40 connected through the network. And a database 30 for storing various data necessary for process management such as application server and lot processing history information, quality control information, facility status and management information, process order information, material status information, and the like.

In addition, the control server 100 is connected to the ERP system 90 receives the product / material reference information, bill information, material receipt information and production plan information from the ERP system 90, and the material to the ERP system 90 It is more desirable to transfer inventory, material release, finished product release and material usage information to enable integrated manufacturing process management.

As described above, in the present invention, it is possible to grasp the work status information and quality control information of lot work in the detailed work line of each process, so that the process management is easy and can respond quickly in case of accident, and also the work status information of subcontractors It can be grasped in real time, so that an efficient production plan can be established.

FIG. 3 is a detailed configuration diagram of the application server of FIG. 1.

As shown in FIG. 3, the application server 20 is a production management module 21 for controlling lot vacancy tracking, lot vacancy history map generation, outsourcing payment management, material hold and release, low yield Quality management module 23 that performs functions such as abnormal yield management, SBL management, QC / QA inspection, SPC management, QCN, facility down history management, real-time operation status management, overall efficiency management, PM performance management Facility management module 25 to perform functions, report generation module 27 for generating various report files, such as progress management, work status report, payment report, quality report, period-based closing report, material receipt, material usage history, material It includes a material management module 28 for managing the BOM and the like and a shipment management module 29 for performing management tasks such as packing label management, shipping slip configuration, return lot management, EDI file generation.

4 is a detailed configuration diagram of the production management module of FIG.

As shown in FIG. 4, the production management module 21 is tracked by the lot tracking unit 21-1 and the lot tracking unit 21-1 for tracking the work contents of the lot work in progress and error information during the operation. Lot history map generation unit 21-3 for generating a lot history map based on the history information of lot work, outsourced payment management unit 21-5 for managing material receipts with subcontractors, and facilities of the corresponding work line. It comprises a movable control part 21-7 which controls operation start and stop.

That is, as described above, the production management module 21 grasps the history information and the status information of the lot work, the work status information of the subcontractor in real time to establish a production plan and control the operation of the facility.

Each management module 21 to 29 of the application server 20 may be implemented in hardware or may be implemented in software.

Hereinafter, a process of performing a manufacturing process management method when each management module 21 to 29 is implemented by software will be described in detail with reference to FIGS. 5 to 13.

5 is a main screen of a manufacturing process management program according to the present invention.

As shown in FIG. 5, the main screen includes menus such as lot card issuance, process movement, and process management such as lot management, quality control, closing control, shipment management, report (report) creation management, material management, and facility management. It is displayed on the left side and the menu is displayed on the right side when the menu on the left side is selected.

On the right screen, when the process-> process move-> step out item is selected in the left menu, information such as product information, lot information, process information, and work status information of the work that passed the process is displayed.

FIG. 6 is a screen showing a lot work status, and FIG. 7 is a screen showing lot detail information.

In FIG. 5, when the lot processing status menu is clicked on the upper right side, real-time lot processing status information as shown in FIG. 6 is displayed, and when the user selects one of the displayed lot numbers, detailed information on the lot lot is displayed as shown in FIG. 7. Real-time lot details show detailed information such as product code, current status, job status, priority, starting quantity, current quantity, and total losses.

8 and 9 are the lot history query results screen.

Lot history inquiry result screen displays information such as work details, previous process, current process, previous quantity, defect status, worker name, etc. by detailed work line of selected lot work, and also displays lot history quickly. It is possible to trace the detailed information of the lot, and it is possible to check all the process work history information of the lot. When the desired lot is clicked at the top of the screen of FIG. 8, the path of the corresponding lot information is displayed as shown in FIG. 9.

10 is a low yield management screen.

When the low yield processing item is selected on the main screen, a screen as shown in FIG. 10 is displayed. When a search period and a place are designated at the top, a low yield status information list is displayed at the bottom.

The low yield status information list displays information such as issue number, issue date, processing step, sales code, package name, and product code.

According to this, it is possible to manage the low yield by abnormal code / BIN, abnormal yield, SBL, and out-of-production quantity management, thus preventing any pre-quality accidents.

11 is a real-time facility operating status monitoring screen.

As shown in FIG. 11, when the real-time facility operation status monitoring menu is selected, the real-time facility operation status is visually displayed. In FIG. 11, the facility operation statuses of the detailed steps of each process (A010 to A090, T010 to T040) are visually displayed, and thus the facility operation status can be monitored in real time.

12 is a screen showing the overall efficiency of the facility.

On the overall equipment efficiency screen, productivity indicators such as equipment number, downtime, operating time, standard quantity, production quantity, quantity of goods, defects, time utilization rate, performance utilization rate, value utilization rate, and total efficiency for each process are displayed. May be transmitted to the ERP system 90 to be utilized as a management indicator.

13 is a screen showing the product yield and defective status.

If you enter information such as search period, package name, product code, process, and worker's name on the Product Yield and Defect Status screen, information such as material input, shipment quantity, defective quantity, yield, and defective rate PPM of the corresponding product will be displayed on the screen.

According to the present invention as described above, it is possible to efficiently manage the process status of each detailed work line in real time, it is possible to efficiently process and respond to accidents quickly.

In addition, it is possible to prevent the bottleneck by allowing the outsourcing status of the subcontractor to grasp the real-time status information of the subcontractor in real time, and to establish the production plan accordingly.

In addition, it is also possible to maximize production efficiency by integrating the ERP system with material input and output management, process status management and facility operation status management.

Although the present invention has been described in connection with the above-mentioned preferred embodiments, it is possible to make various modifications or variations without departing from the spirit and scope of the invention. Accordingly, the appended claims will cover such modifications and variations as fall within the spirit of the invention.

Claims (6)

A detection device which is installed at each detailed work line of each subcontractor's manufacturing process and detects manufacturing status information including lot identification information, work status, defect status, and equipment operation status processed in each detailed work line; A plurality of field terminals for receiving the manufacturing status information detected from the detection device, and controls the operation of the equipment of each detailed work line, and receives the manufacturing status information from the plurality of field terminals, and sends the equipment operation control signal to each field terminal A subcontractor manufacturing process management apparatus including a central terminal for transmitting; And A detection device which is installed at each detailed working line of each manufacturing process of the head office company and detects manufacturing status information including lot identification information, working status, defect status, and equipment operation status processed in each detailed working line; A plurality of field terminals for receiving the manufacturing status information detected from the detection device, and controls the operation of the facility of each detailed work line, and connected between the field terminal and the central terminal of the subcontractor, the plurality of field terminals and subcontractors Receives the manufacturing status information of the headquarters and subcontractors from the central terminal of the terminal, and transmits the equipment operation control signals generated based on the manufacturing status information of the headquarters and subcontractors to the central terminal of the plurality of field terminals and subcontractors Characterized in that it comprises a head office manufacturing process management apparatus including a control server to Manufacturing process management system. The method of claim 1, The detection device A lot information detection unit for detecting identification information of the lot work transferred to the detailed work line; A defect detection unit that detects whether or not a lot hole processed in the detailed work line is defective; And And a facility operation detection unit for detecting the operation status of the facility located in the detailed work line. The method of claim 1, The control server A web server for providing a web page format file to a terminal connected through a network; And Manufacturing process management system, characterized in that it comprises an application server that performs the work status of the lot work, quality control and equipment management. The method of claim 3, wherein The application server Production management module for performing history management of lot work, outsourcing payment management, equipment operation control operation; Quality management module for managing the quality of the lot work; Facility management module for managing the operation status and failure history of the facility; A report generation module for generating a report file on lot work status, payment status and quality; A material management module for managing material receipt and receipt of materials; And Manufacturing process management system comprising a shipment management module for managing the shipment of the finished finished product. The method of claim 4, wherein The production management module A lot tracking unit that tracks work contents of the lot work in progress and error information during the work; A lot history map generation unit generating a lot history map based on the history information of the lot availability tracked by the lot tracking unit; Outsourcing collection management unit that manages the collection of materials with subcontractors; And And a control unit for controlling the start and stop of operation of the facility of the detailed work line. The method of claim 1, The control server is connected to the ERP system to receive product / material reference information, billing information, material receipt information and production planning information from the ERP system, material inventory, material release history, finished product release history and materials to the ERP system Manufacturing process management system, characterized in that for transmitting the usage information.
KR1020070046324A 2007-05-14 2007-05-14 A system for managing the process of manufacture KR20090001710A (en)

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Cited By (13)

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WO2013109534A1 (en) * 2012-01-17 2013-07-25 Echostar Technologies L.L.C. Systems and methods for enabling and disabling operation of manufacturing machines
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US10520931B2 (en) 2012-01-17 2019-12-31 DISH Technologies L.L.C. Systems and methods for enabling and disabling operation of manufacturing machines
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KR20150134001A (en) * 2014-05-21 2015-12-01 세메스 주식회사 Method for controlling a process equipment
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KR102102591B1 (en) * 2018-11-22 2020-04-21 유에이치에스(주) System implementing smart factory
KR20200094011A (en) * 2019-01-29 2020-08-06 주식회사 우주특수산업 Management System for Working in Place
KR102022496B1 (en) 2019-02-28 2019-09-18 (주)아이프리즘 Process management and monitoring system using vision image detection and a method thereof
KR102022494B1 (en) 2019-02-28 2019-09-18 (주)아이프리즘 System for automatic generating of documents using vision image detection and a method thereof
KR20220049361A (en) 2020-10-14 2022-04-21 (주)이루미소프트 Smart pallet management system based on electronic shelf label and the method thereby
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